Polishing tool for high-speed motor rotor

Abstract

The polishing tool comprises a base and a rotary table, the rotary table is arranged outside the base, four sets of cloud decks are arranged outside the rotary table at equal intervals, turnover plates are movably installed outside the cloud decks, round supports are symmetrically installed at the top ends of the turnover plates, and the round supports are arranged on the rotary table. And servo motors are mounted at the top ends of the rotary tables below the holders. According to the rotor polishing tool, stable center clamping and positioning of the rotor by the polishing tool are achieved, the position of the rotor can be conveniently and rapidly rotated and adjusted, polishing of multiple sets of rotors in sequence through circumferential rotation is facilitated, the conversion speed of each set of rotors is shortened, and the efficiency of polishing the rotors in batches by the polishing tool is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a polishing frock technical field, concretely is a kind of for high-speed motor rotor polishing frock. BACKGROUND

[0002] High-speed motor rotor polishing frock is usually designed with special polishing device and fixing device, can realize the quick, effective polishing of motor rotor. By optimizing the position and fixed mode of polishing rod, the efficient progress of polishing process can be ensured, so as to improve the overall processing efficiency, since frock design is accurate, the stability and accurate positioning of motor rotor in polishing process can be ensured. This helps to obtain uniform, smooth polishing effect, improves the overall quality of product

[0003] As the authorized announcement No. CN220839434U discloses a kind of for high-speed motor rotor polishing frock, including polishing component, the polishing component includes a group of polishing stone, connecting frame and placing table;Cleaning component;The cleaning component includes cleaning ring installed on the surface of polishing stone, telescopic rod connected to the left and right ends of the rear side of cleaning ring, fixed rod connected to the rear of telescopic rod, connecting rod is arranged on the periphery of connecting frame, support rod is installed on the lower two ends of connecting rod, isolation box is arranged on connecting rod;Including, pollution discharge component;

[0004] It is realized that cleaning ring is moved by telescopic rod at rear end, and telescopic rod penetrates the top of connecting frame, so that cleaning ring can be cleaned on the entire polishing stone, isolation box is arranged on the periphery of polishing component to isolate dust, which can also prevent the nozzle on the inner top from splashing water elsewhere, drain pipe is arranged below mounting plate and placed box to store sewage, which can be treated later, and filter plate is arranged at the connection between drain pipe and mounting plate, which can filter iron filings and other objects;

[0005] However, it does not solve the problem that the existing polishing frock is generally not conducive to the stable center clamping positioning of rotor when in use, is not convenient for the position adjustment of rotor by rotating, is not convenient for circumferential rotation to polish multiple rotors in turn, greatly affects the conversion speed between each rotor, and affects the efficiency of batch polishing of rotor by polishing frock. UTILITY MODEL CONTENTS

[0006] The utility model aims at providing a kind of for high-speed motor rotor polishing frock to solve the problem that polishing frock is not convenient for the stable center clamping positioning of rotor in the above background art, is not convenient for the position adjustment of rotor by rotating, is not convenient for circumferential rotation to polish multiple rotors in turn, affects the conversion speed between each rotor, and affects the efficiency of batch polishing of rotor by polishing frock.

[0007] In order to achieve the above object, the utility model provides the following technical scheme: a kind of polishing tool for high-speed motor rotor, including base and turntable, the outside of base is provided with turntable, the outside of turntable is provided with four groups of gimbals of equal interval, the outside of gimbals is all movably installed with turnover plate, the top of turnover plate is all symmetrically installed with circular support, the top of turntable below gimbals is all installed with servo motor, the output of servo motor is all installed with rotating shaft, the side of rotating shaft away from servo motor is all installed with pinion, the bottom of gimbals is all installed with large gear at central position, large gear is engaged with pinion, the bottom of gimbals outside large gear is all set second annular groove, the top of servo motor outside turntable is all installed with eight groups of first slide post of equal interval, first slide post and second annular groove are all slidingly connected, the side wall of circular support is installed with three groups of second air cylinder of equal interval.

[0008] Preferably, the output end of the second air cylinder is installed with a push rod, and the push rod extends through the circular support to the inside of the circular support.

[0009] Preferably, one end of the push rod inside the circular support is installed with a U-shaped bracket, and the inside of the U-shaped bracket is movably installed with a hub motor wheel.

[0010] Preferably, a stepper motor is installed at the top of the base, a gear transmission assembly is installed at the output end of the stepper motor, and a support shaft is installed at the central position of the bottom of the turntable.

[0011] Preferably, the support shaft is connected with the gear transmission assembly, and a first annular groove is provided at the bottom of the turntable outside the support shaft.

[0012] Preferably, a second slide post is symmetrically installed at the top of the base outside the stepper motor, and the second slide post is slidingly connected with the first annular groove.

[0013] Preferably, a first shaft is symmetrically movably installed on the side wall of the gimbals, a first air cylinder is sleeved on the surface of the first shaft, and a second shaft is movably installed at the output end of the first air cylinder.

[0014] Preferably, a third shaft is movably installed on one side of the turnover plate, the turnover plate is movably connected with the gimbals through the third shaft, and the side of the turnover plate away from the third shaft is movably connected with the first air cylinder through the second shaft.

[0015] Compared with the prior art, the utility model has the beneficial effects that: the polishing tool not only realizes stable center clamping positioning of the polishing tool on the rotor, but also facilitates convenient rotation adjustment of the position of the rotor, facilitates circumferential rotation for sequentially polishing multiple groups of rotors, shortens the conversion speed between each group of rotors, and improves the efficiency of batch polishing of the polishing tool on the rotor.

[0016] (1) When using the grinding fixture, the second cylinder drives the push rod to move outward, and the push rod drives the U-shaped frame and the hub motor wheel to move outward. The rotor to be ground is placed between two sets of circular supports. The second cylinder is opened in the opposite direction, so that the push rod drives the U-shaped frame and the hub motor wheel to clamp the rotor in the center. When the rotor needs to be rotated for grinding, multiple sets of hub motor wheels are rotated. Under the rotation of the hub motor wheels, the hub motor wheels drive the rotor to rotate for grinding. The servo motor drives the rotating shaft to rotate, the rotating shaft drives the small gear to rotate, the small gear drives the large gear to rotate, and the large gear drives the gimbal, the flip plate, the circular support, and the rotor to rotate in a circular manner around the large gear as the axis. This facilitates the convenient rotation position of the grinding fixture to be adapted to the grinding machine for grinding operations. It realizes the stable center clamping and positioning of the rotor by the grinding fixture, facilitates the convenient rotation adjustment of the rotor position, and facilitates the quick rotation position adaptation to the grinding machine for grinding operations.

[0017] (2) After a set of rotors is polished, the stepper motor drives the gear transmission assembly to rotate, the gear transmission assembly drives the support shaft to rotate, the support shaft drives the turntable and multiple sets of gimbals to rotate, and the second sliding column slides to support the first annular groove, so that the polished set of rotors moves to one side, and the rotor to be polished moves to the polishing area for polishing. This facilitates the convenient rotation and polishing operation between multiple sets of rotors, realizes the circumferential rotation of the polishing fixture to polish multiple sets of rotors in sequence, shortens the conversion speed between each set of rotors, and improves the efficiency of the polishing fixture for batch polishing of rotors.

[0018] (3) When angled grinding is required, the first cylinder drives the second shaft to rotate, the second shaft drives the flip plate to rotate around the third shaft, and the flip plate drives the circular bracket and rotor to rotate at different angles, which facilitates grinding at different angles of the rotor, realizes grinding at multiple angles of the grinding fixture, and improves the convenience of multi-angle rotation of the grinding fixture. Attached Figure Description

[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0020] Figure 2 This is a front view structural diagram of the present utility model;

[0021] Figure 3 This is a three-dimensional structural diagram of the turntable of this utility model;

[0022] Figure 4 This is a three-dimensional structural diagram of the gimbal of this utility model;

[0023] Figure 5 This is a front view structural diagram of the flip plate of this utility model;

[0024] Figure 6 This is a three-dimensional structural diagram of the flip plate of this utility model;

[0025] Figure 7 This is a three-dimensional structural diagram of the circular bracket of this utility model;

[0026] Figure 8 This is a front view cross-sectional structural diagram of the circular bracket of this utility model.

[0027] In the diagram: 1. Base; 2. Turntable; 3. Gimbal; 4. Flip plate; 5. Circular bracket; 6. Servo motor; 7. Small gear; 8. Large gear; 9. First sliding column; 10. Rotation axis; 11. First axis; 12. First cylinder; 13. Second axis; 14. Third axis; 15. Second cylinder; 16. Hub motor wheel; 17. Second sliding column; 18. First annular groove; 19. Stepper motor; 20. Gear transmission assembly; 21. Support shaft; 22. Push rod; 23. U-shaped frame; 24. Second annular groove. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0029] Please see Figures 1-8 This utility model provides an embodiment of a grinding fixture for a high-speed motor rotor, comprising a base 1 and a turntable 2. The turntable 2 is disposed on the outside of the base 1, and four sets of gimbals 3 are disposed on the outside of the turntable 2 at equal intervals. A flip plate 4 is movably mounted on the outside of each gimbal 3. A circular bracket 5 is symmetrically mounted on the top of each flip plate 4. A servo motor 6 is mounted on the top of each turntable 2 below the gimbal 3. A rotating shaft 10 is mounted on the output end of each servo motor 6. A small gear 7 is mounted on the side of the rotating shaft 10 away from the servo motor 6. A large gear 8 is mounted at the center of the bottom of each gimbal 3. The large gear 8 meshes with the small gear 7. A second annular groove 24 is provided at the bottom of each gimbal 3 outside the large gear 8. Eight sets of first sliding columns 9 are slidably connected to the top of each turntable 2 outside the servo motor 6. Three sets of second cylinders 15 are slidably mounted on the side wall of the circular bracket 5.

[0030] The output end of the second cylinder 15 is equipped with a push rod 22, and the push rod 22 extends through the circular bracket 5 and into the interior of the circular bracket 5.

[0031] A U-shaped frame 23 is installed at one end of the push rod 22 inside the circular bracket 5, and a hub motor wheel 16 is movably installed inside the U-shaped frame 23;

[0032] When using the grinding fixture, the second cylinder 15 is opened. Supported by the circular bracket 5, the second cylinder 15 drives the push rod 22 to move outward. The push rod 22 drives the U-shaped frame 23 and the hub motor wheel 16 to move outward, placing the rotor to be ground between the two sets of circular brackets 5. The second cylinder 15 is then opened in the opposite direction, causing the push rod 22 to drive the U-shaped frame 23 and the hub motor wheel 16 to clamp the rotor in the center. When the rotor needs to be rotated for grinding, the multiple sets of hub motor wheels 16 are rotated. Under the rotation of the hub motor wheels 16, the hub motor wheels 16 drive the rotor to rotate for grinding. The servo motor 6 is then activated, and the rotor rotates for grinding on the turntable 2. With the servo motor 6 supporting the rotation, the rotating shaft 10 rotates, and the rotating shaft 10 drives the small gear 7 to rotate. Under the meshing of the small gear 7 and the large gear 8, the small gear 7 drives the large gear 8 to rotate. Under the sliding support of the first sliding column 9 and the second annular groove 24, the large gear 8 drives the gimbal 3, the flip plate 4, the circular bracket 5, and the rotor to rotate circumferentially around the large gear 8 as the axis. This facilitates the convenient rotation position of the grinding fixture to adapt to the grinding machine for grinding operations. It achieves stable central clamping and positioning of the rotor by the grinding fixture, facilitates convenient rotation and adjustment of the rotor's position, and facilitates rapid rotation position adaptation to the grinding machine for grinding operations.

[0033] A stepper motor 19 is installed at the top of the base 1, a gear transmission assembly 20 is installed at the output end of the stepper motor 19, and a support shaft 21 is installed at the center of the bottom end of the turntable 2.

[0034] The support shaft 21 is connected to the gear transmission assembly 20, and the bottom end of the outer turntable 2 of the support shaft 21 is provided with a first annular groove 18;

[0035] The top of the outer base 1 of the stepper motor 19 is symmetrically equipped with a second sliding column 17, and the second sliding column 17 is slidably connected to the first annular groove 18;

[0036] After a set of rotors has been polished, the stepper motor 19 is turned on. With the support of the base 1, the stepper motor 19 drives the gear transmission assembly 20 to rotate. The gear transmission assembly 20 drives the support shaft 21 to rotate. The support shaft 21 drives the turntable 2 and multiple sets of gimbals 3 to rotate. The second sliding column 17 provides sliding support to the first annular groove 18, so that the polished set of rotors moves to one side and the rotors to be polished move to the polishing area for polishing. This facilitates convenient rotation and polishing operations between multiple sets of rotors, realizes the circumferential rotation of the polishing fixture to polish multiple sets of rotors in sequence, shortens the conversion speed between each set of rotors, and improves the efficiency of the polishing fixture for batch polishing of rotors.

[0037] The gimbal 3 has a first axis 11 symmetrically and movably mounted on its side wall. The surface of the first axis 11 is fitted with a first cylinder 12. The output end of the first cylinder 12 is movably mounted with a second axis 13.

[0038] A third shaft 14 is movably mounted on one side of the flip plate 4. The flip plate 4 is movably connected to the gimbal 3 through the third shaft 14. The side of the flip plate 4 away from the third shaft 14 is movably connected to the first cylinder 12 through the second shaft 13.

[0039] When angled grinding is required, the first cylinder 12 is opened. Supported by the first shaft 11, the first cylinder 12 drives the second shaft 13 to rotate. The second shaft 13 drives the flipping plate 4 to rotate around the third shaft 14. The flipping plate 4 drives the circular bracket 5 and the rotor to rotate at different angles, which facilitates grinding at different angles of the rotor. This enables grinding at multiple angles of the grinding fixture and improves the convenience of multi-angle rotation of the grinding fixture.

[0040] Working principle: When using the grinding fixture, the second cylinder 15 drives the push rod 22 to move outward. The push rod 22 drives the U-shaped frame 23 and the hub motor wheel 16 to move outward, placing the rotor to be ground between the two sets of circular supports 5. The second cylinder 15 is then opened in the opposite direction, causing the push rod 22 to drive the U-shaped frame 23 and the hub motor wheel 16 to clamp the rotor in the center. When the rotor needs to be rotated for grinding, the multiple sets of hub motor wheels 16 rotate. Under the rotation of the hub motor wheels 16, the hub motor wheels 16 drive the rotor to rotate for grinding. The servo motor 6 drives the rotating shaft 10 to rotate, which in turn drives the small gear 7 to rotate. The small gear 7 drives the large gear 8 to rotate, which in turn drives the gimbal 3, the tilting plate 4, the circular support 5, and the rotor to rotate circumferentially around the large gear 8. The rotating mechanism facilitates convenient rotation of the grinding fixture to adapt to the grinding machine for grinding operations. Stepper motor 19 drives gear transmission assembly 20 to rotate, which in turn drives support shaft 21 to rotate. Support shaft 21 drives turntable 2 and multiple gimbals 3 to rotate. Second sliding column 17 provides sliding support to first annular groove 18, allowing one set of rotors that has been ground to move to one side, and the rotor to be ground to move to the grinding area for grinding. This facilitates convenient rotation and grinding operations between multiple sets of rotors. First cylinder 12 drives second shaft 13 to rotate, which in turn drives flip plate 4 to rotate around third shaft 14. Flip plate 4 drives circular bracket 5 and rotor to rotate at different angles, facilitating grinding at different angles of rotor rotation, thus completing the use of the grinding fixture.

Claims

1. A grinding fixture for a high-speed motor rotor, characterized in that: The system includes a base (1) and a turntable (2). The turntable (2) is provided on the outside of the base (1). Four sets of gimbals (3) are provided on the outside of the turntable (2) at equal intervals. A flip plate (4) is movably installed on the outside of each gimbal (3). A circular bracket (5) is symmetrically installed on the top of each flip plate (4). A servo motor (6) is installed on the top of each turntable (2) below the gimbal (3). A rotating shaft (10) is installed on the output end of each servo motor (6). The rotating shaft (10) is located away from the servo motor (6) on the side. All are equipped with small gears (7), and large gears (8) are installed at the center of the bottom of the gimbal (3). The large gears (8) mesh with the small gears (7). The bottom of the gimbal (3) outside the large gears (8) is provided with a second annular groove (24). The top of the turntable (2) outside the servo motor (6) is equipped with eight sets of first sliding columns (9) at equal intervals. The first sliding columns (9) and the second annular grooves (24) are slidably connected. Three sets of second cylinders (15) at equal intervals are installed on the side wall of the circular bracket (5).

2. The grinding fixture for a high-speed motor rotor according to claim 1, characterized in that: The output end of the second cylinder (15) is equipped with a push rod (22), and the push rod (22) extends through the circular bracket (5) into the interior of the circular bracket (5).

3. A grinding fixture for a high-speed motor rotor according to claim 2, characterized in that: A U-shaped frame (23) is installed at one end of the push rod (22) inside the circular bracket (5), and a hub motor wheel (16) is movably installed inside the U-shaped frame (23).

4. A grinding fixture for a high-speed motor rotor according to claim 1, characterized in that: A stepper motor (19) is installed at the top of the base (1), a gear transmission assembly (20) is installed at the output end of the stepper motor (19), and a support shaft (21) is installed at the center of the bottom end of the turntable (2).

5. A grinding fixture for a high-speed motor rotor according to claim 4, characterized in that: The support shaft (21) is connected to the gear transmission assembly (20), and the bottom end of the outer turntable (2) of the support shaft (21) is provided with a first annular groove (18).

6. A grinding fixture for a high-speed motor rotor according to claim 5, characterized in that: The top of the outer base (1) of the stepper motor (19) is symmetrically equipped with a second sliding column (17), and the second sliding column (17) is slidably connected to the first annular groove (18).

7. A grinding fixture for a high-speed motor rotor according to claim 1, characterized in that: The gimbal (3) has a first shaft (11) symmetrically and movably mounted on its side wall. The surface of the first shaft (11) is fitted with a first cylinder (12). The output end of the first cylinder (12) is movably mounted with a second shaft (13).

8. A grinding fixture for a high-speed motor rotor according to claim 1, characterized in that: A third shaft (14) is movably mounted on one side of the flip plate (4), and the flip plate (4) is movably connected to the gimbal (3) through the third shaft (14). The side of the flip plate (4) away from the third shaft (14) is movably connected to the first cylinder (12) through the second shaft (13).

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