Waste wire collecting equipment for aluminum plate strip foil processing
By designing a waste filament collection mechanism that includes a collection box, a transmission roller, a collection roller, a screw, a moving block, a traction ring, and a pressure sensor, the problem of the collection roller easily becoming entangled in aluminum sheet and foil recycling equipment was solved, enabling long-cycle collection of waste aluminum sheet and foil and improving the operating efficiency and reliability of the equipment.
Patent Information
- Application Number
- CN202422737725.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In existing aluminum sheet and foil recycling equipment, the collecting rollers are easily saturated and require frequent cleaning and replacement, which leads to inconvenience in operation.
A waste filament collection mechanism was designed, comprising a collection box, a drive roller, a collection roller, a screw, a moving block, a traction ring, and a pressure sensor. The screw is driven to rotate by a motor, and the movement of the moving block is controlled by the pressure sensor to achieve uniform winding of waste aluminum sheet foil. Combined with a buffer frame and a traction roller, it provides support and buffering to prevent breakage due to excessive tension.
This enables long-term collection of waste aluminum sheets, strips, and foils, reducing the frequency of cleaning and replacing collection rollers, and improving the operating efficiency and reliability of the equipment.
Smart Images
Figure CN223820634U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum plate, strip and foil processing technology, specifically to a waste wire collection device for aluminum plate, strip and foil processing. Background Technology
[0002] Currently, aluminum sheets, strips, and foils are aluminum processed products obtained through rolling (calendering deformation). They have a wide range of applications and excellent properties. Aluminum sheets, strips, and foils, also known as aluminum flat-rolled products, are made by rolling aluminum materials into thin sheets through a rolling process. The process involves many steps and the thickness is small, making it one of the more difficult types of aluminum products to produce. Aluminum sheets, strips, and foils are soft, have good ductility, a silvery-white luster, and are moisture-proof, airtight, light-shielding, wear-resistant, aroma-preserving, non-toxic, and odorless.
[0003] In the production process of aluminum sheet, strip and foil, customers require aluminum sheet, strip and foil of different sizes, so the aluminum sheet, strip and foil need to be cut to the top length, and the remaining aluminum sheet, strip and foil on the side needs to be recycled.
[0004] Conventional recycling equipment involves installing collection rollers to wrap and collect waste aluminum sheets, strips, and foils. However, with this method, the collection rollers quickly become full, requiring operators to constantly clean and replace them. Therefore, a new technical solution needs to be designed to address this issue, enabling the collection of waste aluminum sheets, strips, and foils over a longer period and reducing the frequency of cleaning and replacement of the collection rollers. Utility Model Content
[0005] The purpose of this invention is to provide a waste wire collection device for aluminum plate, strip and foil processing, which solves the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a waste wire collection device for aluminum sheet, strip and foil processing, comprising a collection box, a transmission roller rotatably mounted on one side of the collection box, finished aluminum sheet, strip and foil and waste aluminum sheet, strip and foil being driven and mounted on the transmission roller, and a waste wire collection mechanism being installed inside the collection box;
[0007] The waste filament collection mechanism includes a collection roller rotatably mounted on one side inside the collection box, a screw rotatably mounted on the other side inside the collection box, a moving block threaded onto the screw, a traction ring fixedly mounted on the side wall of the moving block, and pressure sensors fixedly mounted on both ends of the inner wall of the collection box.
[0008] As an optional solution to the technical solution of this application, the two sets of pressure sensors correspond to the two ends of the moving block respectively, and the collecting roller and the traction ring correspond to the waste aluminum plate and foil.
[0009] As an optional solution to the technical solution of this application, a buffer frame is fixedly installed in the middle of the side wall of the collection box, and traction rollers are rotatably installed on both sides inside the buffer frame. The two sets of traction rollers are movably connected to the waste aluminum sheet and foil, which can pull the waste aluminum sheet and foil.
[0010] As an optional solution to the technical solution of this application, a motor is fixedly installed on one end of the side wall of the collection box. The motor drive output end is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed on one end of the screw, which can drive the screw to rotate.
[0011] As an optional solution to the technical solution of this application, one end of the collecting roller is fixedly installed with a transmission tooth through the side wall of the collecting box, and a toothed belt is installed on the outside of the transmission tooth. The other end of the toothed belt is connected to the central shaft of the transmission roller, so that the collecting roller and the transmission roller can rotate synchronously.
[0012] As an optional solution to the technical solution of this application, a slide is fixedly installed on one side of the inner wall of the collection box, and a slider is slidably installed inside the slide. The outer side of the slider is fixedly installed with the side wall of the moving block, which can limit the movement of the moving block.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. The technical solution of this application uses a drive motor to drive the screw to rotate. The moving block, which is threaded onto the screw, moves left and right along the slide. When the moving block moves to one end of the screw, it squeezes the pressure sensor on the inner wall of the collection box. The pressure sensor under pressure sends a signal to the control processor, which controls the motor to drive the screw to rotate in the opposite direction. This ensures that the moving block can drive the traction ring to move horizontally back and forth, so that the waste aluminum sheet and foil are evenly wrapped around the surface of the long collection roller. This avoids the need for the operator to repeatedly clean and replace the collection roller that is full of waste aluminum sheet and foil.
[0015] 2. The technical solution of this application has a buffer frame fixedly installed in the middle of the side wall of the collection box, and traction rollers are rotatably installed on both sides inside the buffer frame. When the waste aluminum sheet foil is pulled into the traction ring and wrapped around the outside of the collection roller, the traction rollers rotatably installed on both sides of the buffer frame can support and buffer the waste aluminum sheet foil, so as to avoid the waste aluminum sheet foil breaking due to excessive tension when the traction ring moves the waste aluminum sheet foil from left to right. Attached Figure Description
[0016] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0017] Figure 1 This is a schematic diagram of the overall structure of a waste wire collection device for aluminum plate, strip and foil processing according to the present invention;
[0018] Figure 2 This is a schematic diagram of the internal structure of the collection box of a waste wire collection device for aluminum plate, strip and foil processing according to this utility model.
[0019] In the diagram: 1. Collection box; 11. Buffer frame; 12. Traction roller; 13. Motor; 2. Collection roller; 21. Screw; 22. Moving block; 23. Traction ring; 24. Pressure sensor; 3. Transmission gear; 31. Toothed belt; 32. Slide rail; 33. Slider. Detailed Implementation
[0020] Please see Figure 1-2 This utility model provides a technical solution: a waste wire collection device for aluminum sheet and foil processing, including a collection box 1, a transmission roller is rotatably installed on one side of the collection box 1, finished aluminum sheet and foil and waste aluminum sheet and foil are driven on the transmission roller, and a waste wire collection mechanism is installed inside the collection box 1.
[0021] The waste filament collection mechanism includes a collection roller 2 rotatably mounted on one side inside the collection box 1, a screw 21 rotatably mounted on the other side inside the collection box 1, a moving block 22 threaded onto the screw 21, a traction ring 23 fixedly mounted on the side wall of the moving block 22, and pressure sensors 24 fixedly mounted on both ends of the inner wall of the collection box 1. The two sets of pressure sensors 24 correspond to the two ends of the moving block 22 respectively, and the collection roller and the traction ring 23 correspond to the waste aluminum sheet and foil.
[0022] In this technical solution, the drive motor 13 drives the screw 21 to rotate, and the moving block 22, which is threaded onto the screw 21, moves left and right along the slide rail 32. When the moving block 22 moves to one end of the screw 21, it will squeeze the pressure sensor 24 on the inner wall of the collection box 1. The pressure sensor 24, which is under pressure, will send a signal to the control processor, which will control the motor 13 to drive the screw 21 to rotate in the opposite direction. This ensures that the moving block 22 can drive the traction ring 23 to move back and forth horizontally, so that the waste aluminum sheet and foil are evenly wrapped on the surface of the long collection roller 2. This avoids the need for the operator to repeatedly clean and replace the collection roller 2 which is full of waste aluminum sheet and foil.
[0023] In some technical solutions, a buffer frame 11 is fixedly installed in the middle of the side wall of the collection box 1. Traction rollers 12 are rotatably installed on both sides inside the buffer frame 11. The two sets of traction rollers 12 are movably connected to the waste aluminum plate and foil, which can pull the waste aluminum plate and foil.
[0024] In this technical solution, when the scrap aluminum sheet and foil are pulled into the traction ring 23 and wrapped around the outside of the collecting roller 2, the traction rollers 12, which are rotated and installed on both sides of the buffer frame 11, can support and buffer the scrap aluminum sheet and foil, so as to avoid the scrap aluminum sheet and foil breaking due to excessive tension when the traction ring 23 moves the scrap aluminum sheet and foil from left to right.
[0025] In some technical solutions, a slide rail 32 is fixedly installed on one side of the inner wall of the collection box 1, and a slider 33 is slidably installed inside the slide rail 32. The outer side of the slider 33 is fixedly installed on the side wall of the moving block 22, which can limit the movement of the moving block 22.
[0026] In this technical solution, when the screw 21 drives the moving block 22 to move left and right, the slider 33 in the slide rail 32 can limit the moving block 22 to ensure that the moving block 22 moves horizontally.
[0027] In some technical solutions, one end of the collecting roller 2 is fixedly installed with a transmission tooth 3 through the side wall of the collecting box 1, and a toothed belt 31 is installed on the outside of the transmission tooth 3. The other end of the toothed belt 31 is connected to the central shaft of the transmission roller, so that the collecting roller 2 and the transmission roller can rotate synchronously.
[0028] In this technical solution, the collection roller 2 is connected to the central shaft of the collection box 1 by a transmission tooth 3 fixedly installed through the central shaft of the collection roller 2. A toothed belt 31 is installed on the outer side of the transmission tooth 3, and the other end of the toothed belt 31 is connected to the central shaft of the transmission roller, so that the collection roller 2 and the transmission shaft can rotate synchronously.
[0029] In some technical solutions, a motor 13 is fixedly installed on one end of the side wall of the collection box 1. The drive output end of the motor 13 is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed on one end of the screw 21, which can drive the screw 21 to rotate.
[0030] In this technical solution, the drive motor 13 drives the screw 21 to rotate, and the moving block 22, which is threadedly installed with the screw 21, moves left and right along the slide rail 32.
[0031] When using a waste filament collection device for aluminum plate, strip and foil processing, it should be noted that this utility model is a waste filament collection device for aluminum plate, strip and foil processing. All components are general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods.
[0032] In operation, the cut aluminum sheet and foil are first driven by the rotating transmission roller, while the waste aluminum sheet and foil pass through the traction ring 23 and are wrapped around the outside of the collection roller 2. Together with the toothed belt 31 installed in the transmission gear 3, the collection roller 2 rotates synchronously with the transmission shaft to collect the waste aluminum sheet and foil. Simultaneously, the drive motor 13 drives the screw 21 to rotate, and the moving block 22, threaded onto the screw 21, moves left and right along the slide rail 32. When the moving block 22 reaches one end of the screw 21, it presses against the pressure sensor 24 on the inner wall of the collection box 1. The pressure sensor 24, under pressure, sends a signal to the control processor, which controls the motor 13 to reverse the rotation of the screw 21. The moving block 22 can drive the traction ring 23 to move horizontally back and forth, so that the waste aluminum sheet and foil are evenly wrapped around the surface of the long collection roller 2. This avoids the need for the operator to repeatedly clean and replace the collection roller 2 which is full of waste aluminum sheet and foil. At the same time, a buffer frame 11 is fixedly installed in the middle of the side wall of the collection box 1, and traction rollers 12 are rotatably installed on both sides inside the buffer frame 11. When the waste aluminum sheet and foil are pulled into the traction ring 23 and wrapped around the outside of the collection roller 2, the traction rollers 12 rotatably installed on both sides of the buffer frame 11 can support and buffer the waste aluminum sheet and foil, so as to prevent the traction ring 23 from pulling the waste aluminum sheet and foil from breaking due to excessive tension when it moves the waste aluminum sheet and foil from left to right.
Claims
1. A waste wire collection device for aluminum sheet, strip, and foil processing, comprising a collection box (1), characterized in that: A transmission roller is rotatably installed on one side of the collection box (1), and finished aluminum sheet foil and waste aluminum sheet foil are driven on the transmission roller. A waste wire collection mechanism is installed inside the collection box (1). The waste filament collection mechanism includes a collection roller (2) rotatably mounted on one side inside the collection box (1), a screw (21) rotatably mounted on the other side inside the collection box (1), a moving block (22) threaded onto the screw (21), a traction ring (23) fixedly mounted on the side wall of the moving block (22), and a pressure sensor (24) fixedly mounted on both ends of the inner wall of the collection box (1).
2. The waste wire collection device for aluminum plate, strip, and foil processing according to claim 1, characterized in that: The two sets of pressure sensors (24) correspond to each other at both ends of the moving block (22), and the collecting roller (2) and the traction ring (23) correspond to each other with the scrap aluminum sheet foil.
3. The waste wire collection device for aluminum plate, strip, and foil processing according to claim 1, characterized in that: A buffer frame (11) is fixedly installed in the middle of the side wall of the collection box (1). Traction rollers (12) are rotatably installed on both sides inside the buffer frame (11). The two sets of traction rollers (12) are movably connected to the waste aluminum plate foil.
4. The waste wire collection device for aluminum plate, strip, and foil processing according to claim 1, characterized in that: A motor (13) is fixedly installed on one end of the side wall of the collection box (1). The output end of the motor (13) is connected to the transmission shaft, and the other end of the transmission shaft is fixedly installed on one end of the screw (21).
5. The waste wire collection device for aluminum plate, strip, and foil processing according to claim 1, characterized in that: One end of the collecting roller (2) is fixedly installed with a transmission tooth (3) through the side wall of the collecting box (1). A toothed belt (31) is installed on the outside of the transmission tooth (3). The other end of the toothed belt (31) is connected to the central shaft of the transmission roller.
6. The waste wire collection device for aluminum plate, strip, and foil processing according to claim 1, characterized in that: A slide rail (32) is fixedly installed on one side of the inner wall of the collection box (1), and a slider (33) is slidably installed inside the slide rail (32). The outer side of the slider (33) is fixedly installed on the side wall of the moving block (22).