Full-automatic motor assembling and processing device
The automated motor assembly and processing device controlled by rectangular heating coils and PLC solves the problems of uneven motor casing temperature and manual operation, realizes uniform heating of motor casing and automated production, reduces defect rate and labor intensity, and improves production efficiency.
Patent Information
- Application Number
- CN202520089356.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2026-01-20
- Estimated Expiration
- 2035-01-15
AI Technical Summary
In traditional motor assembly and processing, the heating strip design leads to uneven temperature of the motor casing, resulting in deterioration of the magnetic properties of the magnets and a high defect rate. In addition, manual operation is labor-intensive and has low production efficiency.
The design employs a rectangular heating coil, combined with PLC control to adjust the power, to achieve uniform heating and heat preservation of the motor casing. The automated process of material handling, feeding, and heat processing through mechanical components eliminates the need for manual operation.
It effectively reduced the defect rate of motor housings, improved production efficiency, reduced manual labor intensity, and ensured product quality and the efficiency of the production process.
Smart Images

Figure CN223816091U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of automated machining of mechanical parts, and more specifically, it relates to a fully automated motor assembly and machining device. Background Technology
[0002] During motor assembly, the magnet needs to be embedded into the inner wall of the motor housing, and then the motor housing is fed into a heating strip for heating. However, traditional heating strips are usually two, one on each side of the conveyor belt, and are generally narrower at one end and wider at the other. The purpose of this is to use the narrower end for heating and the wider end for heat preservation. The drawback of this is that the wider end can lead to several problems. One is that if the width is too wide, the magnetic field is too weak to retain heat. Another is that if the width is too narrow, the magnetic field is too strong and continues to heat, causing the temperature of the motor housing to exceed the process requirements. This can cause the magnet to deteriorate due to localized overheating, ultimately resulting in a significant increase in the defect rate of the produced motor housings, seriously affecting product quality. In addition, most of the hot processing steps in motor assembly are done manually, which is labor-intensive and also leads to low production efficiency and an increased defect rate.
[0003] Therefore, there is an urgent need to design a fully automated motor assembly and processing device to improve the automation of hot processing and to uniformly heat the motor casing, thereby improving efficiency while ensuring product quality. Utility Model Content
[0004] The purpose of this application is to provide a fully automatic motor assembly and processing device to solve the problems of low production efficiency and high defect rate of motor housings in related technologies.
[0005] To achieve the above objectives, the technical solution adopted in the embodiments of this application is as follows:
[0006] On the one hand, a fully automatic motor assembly and processing device is provided, comprising:
[0007] A vertically arranged support frame is provided, with a material handling station outside the support frame and a feeding chute inside the support frame;
[0008] The top of the support frame is also equipped with a reciprocating sliding material handling robot. The material handling robot is located above the material handling station and the feeding trough. The material handling robot is used to transfer the material from the material handling station to the feeding trough.
[0009] The feeding trough is provided with a first pushing block that reciprocates along a first horizontal direction and a second pushing block that reciprocates along a second horizontal direction. The second pushing block is located at the end point of the first horizontal direction, and a material support plate is provided at the end point of the second horizontal direction. The first pushing block is used to convey the material to the second pushing block, and the second pushing block is used to convey the material to the material support plate.
[0010] The material receiving plate is provided with a pushing plate, a lifting plate and a material receiving groove, the lifting plate is provided with a rectangular heating coil above, the pushing plate is used for pushing the material to the lifting plate, the lifting plate lifts the material into the rectangular heating coil for hot processing, and the pushing plate is used for pushing the processed material into the material receiving groove after the processing is completed;
[0011] The material receiving groove is provided with a third pushing block reciprocating along a third horizontal direction, and a downstream process conveying station is connected at the terminal point of the third horizontal direction, the third pushing block pushes the material to the access point of the downstream process conveying station, and the downstream process conveying station conveys the material to the downstream process.
[0012] In the embodiment, the inventor of the application finds that the heating channel for hot processing of the motor shell presents a design form of narrow and wide based on years of observation, and the disadvantages of such design form are that the wide end may produce multiple conditions, one is that the too wide width and too weak magnetic field lead to failure to keep warm, and the other is that the too narrow width and too strong magnetic field continue to heat, which may make the temperature of the motor shell exceed the process requirement, thereby causing the magnetic performance of the magnetic shoe to deteriorate due to local overheating, and finally making the defective product rate of the produced motor shell greatly increase; in addition, the hot processing process of motor assembly is mostly manually operated, which is high in labor intensity, and further causes low production efficiency and high defective product rate of the product, therefore, the inventor of the application provides a full-automatic motor assembly and processing device.
[0013] In the implementation of the embodiment, the motor shell is placed in the material taking station, the material taking station transports the motor shell to below the material taking manipulator, the material taking manipulator grabs the motor shell and transfers it to the feeding groove to contact the first pushing block, the first pushing block pushes the motor shell to contact the second pushing block along the first horizontal direction, the second pushing block pushes the motor shell to the material receiving plate along the second horizontal direction, the pushing plate beside the material receiving plate pushes the motor shell on the material receiving plate to the lifting plate and then retreats to the initial position, at this time, the second pushing block continues to push a new batch of motor shells to the material receiving plate along the second horizontal direction, the lifting plate lifts the motor shell into the rectangular heating coil for heat processing, and after the processing is completed, the lifting plate is lowered to the initial position, at this time, the pushing plate pushes a new batch of motor shells to the lifting plate, the new batch of motor shells push the heat-processed motor shells to the receiving groove, the third pushing block in the receiving groove pushes the heat-processed motor shells to the access point of the downstream process conveying station along the third horizontal direction, and the downstream process conveying station conveys the heat-processed motor shells to the downstream process for processing; in the implementation, the heating coil is in a rectangular shape, which can uniformly surround and heat the motor shell during heat processing. Compared with the traditional two heating strip layout with a narrow and wide shape, the rectangular heating coil adjusts the power size in real time through the external PLC control high-frequency machine, so as to realize simultaneous heating or simultaneous heat preservation of the material in the coil, and the temperature borne by the motor shell during heating or heat preservation is at a preset standard temperature. This design can uniformly surround and heat or heat preserve the motor shell during heat processing, effectively avoid the phenomenon of substandard temperature during heat preservation and the phenomenon of deterioration of the magnetic properties of the magnetic tile inside the motor shell due to overheating temperature during heat preservation, and thus the yield of defective motor shells is reduced. In addition, the motor assembly and processing device uses all mechanical components to automatically handle the motor shell and heat processing during the entire heat processing process, discards the traditional manual operation mode, greatly reduces the labor intensity, and comprehensively guarantees the production efficiency and product quality.
[0014] In one embodiment, the material taking station comprises a material taking groove and a pushing frame, a slide rail is arranged beside the material taking groove, a sliding block is slidably connected to the slide rail, and the sliding block is connected to the pushing frame. The pushing frame is further provided with an insertion piece and an air pump.
[0015] In one embodiment, a fixed support is arranged on the support frame, a slide rod is arranged on the fixed support, the slide rod is located above the material taking groove and the feeding groove, a sliding block is slidably connected to the slide rod, an air pump is arranged on the sliding block, and the air pump is fixedly connected to the material taking manipulator.
[0016] In one embodiment, a slide strip is arranged beside the feeding groove, the central axis of the slide strip is parallel to the first horizontal direction, a sliding block is slidably connected to the slide strip, an air pump is arranged on the sliding block, and the top surface of the sliding block is fixedly connected to the first pushing block.
[0017] In one embodiment, a sliding plate is arranged beside the feeding groove, the central axis of the sliding plate is parallel to the second horizontal direction, a sliding block is slidably connected to the sliding plate, an air pump is arranged on the sliding block, and the top surface of the sliding block is fixedly connected with the second pushing block.
[0018] In one embodiment, a horizontal pneumatic telescopic rod is arranged on the pushing plate, one end of the horizontal pneumatic telescopic rod is fixedly connected with the pushing plate, and the other end of the horizontal pneumatic telescopic rod is connected with an air pump.
[0019] In one embodiment, a vertical pneumatic telescopic rod is arranged at the bottom of the lifting plate, one end of the vertical pneumatic telescopic rod is fixedly connected with the lifting plate, and the other end of the vertical pneumatic telescopic rod is connected with an air pump.
[0020] In one embodiment, the high-frequency tunnel curing device further comprises a resistance heating box, the resistance heating box is arranged beside the rectangular heating coil and is electrically connected with the rectangular heating coil.
[0021] In one embodiment, a sliding rod is arranged beside the receiving groove, the central axis of the sliding rod is parallel to the third horizontal direction, a sliding block is slidably connected to the sliding rod, an air pump is arranged on the sliding block, the top surface of the sliding block is fixedly connected with the third pushing block, and the third pushing block extends into the receiving groove.
[0022] In one embodiment, the downstream process conveying station comprises a conveying groove, a sliding column and a fourth pushing block.
[0023] The conveying groove is arranged at the end point of the third horizontal direction, a sliding column is arranged beside the conveying groove, the central axis of the sliding column is parallel to the central axis of the conveying groove, a sliding block is slidably connected to the sliding column, an air pump is arranged on the sliding block, and the top surface of the sliding block is fixedly connected with the fourth pushing block.
[0024] The prop and the full-automatic motor assembly and processing device provided by the embodiments have at least the following beneficial effects:
[0025] The full-automatic motor assembly and processing device provided by the embodiments avoids the situation of substandard heating temperature caused by the traditional heating strip during the heat preservation process of the electrode shell, so that the motor shell can be uniformly and circularly heated during heat processing, and the stable and balanced heat supply effectively avoids the problem of magnetic performance degradation of the magnetic shoe due to local overheating, greatly reduces the defective rate of the motor shell, and guarantees the product quality. At the same time, the entire heat processing process relies on the automatic operation of mechanical components, from material taking, feeding, heat processing to material conveying to the downstream process, each link is closely connected and does not require direct human intervention, greatly reducing the labor intensity and significantly improving the production efficiency, making the motor assembly and processing process more efficient, accurate and reliable. BRIEF DESCRIPTION OF DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or exemplary description will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can be obtained without creative effort based on these drawings.
[0027] Figure 1 The first assembly drawing of the full-automatic motor assembly processing device provided by the embodiments of the present application;
[0028] Figure 2 The second assembly drawing of the full-automatic motor assembly processing device provided by the embodiments of the present application;
[0029] Figure 3 The third assembly drawing of the full-automatic motor assembly processing device provided by the embodiments of the present application;
[0030] Figure 4 The fourth assembly drawing of the full-automatic motor assembly processing device provided by the embodiments of the present application;
[0031] Figure 5 The fifth assembly drawing of the full-automatic motor assembly processing device provided by the embodiments of the present application;
[0032] Figure 6 The sixth assembly drawing of the full-automatic motor assembly processing device provided by the embodiments of the present application.
[0033] 1, support frame; 2, material taking groove; 3, slide rail; 4, pushing frame; 5, sliding block; 6, air pump; 7, insertion piece; 8, sliding rod; 9, material taking manipulator; 10, feeding groove; 11, first pushing block; 12, second pushing block; 13, material receiving plate; 14, horizontal pneumatic telescopic rod; 15, pushing plate; 16, lifting plate; 17, vertical pneumatic telescopic rod; 18, material receiving groove; 19, sliding rod; 20, third pushing block; 21, rectangular heating coil; 22, resistance heating box; 23, conveying groove; 24, sliding column; 25, fourth pushing block; 26, assembly workpiece; 27, fixed support; 28, slide bar; 29, sliding plate. DETAILED DESCRIPTION
[0034] In order to make the technical problems, technical solutions and beneficial effects of the present application more clearly understood, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
[0035] It should be noted that, when an element is referred to as being "fixed" or "set up" on another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or indirectly connected to the other element.
[0036] In addition, the terms "first", "second", "third", etc. are used herein only to describe various conditions, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined as "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited. The meaning of "several" is one or more, unless otherwise explicitly and specifically limited.
[0037] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0038] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0039] Throughout the specification, reference to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the present application. Therefore, the phrases "in one embodiment" or "in some embodiments" appearing in various places throughout the specification are not all referring to the same embodiment. Furthermore, particular features, structures, or characteristics can be combined in any suitable manner in one or more embodiments.
[0040] For the convenience of description, three coordinate axes perpendicular to each other in space are defined as X-axis, Y-axis and Z-axis, at the same time, the direction along the X-axis is longitudinal, the direction along the Y-axis is transverse, and the direction along the Z-axis is vertical; wherein the X-axis and the Y-axis are two coordinate axes perpendicular to each other in the same horizontal plane, and the Z-axis is a coordinate axis in the vertical direction; the X-axis, the Y-axis and the Z-axis are perpendicular to each other in space, and three planes are respectively XY plane, YZ plane and XZ plane, wherein the XY plane is a horizontal plane, the XZ plane and the YZ plane are both vertical planes, and the XZ plane is perpendicular to the YZ plane. The three axes in space are the X-axis, the Y-axis and the Z-axis, moving along the three axes in space means moving along the three axes perpendicular to each other in space, and specifically moving along the X-axis, the Y-axis and the Z-axis in space; while plane movement is movement in the XY plane.
[0041] Please refer to Figures 1-6 Now a full-automatic motor assembly processing device provided by the embodiment of the application will be described. The full-automatic motor assembly processing device comprises:
[0042] A vertically arranged support frame 1 is provided with a material taking station outside, and a feeding groove 10 is arranged inside the support frame 1;
[0043] A reciprocating material taking manipulator 9 is further arranged on the top of the support frame 1, the material taking manipulator 9 is located above the material taking station and the feeding groove 10, and the material taking manipulator 9 is used for transferring the material in the material taking station to the feeding groove 10;
[0044] A first pushing block 11 reciprocating along a first horizontal direction and a second pushing block 12 reciprocating along a second horizontal direction are arranged in the feeding groove 10, the second pushing block 12 is located at the end point of the first horizontal direction, a material receiving plate 13 is arranged at the end point of the second horizontal direction, the first pushing block 11 is used for conveying the material to the second pushing block 12, and the second pushing block 12 is used for conveying the material to the material receiving plate 13;
[0045] A pushing plate 15, a lifting plate 16 and a material receiving groove 18 are arranged on the material receiving plate 13, a rectangular heating coil 21 is arranged above the lifting plate 16, the pushing plate 15 is used for pushing the material to the lifting plate 16, the lifting plate 16 lifts the material into the rectangular heating coil 21 for hot processing, and after the processing is completed, the pushing plate 15 is used for pushing the processed material into the material receiving groove 18;
[0046] A third pushing block 20 reciprocating along a third horizontal direction is arranged in the material receiving groove 18, a downstream process conveying station is connected at the end point of the third horizontal direction, the third pushing block 20 pushes the material to the access point of the downstream process conveying station, and the downstream process conveying station conveys the material to a downstream process.
[0047] In the implementation of the embodiment, the assembly workpiece 26 is provided with a motor shell to be hot processed, the assembly workpiece 26 is placed in the assembly material taking station, the material taking station transports the assembly workpiece 26 to below the material taking manipulator 9, the material taking manipulator 9 grabs the assembly workpiece 26 and transfers it to the feeding groove 10 to contact the first pushing block 11, the first pushing block 11 pushes the assembly workpiece 26 in the first horizontal direction to contact the second pushing block 12, the second pushing block 12 pushes the assembly workpiece 26 in the second horizontal direction to the material receiving plate 13, the pushing plate 15 beside the material receiving plate 13 pushes the assembly workpiece 26 on the material receiving plate 13 to the lifting plate 16 and then retreats to the initial position, at this time, the second pushing block 12 continues to push a new batch of assembly workpieces 26 in the second horizontal direction to the material receiving plate 13, at the same time, the lifting plate 16 lifts the assembly workpiece 26 into the rectangular heating coil 21 to hot process the motor shell on the assembly workpiece 26, after the processing is completed, the lifting plate 16 descends to the initial position, at this time, the second pushing block 12 has pushed a new batch of assembly workpieces 26 to the material receiving plate 13; then, the pushing plate 15 pushes a new batch of assembly workpieces 26 to the lifting plate 16, the new batch of assembly workpieces 26 are pushed from the lifting plate 16 to the receiving groove 18 by the pushing force applied by the pushing plate 15, the third pushing block 20 in the receiving groove 18 pushes the hot processed assembly workpiece 26 in the third horizontal direction to the access point of the downstream process conveying station, the downstream process conveying station conveys the hot processed assembly workpiece 26 to the downstream process for processing; in the implementation, the heating coil is rectangular in shape, which enables the motor shell on the assembly workpiece 26 to be uniformly heated during the hot processing, compared with the traditional narrow and wide heating channel layout formed by two heating strips, the rectangular heating coil adjusts the power size in real time through the external PLC control high-frequency machine, so as to realize simultaneous heating or simultaneous heat preservation of the motor shell on the assembly workpiece 26, and the temperature borne by the motor shell during the heating or heat preservation is at the preset standard temperature, which enables the motor shell to be uniformly heated or heat preserved during the hot processing, effectively avoids the phenomenon of substandard temperature during heat preservation and deterioration of the magnetic properties of the magnetic tile inside the motor shell due to overheating during heat preservation, and thus reduces the output rate of defective motor shells; in addition, the motor assembly and processing device uses all mechanical components to automatically handle the assembly workpiece 26 and hot processing during the entire hot processing process, discards the traditional manual operation mode, greatly reduces the labor intensity, and comprehensively guarantees the production efficiency and product quality.
[0048] In one embodiment, please refer to Figure 1 and Figure 2, as a specific embodiment of the full-automatic motor assembly processing device provided by the embodiment of the application, the material taking station comprises a material taking groove 2 and a pushing frame 4, a sliding rail 3 is arranged beside the material taking groove 2, a sliding block 5 is slidably connected to the sliding rail 3, the sliding block 5 is connected to the pushing frame 4, and an insertion piece 7 and an air pump 6 are further arranged on the pushing frame 4.
[0049] In the embodiment, the pushing frame 4 is provided with an air inlet pipe and an air outlet pipe, the air inlet pipe and the air outlet pipe are communicated with the air pump 6, the pushing frame 4 is fixedly connected with the sliding block 5, and the sliding block 5 is slidably connected to the sliding rail 3. In the embodiment, the sliding rail 3 has two types. The track of the other type of sliding rail 3 is directed towards the material taking groove 2. The purpose is that when the sliding block 5 on the pushing frame 4 is driven to slide towards the material taking groove 2 by the air pump 6 in a pneumatic mode, the plug of the insertion piece 7 can also be driven to move into the material taking groove 2 to grab the assembly workpiece 26. The track of the other type of sliding rail 3 is directed towards below the material taking manipulator 9. The purpose is that when the sliding block 5 on the pushing frame 4 is driven to move towards the material taking manipulator 9 by the air pump 6 in a pneumatic mode, the insertion piece 7 can also drive the assembly workpiece 26 to move below the material taking manipulator 9, so that the material taking manipulator 9 can grab the assembly workpiece 26.
[0050] In one embodiment, please refer to Figures 1-5 , as a specific embodiment of the full-automatic motor assembly processing device provided by the embodiment of the application, a fixed support 27 is arranged on the support frame 1, a sliding rod 8 is arranged on the fixed support 27, the sliding rod 8 is located above the material taking groove 2 and the feeding groove 10, a sliding block 5 is slidably connected to the sliding rod 8, an air pump 6 is arranged on the sliding block 5, and the air pump 6 is fixedly connected with the material taking manipulator 9.
[0051] In the embodiment, the starting point of the movement of the sliding block 5 is located at the tail of the material taking groove 22, and the ending point of the movement of the sliding block 5 is located at the first pushing block 11 of the feeding groove 1010. The air pump 6 drives the sliding block 5 to move from above the tail of the material taking groove 22 to the starting position in the first horizontal direction (i.e. the first pushing block 11) by a pneumatic driving mode, and then the assembly workpiece 26 is loosened, so that the first pushing block 11 can push the assembly workpiece 26 to the next destination.
[0052] In one embodiment, please refer to Figures 3-6 , as a specific embodiment of the full-automatic motor assembly processing device provided by the embodiment of the application, a sliding strip 28 is arranged beside the feeding groove 2, the central axis of the sliding strip 28 is parallel to the first horizontal direction, a sliding block 5 is slidably connected to the sliding strip 28, an air pump 6 is arranged on the sliding block 5, and the top surface of the sliding block 5 is fixedly connected with the first pushing block 11.
[0053] When the embodiment is implemented, the first pushing block 11 is located at the slot head of the feeding slot 2. The sliding block 5 is driven by the air pump 6 to push the assembly workpiece 26 along the first pushing block 11 to the second pushing block 12 along the central axis of the sliding strip 28, and then returns to the slot head position, so as to facilitate the subsequent pushing of the next assembly workpiece 26 to the second pushing block 12.
[0054] In one embodiment, referring to Figures 3-6 As a specific embodiment of the full-automatic motor assembly processing device provided by the embodiment, the feeding slot 10 is provided with a sliding plate 29, the central axis of the sliding plate 29 is parallel to the second horizontal direction, the sliding block 5 is slidably connected to the sliding plate 29, the air pump 6 is arranged on the sliding block 5, and the top surface of the sliding block 5 is fixedly connected with the second pushing block 12.
[0055] In the embodiment, the second pushing block 12 is arranged in the accommodating opening in the left side of the feeding slot 10. When the first pushing block 11 pushes the assembly workpiece 26 to the second pushing block 12, the second pushing block 12 pushes the assembly workpiece 26 to the material receiving plate 13 along the central axis of the sliding plate 29, and then returns to the starting position, so as to facilitate the subsequent pushing of the next assembly workpiece 26 to the material receiving plate 13.
[0056] In one embodiment, referring to Figures 3-5 As a specific embodiment of the full-automatic motor assembly processing device provided by the embodiment, the feeding slot 10 is provided with a sliding plate 29, the central axis of the sliding plate 29 is parallel to the second horizontal direction, the sliding block 5 is slidably connected to the sliding plate 29, the air pump 6 is arranged on the sliding block 5, and the top surface of the sliding block 5 is fixedly connected with the second pushing block 12.
[0057] In the embodiment, when the assembly workpieces 26 on the material receiving plate 13 reach 10, the air pump 6 drives the horizontal pneumatic telescopic rod 14 to extend, so as to push the material receiving plate 15 to contact and extrude the assembly workpieces 26, push the assembly workpieces 26 to the lifting plate 16, and then return to the initial position. Then, the lifting plate 16 lifts the assembly workpieces 26 into the rectangular heating coil 21, and the motor shell on the assembly workpieces 26 is subjected to heat processing. Meanwhile, the second pushing block 12 pushes a new batch of 10 assembly workpieces 26 to the material receiving plate 13. After the heating is completed, the lifting plate 16 is lowered to the initial position. At this time, the material receiving plate 15 pushes and extrudes the new batch of assembly workpieces 26, and pushes the new batch of assembly workpieces 26 to the lifting plate 16. The new batch of assembly workpieces 26 is indirectly pushed to the receiving slot 18 by the pushing force of the material receiving plate 15.
[0058] In one embodiment, referring to Figures 4-6As a specific embodiment of the full-automatic motor assembly processing device provided in the embodiment, the bottom of the lifting plate 16 is provided with a vertical pneumatic telescopic rod 17, one end of the vertical pneumatic telescopic rod 17 is fixedly connected with the lifting plate 16, and the other end is connected with the air pump 6.
[0059] In the implementation of the embodiment, the vertical pneumatic telescopic rod 17 is driven to extend by the pneumatic driving of the air pump 6, so as to push the lifting plate 16 to lift to the position of the rectangular heating coil, and the motor shell on the assembly workpiece 26 is subjected to heat processing. After heating is completed, the vertical pneumatic telescopic rod 17 is driven to contract, so as to drive the lifting plate 16 to descend to the initial position.
[0060] In one embodiment, please refer to Figure 4 As a specific embodiment of the full-automatic motor assembly processing device provided in the embodiment, the high-frequency tunnel curing device further comprises a resistance heating box 22, the resistance heating box 22 is arranged beside the rectangular heating coil 21 and is electrically connected with the rectangular heating coil 21.
[0061] In the implementation of the embodiment, the rectangular heating coil 21 is powered by the resistance heating box 22, and the rectangular heating coil 21 supplies heat generated by electromagnetic conversion to the assembly workpiece 26, so as to perform heat processing on the motor shell on the assembly workpiece 26.
[0062] In one embodiment, please refer to Figure 5 As a specific embodiment of the full-automatic motor assembly processing device provided in the embodiment, the sliding rod 19 is arranged beside the receiving groove 18, the central axis of the sliding rod 19 is parallel to the third horizontal direction, the sliding block 5 is slidably connected to the sliding rod 19, the air pump 6 is arranged on the sliding block 5, the top surface of the sliding block 5 is fixedly connected with the third pushing block 20, and the third pushing block 20 extends into the receiving groove 18.
[0063] In the implementation of the embodiment, the receiving groove 18 is used for receiving the 10 assembly workpieces 26 heated on the lifting plate 16, and the initial position of the third pushing block 20 is located on the side close to the second pushing block 12. When the 10 assembly workpieces 26 heated and processed are pushed into the receiving groove 18 from the lifting plate 16, the air pump 6 drives the third pushing block 20 to push the 10 assembly workpieces 26 to the access point of the downstream process conveying position in sequence in a pneumatic driving mode, and then returns to the initial position, so as to prepare for pushing a new batch of assembly workpieces 26 heated and processed.
[0064] In one embodiment, please refer to Figure 5 and Figure 6, as a specific embodiment of the full-automatic motor assembly processing device provided by the embodiment of the application, the downstream process conveying station comprises a conveying groove 23, a sliding column 24 and a fourth pushing block 25;
[0065] The conveying groove 23 is arranged at the end point of the third horizontal direction, and the sliding column 24 is arranged beside the conveying groove 23, the central axis of the sliding column 24 is parallel to the central axis of the conveying groove 23, a sliding block is slidably connected to the sliding column 24, a gas pump is arranged on the sliding block, and the top surface of the sliding block is fixedly connected with the fourth pushing block 25.
[0066] When the embodiment is implemented, the conveying groove 23 is used for receiving the assembly workpiece 26 conveyed from the receiving groove 18, and the starting position of the fourth pushing block 25 is located at the end point of the third horizontal direction. When the 10 assembly workpieces 26 after heat processing are sequentially pushed to the end point of the third horizontal direction, the gas pump drives the fourth pushing block 25 to sequentially push the assembly workpieces 26 to the downstream process along the conveying groove 23 by means of pneumatic driving, and after the pushing is completed, the fourth pushing block 25 returns to the starting position to prepare for pushing the next batch of assembly workpieces 26 conveyed to the end point of the third horizontal direction.
[0067] It should be understood that the size of the serial number of each step in the above embodiment does not mean the execution order, and the execution order of each process should be determined according to its function and inherent logic, and should not constitute any limitation on the implementation process of the embodiment of the application.
[0068] The above is only an optional embodiment of the application and does not limit the application. Any modification, equivalent replacement and improvement made within the spirit and principle of the application should be included in the protection scope of the application.
Claims
1. A fully automatic motor assembly and processing device, characterized in that, include: A vertically arranged support frame, with a material handling station outside the support frame and a feeding trough inside the support frame; The top of the support frame is also provided with a reciprocating sliding material picking robot, which is located above the material picking station and the feeding trough. The material picking robot is used to transfer the material at the material picking station to the feeding trough. The feeding trough is provided with a first pushing block that reciprocates along a first horizontal direction and a second pushing block that reciprocates along a second horizontal direction. The second pushing block is located at the end point of the first horizontal direction, and a material support plate is provided at the end point of the second horizontal direction. The first pushing block is used to transport materials to the second pushing block, and the second pushing block is used to transport materials to the material support plate. The material receiving plate is provided with a pusher plate, a lifting plate and a receiving groove. A rectangular heating coil is provided above the lifting plate. The pusher plate is used to push the material to the lifting plate. The lifting plate drives the material to be lifted into the rectangular heating coil for heat processing. After processing, the pusher plate is used to push the processed material into the receiving groove. The receiving trough is equipped with a third pushing block that reciprocates along a third horizontal direction. The end point of the third horizontal direction is connected to a downstream process conveying station. The third pushing block pushes the material to the access point of the downstream process conveying station, and the downstream process conveying station conveys the material to the downstream process.
2. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, The material handling station includes a material handling trough and a pusher frame. A slide rail is provided next to the material handling trough, and a slider is slidably connected on the slide rail. The slider is connected to the pusher frame, and the pusher frame is also provided with inserts and an air pump.
3. The fully automatic motor assembly and processing device as described in claim 2, characterized in that, A fixed bracket is provided on the support frame, and a sliding rod is provided on the fixed bracket. The sliding rod is located above the material picking trough and the material feeding trough. A slider is slidably connected to the sliding rod, and an air pump is provided on the slider. The air pump is fixedly connected to the material picking robot.
4. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, A slide bar is provided next to the feeding trough. The central axis of the slide bar is parallel to the first horizontal direction. A slider is slidably connected to the slide bar. An air pump is provided on the slider. The top surface of the slider is fixedly connected to the first push block.
5. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, A sliding plate is provided next to the feeding trough. The central axis of the sliding plate is parallel to the second horizontal direction. A slider is slidably connected to the sliding plate. An air pump is provided on the slider. The top surface of the slider is fixedly connected to the second push block.
6. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, The pusher plate is equipped with a horizontal pneumatic telescopic rod, one end of which is fixedly connected to the pusher plate, and the other end is connected to an air pump.
7. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, The bottom of the lifting plate is provided with a vertical pneumatic telescopic rod. One end of the vertical pneumatic telescopic rod is fixedly connected to the lifting plate, and the other end is connected to an air pump.
8. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, It also includes a resistance heating box, which is located next to the rectangular heating coil and electrically connected to the rectangular heating coil.
9. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, A sliding rod is provided next to the receiving trough. The central axis of the sliding rod is parallel to the third horizontal direction. A slider is slidably connected to the sliding rod. An air pump is provided on the slider. The top surface of the slider is fixedly connected to the third pushing block. The third pushing block extends into the receiving trough.
10. The fully automatic motor assembly and processing device as described in claim 1, characterized in that, The downstream process conveying station includes a conveying groove, a sliding column, and a fourth pushing block; The conveying groove is located at the end point of the third horizontal direction. A sliding column is provided next to the conveying groove. The central axis of the sliding column is parallel to the central axis of the conveying groove. A slider is slidably connected to the sliding column. An air pump is provided on the slider. The top surface of the slider is fixedly connected to the fourth pushing block.