Feeding and mounting mechanism for short circuit clamp of gas generator
By designing a feeding and installation mechanism for the gas generator short-circuit clamp, the automated installation and testing of the short-circuit clamp were achieved, solving the problem of low efficiency caused by manual operation and improving installation accuracy and automation.
Patent Information
- Application Number
- CN202422684142.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The installation of the gas generator short-circuit clamp relies on manual operation, resulting in low automation and affecting installation efficiency.
A gas generator short-circuit clamp feeding and installation mechanism was designed, including a support plate, a guide box, a central shaft, a drive motor, and a short-circuit clamp transfer assembly. The mechanism achieves automated installation and testing of the short-circuit clamp through a mechanized structure.
It improves the installation efficiency and accuracy of shorting clamps, and can screen out shorting clamps that do not meet the requirements, thereby enhancing the overall level of production automation.
Smart Images

Figure CN223820007U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of gas generator manufacturing technology, specifically a gas generator short-circuit clamp feeding and installation mechanism. Background Technology
[0002] Gas generators can inflate and deploy airbags during a vehicle collision to protect passenger safety. Among them, the two-stage gas generator has shown good development prospects since the first mass production of airbags. There are various types of two-stage gas generators. Generally speaking, a "two-stage" gas generator has two igniters that selectively produce different amounts of gas at different times.
[0003] In the production process of gas generators, short-circuit clamps need to be installed at their ends. However, in traditional technology, the installation of short-circuit clamps mainly relies on manual operation, which requires personnel to simultaneously handle material supply and installation processes, resulting in a low overall level of automation and greatly affecting the installation efficiency of short-circuit clamps.
[0004] To address this problem, the present invention provides a gas generator short-circuit clamp feeding and mounting mechanism. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a gas generator short-circuit clamp feeding and installation mechanism, which solves the aforementioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a gas generator short-circuit clamp feeding and installation mechanism, comprising a support plate, a guide box fixedly connected to the top of the support plate, a central shaft rotatably connected to the top of the guide box, a short-circuit clamp transfer assembly mounted on the top of the central shaft, a transmission spur gear fixedly connected to one end of the central shaft inside the guide box, a transmission motor fixedly connected inside the guide box, a reduction spur gear fixedly connected to the output end of the transmission motor, and the reduction spur gear meshing with the transmission spur gear, and a short-circuit clamp transmission assembly provided on the side of the support plate away from the guide box, the short-circuit clamp transmission assembly being used to transfer the short-circuit clamp.
[0007] Preferably, the short-circuit clamp transfer assembly includes an adjustment box, a support shaft, a mounting box, an electric push rod, and a pneumatic chuck body. The adjustment box is fixedly connected to the top of the short-circuit clamp transfer assembly. The support shaft is rotatably connected to one end of the top of the adjustment box. The mounting box is fixedly connected to the top of the support shaft. The electric push rod is fixedly connected to the bottom of the mounting box at the end away from the support shaft. The pneumatic chuck body is fixedly connected to the output end of the electric push rod. An eccentric guide plate is fixedly connected to one end of the support shaft inside the adjustment box. An adjustment cylinder is fixedly connected inside the adjustment box. An assembly seat is fixedly connected to the output end of the adjustment cylinder. A linkage rod is rotatably connected between the assembly seat and the eccentric guide plate.
[0008] Preferably, the short-circuit clamp transmission assembly includes an assembly frame, a mounting plate, a rodless cylinder, a displacement frame, and a push cylinder. The assembly frame is fixedly connected to the side of the bearing plate away from the guide box. The mounting plate is fixedly connected to the middle of the assembly frame. The rodless cylinder is fixedly connected to the top of the mounting plate. The displacement frame is fixedly connected to the output end of the rodless cylinder. The push cylinder is fixedly connected to the inside of the displacement frame. The push frame is fixedly connected to the output end of the push cylinder. A pneumatic clamp body for fixing the short-circuit clamp is fixedly connected to the top of the push frame. A leveling cylinder A is fixedly connected to the top of the assembly frame. A positioning seat is fixedly connected to the output end of the leveling cylinder A. A leveling cylinder B is fixedly connected to one end of the positioning seat. A leveling plate is fixedly connected to the output end of the leveling cylinder B. An extension frame is fixedly connected to the end of the assembly frame away from the leveling cylinder A. An angle sensor is fixedly connected to one end of the extension frame.
[0009] Preferably, the top of the guide box is provided with a support hole, and the central shaft is connected inside the support hole by a ball bearing.
[0010] Preferably, a stabilizing seat is fixedly connected inside the regulating box, and the regulating cylinder is also fixedly connected to the top of the stabilizing seat, and the stabilizing seat has a U-shaped structure.
[0011] Preferably, the end of the eccentric guide plate away from the support shaft and the middle part of the mounting base are both fixedly connected to the mounting shaft, and the linkage rod is rotatably connected between the two mounting shafts.
[0012] Preferably, both ends of the bottom of the mounting plate are fixedly connected to reinforcing plates, and the bottom end of the reinforcing plates is fixedly connected to the bottom of the assembly frame.
[0013] Beneficial effects
[0014] This utility model provides a gas generator short-circuit clamp feeding and mounting mechanism. Compared with the prior art, it has the following advantages:
[0015] This gas generator short-circuit clamp feeding and installation mechanism, through the rotation of the central shaft and the structural cooperation of the short-circuit clamp transfer assembly, can realize the automated installation of the short-circuit clamp, effectively improving the installation efficiency of the short-circuit clamp and ensuring the installation accuracy of the short-circuit clamp.
[0016] This gas generator short-circuit clamp feeding and installation mechanism, through the structural cooperation of the short-circuit clamp transfer component, can stably provide short-circuit clamps to the short-circuit clamp transfer component, while also detecting the short-circuit clamps to screen out those that do not meet the installation requirements. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of the internal structure of the guide box of this utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the short-circuit clamp transfer assembly of this utility model;
[0020] Figure 4 This is a schematic diagram of the short-circuit clamp transmission assembly of this utility model;
[0021] Figure 5 This is a schematic diagram of the connection structure between the push cylinder and the push frame of this utility model.
[0022] In the diagram: 1. Bearing plate; 2. Guide box; 3. Central shaft; 4. Short-circuit clamp transfer assembly; 5. Transmission spur gear; 6. Transmission motor; 7. Reduction spur gear; 8. Short-circuit clamp transmission assembly; 9. Adjustment box; 10. Support shaft; 11. Mounting box; 12. Electric push rod; 13. Pneumatic chuck body; 14. Eccentric guide plate; 15. Adjustment cylinder; 16. Assembly seat; 17. Linkage rod; 18. Assembly frame; 19. Mounting plate; 20. Rodless cylinder; 21. Displacement frame; 22. Push cylinder; 23. Push frame; 24. Pneumatic clamp body; 25. Leveling cylinder A; 26. Positioning seat; 27. Leveling cylinder B; 28. Leveling plate; 29. Extension frame; 30. Angle sensor; 31. Vibrating feeder; 32. Transport mechanism. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Example 1:
[0025] Please see Figure 1-5 A gas generator short-circuit clamp feeding and installation mechanism includes a support plate 1, a guide box 2 fixedly connected to the top of the support plate 1, a central shaft 3 rotatably connected to the top of the guide box 2, a short-circuit clamp transfer assembly 4 assembled at the top of the central shaft 3, a transmission spur gear 5 fixedly connected to one end of the central shaft 3 inside the guide box 2, a transmission motor 6 fixedly connected inside the guide box 2, a reduction spur gear 7 fixedly connected to the output end of the transmission motor 6, and the reduction spur gear 7 meshing with the transmission spur gear 5, and a short-circuit clamp transmission assembly 8 provided on the side of the support plate 1 away from the guide box 2, the short-circuit clamp transmission assembly 8 being used to transfer short-circuit clamps;
[0026] Here, a vibrating feeder 31 and a conveying mechanism 32 are also provided on the support plate 1. The vibrating feeder 31 is used to supply short-circuit clamps to the short-circuit clamp transmission assembly 8, and the conveying mechanism 32 is used to transport the gas generator.
[0027] In this embodiment, both the guide box 2 and the short-circuit clamp transmission assembly 8 are located between the vibrating feeder 31 and the transport mechanism 32;
[0028] In detail, the top of the guide box 2 is provided with a support hole, and the central shaft 3 is connected to the inside of the support hole by a ball bearing. The support hole allows for stable assembly of the central shaft 3, and the ball bearing improves the smoothness of the rotation of the central shaft 3.
[0029] The short-circuit clamp transfer assembly 4 includes an adjustment box 9, a support shaft 10, a mounting box 11, an electric push rod 12, and a pneumatic chuck body 13. The top of the short-circuit clamp transfer assembly 4 is fixedly connected to the adjustment box 9. The top end of the adjustment box 9 is rotatably connected to the support shaft 10. The top end of the support shaft 10 is fixedly connected to the mounting box 11. The bottom of the mounting box 11, away from the support shaft 10, is fixedly connected to the electric push rod 12. The output end of the electric push rod 12 is fixedly connected to the pneumatic chuck body 13. The end of the support shaft 10 located inside the adjustment box 9 is fixedly connected to an eccentric guide plate 14. The inside of the adjustment box 9 is fixedly connected to an adjustment cylinder 15. The output end of the adjustment cylinder 15 is fixedly connected to an assembly seat 16. A linkage rod 17 is rotatably connected between the assembly seat 16 and the eccentric guide plate 14.
[0030] Here, the pneumatic chuck body 13 is model DSL-25, which is a mature existing technology and will not be described in detail here;
[0031] Here, a stabilizing seat is fixedly connected inside the regulating box 9, and the regulating cylinder 15 is also fixedly connected to the top of the stabilizing seat. The stabilizing seat has a U-shaped structure. By using the stabilizing seat, the regulating cylinder 15 can be effectively assembled, which greatly ensures the stability of the application of the regulating cylinder 15.
[0032] Preferably, the end of the eccentric guide plate 14 away from the support shaft 10 and the middle part of the mounting base 16 are both fixedly connected to the mounting shaft, and the linkage rod 17 is rotatably connected between the two mounting shafts. By using the mounting shaft, the linkage rod 17 can be conveniently mounted between the eccentric guide plate 14 and the mounting base 16, ensuring the linkage of the mounting base 16.
[0033] Example 2:
[0034] Please see Figure 1-5 This embodiment provides a technical solution based on Embodiment 1: the short-circuit clamp transmission assembly 8 includes an assembly frame 18, a mounting plate 19, a rodless cylinder 20, a displacement frame 21, and a pushing cylinder 22. The assembly frame 18 is fixedly connected to the side of the bearing plate 1 away from the guide box 2. The mounting plate 19 is fixedly connected to the middle of the assembly frame 18. The rodless cylinder 20 is fixedly connected to the top of the mounting plate 19. The displacement frame 21 is fixedly connected to the output end of the rodless cylinder 20. The pushing cylinder 22 is fixedly connected inside the displacement frame 21. A pusher frame 23 is fixedly connected to the output end. A pneumatic clamp body 24 for fixing the short-circuit clamp is fixedly connected to the top of the pusher frame 23. A leveling cylinder A25 is fixedly connected to the top of the assembly frame 18. A positioning seat 26 is fixedly connected to the output end of the leveling cylinder A25. A leveling cylinder B27 is fixedly connected to one end of the positioning seat 26. A leveling plate 28 is fixedly connected to the output end of the leveling cylinder B27. An extension frame 29 is fixedly connected to the end of the assembly frame 18 away from the leveling cylinder A25. An angle sensor 30 is fixedly connected to one end of the extension frame 29.
[0035] In this embodiment, the pneumatic clamp body 24 is model MHZ2-10, which is a mature existing technology and will not be described in detail here;
[0036] Furthermore, both ends of the bottom of the mounting plate 19 are fixedly connected to reinforcing plates, and the bottom ends of the reinforcing plates are fixedly connected to the bottom of the mounting frame 18. The reinforcing plates can provide auxiliary support for the mounting plate 19.
[0037] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0038] Working principle: First, the push cylinder 22 is activated to push the push frame 23 to move linearly, so that the pneumatic clamp body 24 is close to the output end of the vibrating feed plate 31. Then, the vibrating feed plate 31 runs and pushes a short-circuit clamp to the top of the push frame 23. Then, the leveling cylinder A25 is activated to push the positioning seat 26 to move towards the pneumatic clamp body 24. Then, the leveling cylinder B27 is activated to push the leveling plate 28 downward until the leveling plate 28 contacts the short-circuit clamp on the push frame 23, so that the short-circuit clamp is leveled.
[0039] After leveling, the pneumatic clamp body 24 is activated to clamp the short-circuit clamp, and the push cylinder 22 is controlled to run, causing the push frame 23 to retract. Then the rodless cylinder 20 runs, driving the displacement frame 21 to move linearly. When the push frame 23 moves to correspond with the angle sensor 30, the angle of the short-circuit clamp is detected by the angle sensor 30 to determine whether the short-circuit clamp meets the installation standard. If the short-circuit clamp meets the standard, it continues to be transmitted until the short-circuit clamp reaches the end of the rodless cylinder 20.
[0040] The drive motor 6 is restarted, causing the reduction spur gear 7 to shift the drive spur gear 5, which in turn drives the adjustment box 9 to rotate. This causes the adjustment box 9 to move towards the pneumatic clamp body 24, and the adjustment cylinder 15 is activated to pull the assembly seat 16 to move. Since the linkage rod 17 is connected between the eccentric guide plate 14 and the assembly seat 16, when the assembly seat 16 moves, it can pull the eccentric guide plate 14 through the linkage rod 17, which in turn drives the mounting box 11 to rotate independently until the pneumatic chuck body 13 reaches above the pneumatic clamp body 24. The electric push rod 12 is then activated to push the pneumatic chuck body 13 downward. When the pneumatic chuck body 13 contacts the short-circuit clamp, it clamps the short-circuit clamp. Then the pneumatic chuck body 13 rises, and with the activation of the drive motor 6 and the adjustment cylinder 15, the pneumatic chuck body 13 is adjusted to be above the transport mechanism 32. By moving the pneumatic chuck body 13 downward, the short-circuit clamp is installed at the designated position on the gas generator on the transport mechanism 32.
[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A gas generator short-circuit clamp feeding and mounting mechanism, comprising a support plate (1), characterized in that: A guide box (2) is fixedly connected to the top of the bearing plate (1). A central shaft (3) is rotatably connected to the top of the guide box (2). A short-circuit clamp transfer assembly (4) is assembled at the top of the central shaft (3). A transmission spur gear (5) is fixedly connected to one end of the central shaft (3) inside the guide box (2). A transmission motor (6) is fixedly connected inside the guide box (2). A reduction spur gear (7) is fixedly connected to the output end of the transmission motor (6), and the reduction spur gear (7) meshes with the transmission spur gear (5). A short-circuit clamp transmission assembly (8) is provided on the side of the bearing plate (1) away from the guide box (2). The short-circuit clamp transmission assembly (8) is used to transfer the short-circuit clamp.
2. The gas generator short-circuit clamp feeding and mounting mechanism according to claim 1, characterized in that: The short-circuit clamp transfer assembly (4) includes an adjustment box (9), a support shaft (10), a mounting box (11), an electric push rod (12), and a pneumatic clamp body (13). The adjustment box (9) is fixedly connected to the top of the short-circuit clamp transfer assembly (4). The support shaft (10) is rotatably connected to one end of the top of the adjustment box (9). The mounting box (11) is fixedly connected to the top of the support shaft (10). The bottom of the mounting box (11) is fixed away from the support shaft (10). An electric push rod (12) is connected, and a pneumatic chuck body (13) is fixedly connected to the output end of the electric push rod (12). An eccentric guide plate (14) is fixedly connected to one end of the support shaft (10) located inside the adjustment box (9). An adjustment cylinder (15) is fixedly connected inside the adjustment box (9). An assembly seat (16) is fixedly connected to the output end of the adjustment cylinder (15). A linkage rod (17) is rotatably connected between the assembly seat (16) and the eccentric guide plate (14).
3. The gas generator short-circuit clamp feeding and mounting mechanism according to claim 1, characterized in that: The short-circuit clamp transmission assembly (8) includes an assembly frame (18), a mounting plate (19), a rodless cylinder (20), a displacement frame (21), and a push cylinder (22). The assembly frame (18) is fixedly connected to the side of the bearing plate (1) away from the guide box (2). The mounting plate (19) is fixedly connected to the middle of the assembly frame (18). The rodless cylinder (20) is fixedly connected to the top of the mounting plate (19). The displacement frame (21) is fixedly connected to the output end of the rodless cylinder (20). The push cylinder (22) is fixedly connected inside the displacement frame (21). The push cylinder (22) is fixedly connected to the output end of the push cylinder (22). The top of the pusher (23) is fixedly connected to a pneumatic clamp body (24) for fixing the short-circuit clamp. The top of the assembly frame (18) is fixedly connected to a leveling cylinder A (25). The output end of the leveling cylinder A (25) is fixedly connected to a positioning seat (26). One end of the positioning seat (26) is fixedly connected to a leveling cylinder B (27). The output end of the leveling cylinder B (27) is fixedly connected to a leveling plate (28). The end of the assembly frame (18) away from the leveling cylinder A (25) is fixedly connected to an extension frame (29). One end of the extension frame (29) is fixedly connected to an angle sensor (30).
4. The gas generator short-circuit clamp feeding and mounting mechanism according to claim 1, characterized in that: The top of the guide box (2) is provided with a support hole, and the central shaft (3) is connected to the inside of the support hole by a ball bearing.
5. The gas generator short-circuit clamp feeding and mounting mechanism according to claim 2, characterized in that: The regulating box (9) is fixedly connected to a stabilizing seat, and the regulating cylinder (15) is also fixedly connected to the top of the stabilizing seat, and the stabilizing seat has a U-shaped structure.
6. The gas generator short-circuit clamp feeding and mounting mechanism according to claim 2, characterized in that: The eccentric guide plate (14) is fixedly connected to a mounting shaft at one end away from the support shaft (10) and at the middle of the mounting base (16), and the linkage rod (17) is rotatably connected between the two mounting shafts.
7. The gas generator short-circuit clamp feeding and mounting mechanism according to claim 3, characterized in that: Both ends of the bottom of the mounting plate (19) are fixedly connected to reinforcing plates, and the bottom end of the reinforcing plates is fixedly connected to the bottom of the mounting frame (18).