Regulating valve corrugated pipe leakage diagnosis device

By designing a bellows leakage diagnosis device for regulating valves, the device utilizes an electro-hydraulic rod and pressure sensing instrument to quickly detect leaks in bellows regulating valves, solving the problem of difficulty in detecting minor damage during maintenance and improving maintenance efficiency.

CN223808046UActive Publication Date: 2026-01-16HUNT & MITTON VALVE CO
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Patent Information

Application Number
CN202520525703.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-16
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

During maintenance, staff may have difficulty quickly detecting minor damage to bellows control valves, leading to increased maintenance time and reduced maintenance efficiency.

Method used

A leak diagnosis device for a regulating valve bellows was designed, including an I-shaped base, a liquid storage tank, a connecting hose, a liquid recovery mechanism, a pressure application mechanism, and a pressure sensing mechanism. The device can quickly detect leaks using an electro-hydraulic rod and a pressure sensing instrument.

Benefits of technology

This technology enables rapid detection of leaks in bellows control valves, improving maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leakage diagnosis device for a corrugated pipe of a regulating valve, and relates to the technical field of corrugated pipe regulating valve detection. The device comprises an I-shaped base, strip-shaped notches are symmetrically formed in an upper plate of the I-shaped base, liquid storage cylinders are symmetrically installed on the positions, located on the upper sides of the strip-shaped notches, of the I-shaped base, a connecting hose is fixedly installed at one end of each liquid storage cylinder, one end of each connecting hose is communicated with the corresponding liquid storage cylinder, and the other end of each connecting hose is communicated with the corresponding liquid storage cylinder. A flange plate is fixedly mounted at the other end of the connecting hose, liquid recycling mechanisms are arranged on bases of the two liquid storage cylinders, a pressure applying mechanism is arranged on one liquid storage cylinder, a pressure sensing mechanism is arranged on the other liquid storage cylinder, and the pressure sensing mechanism comprises a sealing plate; and the sealing plate is fixedly mounted in the other liquid storage cylinder. According to the utility model, the safety of the corrugated pipe adjusting valve can be rapidly tested, and the detection efficiency of the adjusting valve is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bellows governing valve detection technical field, concretely relates to a kind of governing valve bellows leakage diagnostic device. BACKGROUND

[0002] The upper valve cover of the bellows governing valve adopts a bellows sealing structure, and due to the deformation and excellent aging resistance of the bellows element itself, the governing valve completely overcomes the weaknesses of packing aging and temperature difference sensitivity commonly existing in packing seal valves, and is safer and more reliable. Therefore, it is often used in environments with toxic and strong corrosive properties.

[0003] Since the bellows governing valve requires good sealing, when the bellows governing valve has a small damage, it is inconvenient for the staff to find during maintenance, so a longer time is needed for inspection to diagnose whether the bellows governing valve leaks. However, this will increase the maintenance time and reduce the maintenance efficiency of the bellows governing valve. Therefore, a governing valve bellows leakage diagnostic device is proposed. UTILITY MODEL CONTENTS

[0004] The utility model discloses a governing valve bellows leakage diagnostic device to solve the problem that it is inconvenient for the staff to find a small damage during maintenance, so a longer time is needed for inspection to diagnose whether the bellows governing valve leaks. However, this will increase the maintenance time and reduce the maintenance efficiency of the bellows governing valve.

[0005] The utility model discloses a governing valve bellows leakage diagnostic device to solve the problem that it is inconvenient for the staff to find a small damage during maintenance, so a longer time is needed for inspection to diagnose whether the bellows governing valve leaks. However, this will increase the maintenance time and reduce the maintenance efficiency of the bellows governing valve.

[0006] A governing valve bellows leakage diagnostic device includes an I-shaped base, a strip-shaped notch is symmetrically formed in the upper plate of the I-shaped base, liquid storage cylinders are symmetrically installed on the upper side of the strip-shaped notch on the I-shaped base, an adapter hose is fixedly installed at one end of each of the two liquid storage cylinders, one end of the adapter hose is in communication with the liquid storage cylinder, the other end of the adapter hose is fixedly installed with a flange plate, a liquid recovery mechanism is arranged on the base of each of the two liquid storage cylinders, a pressure applying mechanism is arranged on one of the liquid storage cylinders, and a pressure sensing mechanism is arranged on the other liquid storage cylinder.

[0007] Preferably, the liquid recovery mechanism includes a recovery cylinder, which is fixedly installed on the bottom end side wall of the liquid storage cylinder and in communication with the liquid storage cylinder, an electric hydraulic rod is fixedly installed on the bottom end side wall of the recovery cylinder, one end of the electric hydraulic rod penetrates the recovery cylinder and is fixedly installed with a push piston, and the push piston is slidingly arranged in the recovery cylinder.

[0008] Preferably, the pressure applying mechanism comprises a piston pressing plate, which is slidingly arranged in one of the liquid storage cylinders, and a containing groove is formed in the side wall of the piston pressing plate, a limiting box is symmetrically arranged on the side wall of the liquid storage cylinder, and a weight block is arranged in the limiting box.

[0009] Preferably, the pressure sensing mechanism comprises a sealing plate, which is fixedly arranged in the other liquid storage cylinder, and a pressure sensing instrument is fixedly arranged on the sealing plate, a moving piston is fixedly arranged on the probe head of the pressure sensing instrument, and the moving piston is slidingly arranged in the other liquid storage cylinder.

[0010] Preferably, a control panel is fixedly arranged on the side wall of the I-shaped base, and the control panel is electrically connected with the electric hydraulic rod.

[0011] Preferably, a plurality of positioning holes are symmetrically formed in the lower plate of the I-shaped base, and the plurality of positioning holes are arranged around the lower plate of the I-shaped base.

[0012] The utility model discloses the beneficial effects are as follows:

[0013] 1. in the utility model, when the detection of bellows governing valve is carried out, two connecting hoses and flange edges on two liquid storage cylinders are fixed at the pipe orifice of the governing valve respectively, then the electric hydraulic rod is started by means of the control panel, so that the electric hydraulic rod pushes the liquid in the recovery cylinder into the liquid storage cylinder and the governing valve body by means of the pushing piston, then the liquid is filled between the liquid storage cylinder and the valve body, then the weight block is put into the containing groove of the piston pressing plate continuously, then the pressure sensing instrument is used to detect the pressure change, when the pressure change of the pressure sensing instrument does not match the weight force of the weight block, it is indicated that the bellows governing valve is damaged and leaks, so the safety of the bellows governing valve can be tested quickly, and the detection efficiency of the governing valve is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 is the front view overall three-dimensional connection structure schematic diagram of the utility model;

[0015] Fig. 2 is the local section three-dimensional connection structure schematic diagram of the liquid storage cylinder in the utility model;

[0016] Fig. 3 is the local section three-dimensional connection structure schematic diagram of the recovery cylinder in the utility model.

[0017] Fig. 1 is an I-shaped base; 2 is a strip-shaped gap; 3 is a liquid storage cylinder; 4 is a connecting hose; 5 is a control panel; 6 is a piston pressing plate; 7 is a limiting box; 8 is a weight block; 9 is a sealing plate; 10 is a pressure sensing instrument; 11 is a recovery cylinder; 12 is an electric hydraulic rod; 13 is a pushing piston; 14 is a moving piston. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0020] It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] In the description of the embodiments of this utility model, it should be noted that the terms "inner", "outer", "upper", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0022] like Figs. 1-3 As shown, a bellows leakage diagnostic device for a regulating valve includes an I-shaped base 1. The upper plate of the I-shaped base 1 has symmetrically symmetrically formed strip-shaped notches 2, which facilitate the installation and subsequent operation of the lower components. Two liquid storage cylinders 3 are symmetrically installed on the I-shaped base 1 above the strip-shaped notches 2. A connecting hose 4 is fixedly installed at one end of each liquid storage cylinder 3. One end of the connecting hose 4 is connected to the liquid storage cylinder 3, and the other end of the connecting hose 4 is fixedly installed with a flange plate. The connecting hose 4 and flange plate facilitate quick and easy connection to both sides of the regulating valve, thereby improving operational efficiency during the detection process.

[0023] The bottom of each liquid storage cylinder 3 is provided with a liquid recovery mechanism, which comprises a recovery cylinder 11 fixedly installed on the bottom end side wall of the liquid storage cylinder 3 and communicating with the liquid storage cylinder 3, an electric hydraulic rod 12 fixedly installed on the bottom end side wall of the recovery cylinder 11, and a push piston 13 fixedly installed at one end of the electric hydraulic rod 12 and slidingly arranged in the recovery cylinder 11. In this way, the electric hydraulic rod 12 pushes the liquid in the recovery cylinder 11 into the liquid storage cylinder 3 and the valve body of the regulating valve through the push piston 13, and then the liquid fills the space between the liquid storage cylinder 3 and the valve body. The control panel 5 is fixedly installed on the side wall of the I-shaped base 1 and electrically connected with the electric hydraulic rod 12, so that the control panel 5 can conveniently control the electrical elements in the device.

[0024] One of the liquid storage cylinders 3 is provided with a pressure applying mechanism, which comprises a piston pressing plate 6 slidingly arranged in the liquid storage cylinder 3 and provided with a containing groove on the side wall, and a limiting box 7 symmetrically installed on the side wall of the liquid storage cylinder 3 and provided with a weight block 8. The weight block 8 can apply pressure change to the piston pressing plate 6, so as to detect the valve body of the regulating valve.

[0025] The other liquid storage cylinder 3 is provided with a pressure sensing mechanism, which comprises a sealing plate 9 fixedly installed in the liquid storage cylinder 3 and provided with a pressure sensing instrument 10 fixedly installed thereon, and a moving piston 14 fixedly installed on the detection head of the pressure sensing instrument 10 and slidingly arranged in the liquid storage cylinder 3. When the pressure change of the pressure sensing instrument 10 does not match the gravity of the weight block 8, it indicates that the corrugated pipe regulating valve is damaged and leaks, so that the safety of the corrugated pipe regulating valve can be quickly tested, and the detection efficiency of the regulating valve is effectively improved.

[0026] In summary, when detecting the corrugated pipe regulating valve, the two connecting hoses 4 and the flange edges of the two liquid storage cylinders 3 are fixedly installed at the two end ports of the regulating valve, and then the electric hydraulic rod 12 is started by the control panel 5, so that the electric hydraulic rod 12 pushes the liquid in the recovery cylinder 11 into the liquid storage cylinder 3 and the valve body of the regulating valve through the push piston 13, and then the liquid fills the space between the liquid storage cylinder 3 and the valve body. Then the weight block 8 is continuously put into the containing groove of the piston pressing plate 6, and then the pressure is conducted to the moving piston 14 through the liquid, and then the moving piston 14 conducts the pressure to the pressure sensing instrument 10. The pressure sensing instrument 10 detects the change of the pressure. First, a weight block 8 is placed to test the frictional resistance that needs to be offset in the pressure conduction process, and then another weight block 8 is placed. When the pressure change of the pressure sensing instrument 10 does not match the gravity of the weight block 8, it indicates that the corrugated pipe regulating valve is damaged and leaks.

[0027] The above description enables one of ordinary skill in the art to make or use the application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein can be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A modulating valve bellows leak diagnostic apparatus characterized by, Including the I-shaped base (1), the upper plate of the I-shaped base (1) is symmetrically provided with a strip-shaped notch (2), the upper side of the I-shaped base (1) is symmetrically provided with a liquid storage cylinder (3) on the strip-shaped notch (2), one end of the two liquid storage cylinders (3) is fixedly provided with a connecting hose (4), one end of the connecting hose (4) is communicated with the liquid storage cylinder (3), and the other end of the connecting hose (4) is fixedly provided with a flange plate, the bottom of the two liquid storage cylinders (3) is provided with a liquid recovery mechanism, one of the liquid storage cylinders (3) is provided with a pressure applying mechanism, and the other of the liquid storage cylinders (3) is provided with a pressure sensing mechanism.

2. The diagnostic device for a regulating valve bellows leak according to claim 1, characterized in that The liquid recovery mechanism comprises a recovery cylinder (11), the recovery cylinder (11) is fixedly installed on the bottom end side wall of the liquid storage cylinder (3), and the recovery cylinder (11) is communicated with the liquid storage cylinder (3), the bottom end side wall of the recovery cylinder (11) is fixedly provided with an electric hydraulic rod (12), one end of the electric hydraulic rod (12) penetrates the recovery cylinder (11) and is fixedly provided with a push piston (13), and the push piston (13) is slidably arranged in the recovery cylinder (11).

3. The diagnostic device for a regulating valve bellows leak according to claim 1, wherein The pressure applying mechanism comprises a piston pressing plate (6), the piston pressing plate (6) is slidably arranged in one of the liquid storage cylinders (3), and the side wall of the piston pressing plate (6) is provided with a containing groove, the side wall of the liquid storage cylinder (3) is symmetrically provided with a limiting box (7), and the limiting box (7) is provided with a weight block (8).

4. The diagnostic device for a regulating valve bellows leak according to claim 1, wherein The pressure sensing mechanism comprises a sealing plate (9), the sealing plate (9) is fixedly installed in the other liquid storage cylinder (3), and the sealing plate (9) is fixedly provided with a pressure sensing instrument (10), the detection head of the pressure sensing instrument (10) is fixedly provided with a movable piston (14), and the movable piston (14) is slidably arranged in the other liquid storage cylinder (3).

5. The diagnostic device of claim 2, wherein, The side wall of the I-shaped base (1) is fixedly provided with a control panel (5), and the control panel (5) and the electric hydraulic rod (12) are electrically connected.

6. The diagnostic device of claim 1, wherein, The lower plate of the I-shaped base (1) is symmetrically provided with a plurality of positioning holes, and the plurality of positioning holes are arranged around the lower plate of the I-shaped base (1).