Seaweed high-speed shearing emulsification tank

Abstract

The utility model relates to the technical field of emulsifying tanks, and provides a seaweed high-speed shearing emulsifying tank which comprises a tank body, an output pipeline is fixedly connected to the bottom of the tank body, a plurality of feeding pipelines are connected to the interior of the output pipeline in an inserted mode, and a fixing disc is fixedly connected to the exterior of each feeding pipeline. The bottom of the fixed disc is fixedly connected with a fixed base, the top of the feeding pipeline is fixedly connected with a feeding pump, the feeding pump is located in the tank body, the upper portion of the tank body is fixedly connected with a motor, and the output end of the motor is fixedly connected with an emulsification conveying wheel. The motor is started to realize synchronous rotation of the emulsifying conveying wheel, the connecting bottom rod and the high-speed shear knife, the high-speed shear knife at the bottom performs high-speed shearing and crushing and then continuously inputs the filter residues above the filter screen plate, and the filter residues are output through the first output mechanism after the emulsifying process is completed.

Description

TECHNICAL FIELD

[0001] The utility model relates to emulsification tank technical field, concretely relates to a kind of seaweed high-speed shearing emulsification tank. BACKGROUND

[0002] The function of emulsification tank is to dissolve one kind of seaweed high-speed shearing emulsification tank or multiple materials (water-soluble solid phase, liquid phase or gelatinous material etc.) in another seaweed high-speed shearing emulsification tank liquid phase, and make it hydrate into relatively stable emulsion, which is widely used in the emulsification mixing of edible oil, powder, sugar and other raw materials, and some coatings and paints are also emulsified and dispersed using emulsification tank, especially suitable for some difficult-to-dissolve gelatinous additives such as CMC and xanthan gum. The shearing of emulsification tank refers to the process of tearing the material into small particles by the high-speed rotating working head in the emulsification tank, so as to form a relatively stable suspension system or emulsion system. Shearing speed is one of the process parameters in the emulsification tank, which refers to the shearing speed of the solution in the tank when the working head part rotates. Shearing speed has a crucial influence on product quality, and the main influencing factors include working head form, working head rotation speed and the distance between working head and container.

[0003] After searching, the existing patent (CN220802922U) discloses a high-speed shearing emulsification tank, which comprises a tank body and a stirrer. The stirrer is connected by a motor and a stirring paddle. The stirring paddle is vertically placed. The emulsification tank also includes a cylinder, which is installed in the tank body. The cylinder is coaxial with the stirring paddle and has a plurality of small holes on its outer periphery. Each small hole is opposite to the blade of the stirring paddle. When the emulsification tank is in use, the stirring paddle rotates at high speed. The upper opening of the cylinder is flared. A plurality of fixed arms are fixedly connected to the inner wall of the tank body. Each fixed arm forms a circle and is fixedly connected to a connecting rod at the end. The shaft of the stirring paddle is supported by an upper support frame and a lower support frame. The upper support frame is arranged above the cylinder, and its outer periphery is a conical surface I. The upper opening of the cylinder is a conical surface II. The conical surface I is opposite to the conical surface II. The connecting rod is connected to the conical surface I and the conical surface II at both ends. The connecting rod is fixedly connected to the upper support frame and the cylinder. The lower support frame is arranged inside the cylinder and is fixedly connected to the cylinder. A plurality of holes are evenly distributed on a circle on the lower support frame. The shaft of the stirring paddle passes through the upper support frame and the lower support frame and is in contact with the upper support frame and the lower support frame. The contact surface is smooth. The advantages of the utility model are reasonable design and simple structure. The high-speed rotation of the blade of the stirring paddle disperses the liquid in the cylinder and forces the liquid in the cylinder to be squeezed out of the small holes on the outer periphery of the cylinder, further shearing it. The flared upper opening of the cylinder facilitates the entry of liquid into the cylinder and the circulation of liquid. This design requires high concentricity between the cylinder and the stirring paddle. The conical surface design is more conducive to achieving the concentricity of the cylinder and the stirring paddle (reducing deformation caused by welding stress).

[0004] However, in the above scheme, it is inconvenient to inject additives or water for adjustment during operation, and the emulsification tank also lacks filtering during the emulsification process, which can easily cause hole blockage problems after long-term use.

[0005] In view of this, the utility model provides a seaweed high speed shearing emulsification tank. SUMMARY

[0006] The utility model discloses a seaweed high speed shearing emulsification tank, solved the inconvenient injection additive or water for adjustment in the operation process in the related art, and the emulsification tank also lacks filtering during the emulsification process, and the hole blockage problem of long -term use under easily causes.

[0007] The technical scheme of the utility model is as follows: a seaweed high speed shearing emulsification tank, including the tank body: the bottom fixed connection of tank body has the output pipeline, the inside plug -in combination of output pipeline has a plurality of feed pipe, the outside fixed connection of feed pipe has the fixed disc, the bottom fixed connection of fixed disc has the fixed seat, the top fixed connection of feed pipe has the feed pump, and the feed pump is located the inside of tank body, the top fixed connection of tank body has the motor, the output fixed connection of motor has the emulsification conveying wheel, the bottom fixed connection of emulsification conveying wheel has the connection bottom bar, the top fixed connection of connection bottom bar outside has the filter screen board, the outside fixed connection of connection bottom bar has the high speed shearing cutter, and the high speed shearing cutter is located the below of filter screen board, the inside of tank body lateral board is located the position of high speed shearing cutter and is provided with first output mechanism, the inner mouth fixed connection of tank body has the ring seal board, the inner mouth fixed connection of ring seal board has the filter screen barrel, and the inner mouth and the bottom of filter screen barrel and ring seal board are communicated, the inside fixed connection of tank body lateral board is located the position above ring seal board and is provided with second output mechanism, and the inner wall of filter screen barrel is away from tank body, can realize the input of multiple raw materials through the feed pipe setting, and the synchronous rotation of emulsification conveying wheel, connection bottom bar and high speed shearing cutter can be realized by starting motor, and the above of filter screen board is continuously input after high speed shearing cutter at the bottom carries out high speed shearing and breaks, and the output of first output mechanism is carried out after the emulsification of filter residue, can be conveyed upwards in the inside of filter screen barrel after emulsification stirring through the emulsification conveying wheel setting, and realizes secondary filtering by overflowing into between tank body and filter screen barrel in the hole inside of filter screen barrel, and the output of second output mechanism is carried out after the emulsification of finished product.

[0008] Preferably, the fixed disc is fixed to the middle part of the feed pipe, the edges of the bottom of the fixed disc are equidistantly distributed with the fixed seats, the fixed seats are away from the feed pipe, and the feed pipe is located between two adjacent fixed seats.

[0009] Preferably, the edges of the filter screen board are fixedly connected with the bottom of the inner wall of the tank body, and the connection bottom bar penetrates through the middle part of the filter screen board.

[0010] Preferably, the first output mechanism comprises a slag outlet and a slag pump, the slag outlet is fixed to the bottom of one side of the tank body, the inside of the slag outlet is fixedly connected with the slag pump, the bottom of the slag outlet is flush with the bottom of the tank body, and the slag pump can assist in outputting the filter residue at the bottom of the filter screen plate.

[0011] Preferably, the second output mechanism comprises a liquid outlet pump and a liquid outlet pipeline, one side of the tank body is fixedly connected with the liquid outlet pump, the inside of the liquid outlet pump is fixedly connected with the liquid outlet pipeline, the liquid outlet pump and the liquid outlet pipeline are communicated with the inside of the tank body, and the liquid outlet pipeline is communicated with the annular space between the filter screen cylinder and the inner wall of the tank body.

[0012] Preferably, the top of the fixing disc is fixedly connected with a support rod, the top of the support rod is fixedly connected with a support ring, the inner opening of the support ring is fixedly connected with a shock pad, and the shock pad is fixedly attached to the top of the edge of the tank body. The shock pad can support and protect the tank body.

[0013] Preferably, the number of support rods is four, and the four support rods are equidistantly distributed at the bottom of the support ring.

[0014] Preferably, the fixed partition plate is fixedly connected between the adjacent two support rods, and the surface of the fixed partition plate is fixedly connected with a control panel.

[0015] Preferably, the motor is fixed to the center position of the top of the tank body.

[0016] Preferably, the number of shock pads is four, and the four shock pads are equidistantly distributed between the support ring and the tank body.

[0017] The beneficial effects of the utility model are as follows:

[0018] In the utility model, the feeding pipeline can realize input of multiple raw materials, the motor can realize synchronous rotation of the emulsification conveying wheel, the connecting bottom rod and the high-speed shearing cutter, the high-speed shearing cutter at the bottom continuously inputs above the filter screen plate after high-speed shearing and crushing, the filter residue is output through the first output mechanism after completing the emulsification process, the emulsification conveying wheel can convey upward in the inside of the filter screen cylinder after emulsification and stirring, overflow between the tank body and the filter screen cylinder through the inside of the hole of the filter screen cylinder, realize secondary filtration, and the finished product after emulsification is output through the second output mechanism.

[0019] In the utility model, the slag pump can assist in outputting the filter residue at the bottom of the filter screen plate, the shock pad can support and protect the tank body, the slag pump 11 assists in outputting the filter residue at the bottom of the filter screen plate 9, and realizes discharge of the filter residue. DRAWINGS

[0020] The utility model will be further described in detail below in combination with the drawings and specific embodiments.

[0021] Figure 1 It is the overhead three-dimensional structure schematic view of the utility model;

[0022] Figure 2 It is the overhead three-dimensional structure schematic view of the utility model;

[0023] Figure 3 It is the side view three-dimensional schematic view of the utility model;

[0024] Figure 4 It is the front view internal structure schematic view of the utility model;

[0025] Figure 5 It is the overhead three-dimensional structure schematic view of the utility model Figure 2 It is the overhead three-dimensional structure schematic view of the utility model

[0026] In the figure: 1, tank body;2, output pipeline;3, fixed disc;4, fixed seat;5, motor;6, emulsion conveying wheel;7, connecting bottom bar;8, high-speed shearing cutter;9, filter screen plate;10, slag outlet;11, slag pump;12, liquid outlet pump;13, liquid outlet pipeline;14, support ring;15, shock pad;16, support rod;17, feed pipeline;18, feed pump;19, annular sealing plate;20, filter screen cylinder;21, fixed partition;22, control panel. Specific embodiments

[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are involved in the scope of protection of the utility model. Embodiments

[0028] The preferred embodiment of a kind of seaweed high-speed shearing emulsion tank provided by the utility model is as follows Figures 1 to 5The utility model discloses a kind of seaweed high-speed shearing emulsification tank, including tank body 1: the bottom of tank body 1 is fixedly connected with output pipeline 2, multiple feed pipes 17 are insertedly connected in the inside of output pipeline 2, the outside of feed pipe 17 is fixedly connected with fixed disc 3, the bottom of fixed disc 3 is fixedly connected with fixed seat 4, the top of feed pipe 17 is fixedly connected with feed pump 18, feed pump 18 is located in the inside of tank body 1, the top of tank body 1 is fixedly connected with motor 5, the output end of motor 5 is fixedly connected with emulsification conveying wheel 6, the bottom of emulsification conveying wheel 6 is fixedly connected with connecting bottom bar 7, the top of the outside of connecting bottom bar 7 is fixedly connected with filter screen plate 9, the outside of connecting bottom bar 7 is fixedly connected with high-speed shearing cutter 8, high-speed shearing cutter 8 is located below filter screen plate 9, first output mechanism is arranged in the position of high-speed shearing cutter 8 in the inside of tank body 1 side plate, the inner mouth of annular sealing plate 19 is fixedly connected with filter screen cylinder 20, filter screen cylinder 20 is communicated with the inner mouth and bottom of annular sealing plate 19, second output mechanism is fixedly connected with the position of annular sealing plate 19 above in the inside of tank body 1 side plate, the inner wall of filter screen cylinder 20 is away from tank body 1.

[0029] It needs to be explained that the existing emulsification tank still has certain deficiencies, which is inconvenient to inject additives or water for blending during operation, and the emulsification tank also lacks filtering during emulsification, which can cause hole blockage problem after long-term use.

[0030] In the embodiment, the feed pipe 17 can realize the input of multiple raw materials, the motor 5 can realize the synchronous rotation of the emulsification conveying wheel 6, the connecting bottom bar 7 and the high-speed shearing cutter 8, the high-speed shearing cutter 8 at the bottom can continuously input above the filter screen plate 9 after high-speed shearing and crushing, the filter residue can be output through the first output mechanism after completing the emulsification process, the emulsification conveying wheel 6 can convey upward in the inside of the filter screen cylinder 20 after emulsification and stirring, overflow between the tank body 1 and the filter screen cylinder 20 through the hole inside the filter screen cylinder 20, realize secondary filtering, and the finished product after emulsification can be output through the second output mechanism.

[0031] In the further preferred embodiment of the utility model, the fixed disc 3 is fixed to the middle part of the feed pipe 17, the fixed seats 4 are equidistantly distributed at the edge of the bottom of the fixed disc 3, the fixed seats 4 are away from the feed pipe 17, and the feed pipe 17 is located between the adjacent two fixed seats 4.

[0032] In the further preferred embodiment of the utility model, the edge of the filter screen plate 9 is fixedly connected with the bottom of the inner wall of the tank body 1, and the connecting bottom bar 7 penetrates through the middle part of the filter screen plate 9.

[0033] The utility model discloses further preferable embodiment, first output mechanism includes the slag outlet 10 and the slag pump 11, and the slag outlet 10 is fixed in the bottom of one side of tank body 1, and the inside fixed connection of slag outlet 10 has the slag pump 11, and the bottom of slag outlet 10 is flush with the bottom of tank body 1.

[0034] In the embodiment, the slag pump 11 can assist the output of the filter residue at the bottom of the filter screen plate 9. Embodiment

[0035] On the basis of embodiment 1, the preferable embodiment of the seaweed high-speed shearing emulsification tank provided by the utility model comprises Figures 1 to 5 As shown in the figure: second output mechanism includes the liquid outlet pump 12 and the liquid outlet pipeline 13, and one side of tank body 1 is fixedly connected with the liquid outlet pump 12, the inside fixed connection of liquid outlet pump 12 has the liquid outlet pipeline 13, and the liquid outlet pump 12 and the liquid outlet pipeline 13 are communicated with the inside of tank body 1, and the liquid outlet pipeline 13 is connected through the annular space between the filter screen cylinder 20 and the inner wall of tank body 1.

[0036] The utility model discloses further preferable embodiment, the top fixed connection of fixed disc 3 has support rod 16, and the top fixed connection of support rod 16 has support ring 14, and the inner mouth fixed connection of support ring 14 has shock pad 15, and shock pad 15 is fixedly bonded with the top of the edge of tank body 1.

[0037] In the embodiment, the shock pad 15 can support and protect the tank body 1.

[0038] The utility model discloses further preferable embodiment, the number of support rod 16 is provided with four, and four support rod 16 equidistant distribution is in the bottom of support ring 14.

[0039] The utility model discloses further preferable embodiment, and the fixed connection of fixed partition 21 is between two adjacent support rod 16, and the surface fixed connection of fixed partition 21 has control panel 22.

[0040] The utility model discloses further preferable embodiment, and motor 5 is fixed in the center position of the top of tank body 1.

[0041] The utility model discloses further preferable embodiment, and the number of shock pad 15 is provided with four, and four shock pad 15 equidistant distribution is between support ring 14 and tank body 1.

[0042] The utility model discloses a kind of emulsification and filtration devices, including tank body 1, filter screen cylinder 20, emulsion conveying wheel 6, connecting bottom bar 7, high-speed shearing knife 8, filter screen plate 9, emulsion pump 12, liquid outlet pipe 13, motor 5, feed pipe 17, slag pump 11, etc., its working principle is: by multiple feed pipe 17 to multiple raw materials are input, start motor 5 and make emulsion conveying wheel 6, connecting bottom bar 7 and high-speed shearing knife 8 synchronous rotation, by the high-speed shearing knife 8 of bottom high-speed shearing and crush after continuous input the top of filter screen plate 9, filter residue is output filter screen plate 9 bottom filter residue after emulsification process is completed by slag pump 11 auxiliary, emulsion conveying wheel 6 can be conveyed upwards in the inside of filter screen cylinder 20 after emulsification stirring, overflow between tank body 1 and filter screen cylinder 20 after passing through the hole inside of filter screen cylinder 20, realize secondary filtration, and the finished product after emulsification is output by liquid outlet pump 12 and liquid outlet pipe 13.

[0043] The above is only the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement, improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A high-speed shear emulsification tank for seaweed, characterized by, The utility model relates to a kind of emulsion tank, including tank body (1);The bottom of the tank body (1) is fixedly connected with output pipeline (2), the inside of the output pipeline (2) is insertedly connected with multiple feed pipelines (17), the outside of the feed pipeline (17) is fixedly connected with fixed disc (3), the bottom of the fixed disc (3) is fixedly connected with fixed seat (4), the top of the feed pipeline (17) is fixedly connected with feed pump (18), the feed pump (18) is located inside the tank body (1), the top of the tank body (1) is fixedly connected with motor (5), the output end of the motor (5) is fixedly connected with emulsion conveying wheel (6), the bottom of the emulsion conveying wheel (6) is fixedly connected with connecting bottom bar (7), the top of the outside of the connecting bottom bar (7) is fixedly connected with filter screen plate (9), the outside of the connecting bottom bar (7) is fixedly connected with high-speed shearing knife (8), the high-speed shearing knife (8) is located below filter screen plate (9), the first output mechanism is arranged in the position of high-speed shearing knife (8) in the inside of the side plate of the tank body (1), the inner mouth of the ring-shaped sealing plate (19) is fixedly connected with filter screen cylinder (20), the inner mouth and bottom of the ring-shaped sealing plate (19) are communicated with filter screen cylinder (20), the second output mechanism is fixedly connected with the position of ring-shaped sealing plate (19) in the inside of the side plate of the tank body (1), the inner wall of the tank body (1) is far from filter screen cylinder (20).

2. The seaweed high-speed shear emulsification tank according to claim 1, characterized in that, The fixed disc (3) is fixed to the middle part of the feed pipeline (17), and the edges of the bottom of the fixed disc (3) are equidistantly distributed with the fixed seats (4), and the fixed seats (4) are away from the feed pipeline (17), and the feed pipeline (17) is located between the two adjacent fixed seats (4).

3. The high-speed shear emulsification tank according to claim 1, wherein The edges of the filter screen plate (9) are fixedly connected with the bottom of the inner wall of the tank body (1), and the connecting bottom bar (7) penetrates through the middle part of the filter screen plate (9).

4. The seaweed high-speed shear emulsification tank according to claim 1, characterized in that, The first output mechanism includes a slag outlet (10) and a slag pump (11), and the slag outlet (10) is fixed to the bottom of one side of the tank body (1). The inside of the slag outlet (10) is fixedly connected with the slag pump (11), and the bottom of the slag outlet (10) is flush with the bottom of the tank body (1).

5. The seaweed high-speed shear emulsification tank according to claim 1, characterized in that, The second output mechanism includes a liquid outlet pump (12) and a liquid outlet pipeline (13), and one side of the tank body (1) is fixedly connected with the liquid outlet pump (12). The inside of the liquid outlet pump (12) is fixedly connected with the liquid outlet pipeline (13), and the liquid outlet pump (12) and the liquid outlet pipeline (13) are communicated with the inside of the tank body (1). The liquid outlet pipeline (13) is connected through the annular space between the filter screen cylinder (20) and the inner wall of the tank body (1).

6. The seaweed high-speed shear emulsification tank according to claim 1, characterized in that, The top of the fixed disc (3) is fixedly connected with a support rod (16), the top of the support rod (16) is fixedly connected with a support ring (14), the inner mouth of the support ring (14) is fixedly connected with a shock pad (15), and the shock pad (15) is fixedly attached to the top of the edge of the tank body (1).

7. A high-speed shear emulsification tank according to claim 6, wherein The number of the support rod (16) is four, and the four support rods (16) are equidistantly distributed at the bottom of the support ring (14).

8. A high-speed shear emulsification tank according to claim 7, wherein Two adjacent support rods (16) are fixedly connected with a fixed partition plate (21), and the surface of the fixed partition plate (21) is fixedly connected with a control panel (22).

9. The seaweed high-speed shear emulsification tank according to claim 1, characterized in that, The motor (5) is fixed at the center position of the top of the tank body (1).

10. The high-speed shear emulsification tank of seaweed according to claim 6, characterized in that, The number of the shock-absorbing pads (15) is four, and the four shock-absorbing pads (15) are equidistantly distributed between the support ring (14) and the tank body (1).

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