Prefabricated part installation perpendicularity adjusting auxiliary device
The straightening and leveling mechanism of the prefabricated component installation verticality adjustment auxiliary device uses a motor-driven straightening plate and clamps to achieve rapid vertical positioning and leveling, which solves the problem of complex and time-consuming installation of prefabricated components in the existing technology and improves installation efficiency and accuracy.
Patent Information
- Application Number
- CN202423232152.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing precast component installation devices cannot quickly achieve a vertical angle during the straightening process, resulting in complex and time-consuming installation, which affects work efficiency and accuracy.
An auxiliary device for adjusting the verticality of prefabricated components was designed, which includes a straightening and positioning mechanism and a leveling mechanism. The device uses a motor to drive the straightening plate and clamps to achieve rapid vertical positioning and leveling, and combines a level to make precise adjustments.
It enables rapid vertical positioning and leveling of prefabricated components, simplifies the installation process, and reduces the workload and time consumption for staff.
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Figure CN223824631U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of prefabricated component installation technology, specifically to an auxiliary device for adjusting the verticality of prefabricated component installation. Background Technology
[0002] With the rise of industrialized construction, prefabricated buildings, characterized by integrated architectural design, factory-produced components, and information-based construction processes, are gradually occupying an important position in building construction. As a major component of prefabricated buildings, the installation accuracy of prefabricated components directly affects the quality and safety of the entire building. Therefore, to overcome the limitations of traditional adjustment methods and improve the installation accuracy and efficiency of prefabricated components, the development of an auxiliary device for adjusting the verticality of prefabricated component installation has become particularly important.
[0003] In existing technologies, when installing precast components, the device is first moved to a designated position, and then the precast component is passed through the corresponding mounting hole inside the device until it is inserted into the ground. The two side clamps then move inwards relative to each other to fix the component. However, in actual use, when the device has fixed the precast component, and during installation measurements, if the precast component cannot achieve the required vertical angle, it is necessary to release the device and then straighten it using tools or manually. This straightening process requires a significant amount of adjustment time, complicating the entire installation and adjustment process and preventing the simultaneous straightening of the precast component. This increases the workload for workers and makes it difficult to accurately and quickly adjust the position and angle of the precast component. Therefore, an improved auxiliary device for adjusting the verticality of precast component installation is needed. Utility Model Content
[0004] The purpose of this utility model is to provide an auxiliary device for adjusting the verticality of prefabricated component installation, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a prefabricated component installation verticality adjustment auxiliary device, including a fixed base, a level fixedly connected to the top of the fixed base, a fixed frame fixedly connected to the top of the fixed base, a straightening and positioning mechanism inside the fixed base, and a leveling mechanism inside the fixed base;
[0006] The straightening and positioning mechanism includes a straightening component and a positioning component, wherein the positioning component is disposed inside the fixed base;
[0007] The straightening assembly includes a motor, which is fixedly connected inside a mounting base. A rotating rod is fixedly connected to the output end of the motor. A connecting rod is rotatably connected to the end of the rotating rod away from the output end of the motor. A synchronizing rod is rotatably connected to the top of the connecting rod. A push rod is rotatably connected to the end of the synchronizing rod away from the connecting rod. A slide rod is rotatably connected to the end of the push rod away from the synchronizing rod. A straightening plate is fixedly connected to the right side of the slide rod. A push rod is rotatably connected to the bottom of the connecting rod. A slide is rotatably connected to the end of the push rod away from the connecting rod. A straightening plate is fixedly connected to the left side of the slide, which facilitates quick adjustment of the verticality of the precast component after it has been fixed.
[0008] Preferably, the synchronizing rod is rotatably connected to the top of the fixed base, and the fixed frame has a groove at the corresponding position of the slide rod, and the slide rod is slidably connected in the groove, which facilitates the synchronous rotation of the synchronizing rod.
[0009] Preferably, the fixed frame has a groove at the corresponding position of the slide, and the slide is slidably connected in the groove, which facilitates limiting the movement position of the slide.
[0010] Preferably, the positioning component includes a second motor, which is fixedly connected inside the fixed base. A bidirectional screw is fixedly connected to the output end of the second motor. A threaded plate is threadedly connected to the outside of the bidirectional screw. A rotating plate is rotatably connected to the outside of the threaded plate. A clamping pad is fixedly connected to the outside of the rotating plate. A sliding column is fixedly connected inside the fixed base to facilitate quick fixing and positioning of the prefabricated component.
[0011] Preferably, the bidirectional screw is rotatably connected inside the fixed base, and the threaded plate is slidably connected outside the slide column, which facilitates the synchronous movement of the threaded plates on both sides relative to each other.
[0012] Preferably, the leveling mechanism includes a screw rod, which is rotatably connected inside the fixed base. A rotating handle is fixedly connected to the top of the screw rod, and a threaded sleeve is threadedly connected to the outside of the screw rod. Limiting strips are fixedly connected to the left and right sides of the threaded sleeve, and a support block is fixedly connected to the bottom of the threaded sleeve, so as to facilitate the adjustment of the appropriate vertical and horizontal height according to the site requirements.
[0013] Preferably, the fixed base has a groove at the position corresponding to the limiting strip, and the limiting strip is slidably connected in the groove to facilitate synchronously pushing the support block to move.
[0014] Compared with the prior art, the present invention provides an auxiliary device for adjusting the verticality of prefabricated component installation, which has the following beneficial effects:
[0015] 1. The precast component is equipped with a verticality adjustment auxiliary device. Through the set straightening and positioning mechanism, motor two is started, which can quickly fix the precast component. At the same time, when it is observed by other measuring equipment that the precast component is not in a vertical state, motor one is started until the precast component is completely attached to straightening plate one or straightening plate two, so that the precast component is quickly put into a vertical state without removing the fixation of the precast component. This allows the vertical angle of the precast component to be adjusted simultaneously during the positioning and fixing process, thereby further simplifying the entire installation and adjustment process of the precast component, further reducing the tediousness of the work of the staff, and reducing the time required for the installation and adjustment of the precast component.
[0016] 2. The precast component is equipped with a verticality adjustment auxiliary device. Through the leveling mechanism, rotating the handle causes the threaded sleeve to move along the guide of the limit strip, which in turn drives the support block to move up or down. This allows the workers to quickly adjust the support blocks around the fixed seat and then observe the level to adjust it to the appropriate leveling height. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the appearance and structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the external structure of the straightening and positioning mechanism of this utility model;
[0020] Figure 3 This is a schematic diagram of the unfolded structure of the straightening component of this utility model;
[0021] Figure 4 This is a schematic diagram of the unfolded structure of the positioning component of this utility model;
[0022] Figure 5 This is a schematic diagram of the external structure of the leveling mechanism of this utility model.
[0023] In the diagram: 1. Fixed base; 2. Level; 3. Fixed frame; 4. Straightening and positioning mechanism; 5. Leveling mechanism; 41. Straightening assembly; 42. Positioning assembly; 411. Motor 1; 412. Rotating rod; 413. Connecting rod; 414. Synchronizing rod; 415. Push rod 1; 416. Push rod 2; 417. Slide rod; 418. Straightening plate 1; 419. Slide frame; 4110. Straightening plate 2; 421. Motor 2; 422. Bidirectional screw; 423. Threaded plate; 424. Rotating plate; 425. Clamping pad; 426. Sliding column; 51. Screw 1; 52. Rotating handle; 53. Threaded sleeve; 54. Limiting strip; 55. Support block. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] Example 1:
[0027] Please see Figures 1-5 This utility model provides a technical solution: a prefabricated component installation verticality adjustment auxiliary device, including a fixed base 1, a level 2 fixedly connected to the top of the fixed base 1, a fixed frame 3 fixedly connected to the top of the fixed base 1, a straightening and positioning mechanism 4 and a leveling mechanism 5 inside the fixed base 1.
[0028] The straightening and positioning mechanism 4 includes a straightening component 41 and a positioning component 42, with the positioning component 42 disposed inside the fixed base 1;
[0029] The straightening assembly 41 includes a motor 411, which is fixedly connected inside the fixed base 1. A rotating rod 412 is fixedly connected to the output end of the motor 411. A connecting rod 413 is rotatably connected to the end of the rotating rod 412 away from the output end of the motor 411. A synchronizing rod 414 is rotatably connected to the top of the connecting rod 413. A push rod 416 is rotatably connected to the end of the synchronizing rod 414 away from the connecting rod 413. A sliding rod 417 is rotatably connected to the end of the push rod 416 away from the synchronizing rod 414. A straightening plate 418 is fixedly connected to the right side of the sliding rod 417. A push rod 415 is rotatably connected to the bottom of the connecting rod 413. A slide 419 is rotatably connected to the end of the push rod 415 away from the connecting rod 413. A straightening plate 4110 is fixedly connected to the left side of the slide 419, which facilitates quick adjustment of the vertical state of the precast component after it is fixed.
[0030] Furthermore, the synchronizing rod 414 is rotatably connected to the top of the fixed base 1, and the fixed frame 3 and the corresponding position of the slide rod 417 are provided with grooves, and the slide rod 417 is slidably connected in the grooves, so as to synchronously drive the synchronizing rod 414 to rotate.
[0031] Furthermore, a groove is provided at the corresponding position of the fixed frame 3 and the slide 419, and the slide 419 is slidably connected in the groove, which facilitates restricting the movement position of the slide 419.
[0032] Furthermore, the positioning component 42 includes a second motor 421, which is fixedly connected inside the fixed base 1. A bidirectional screw 422 is fixedly connected to the output end of the second motor 421. A threaded plate 423 is threadedly connected to the outside of the bidirectional screw 422. A rotating plate 424 is rotatably connected to the outside of the threaded plate 423. A clamping pad 425 is fixedly connected to the outside of the rotating plate 424. A sliding column 426 is fixedly connected inside the fixed base 1 to facilitate quick fixing and positioning of the prefabricated component.
[0033] Furthermore, the bidirectional screw 422 is rotatably connected inside the fixed base 1, and the threaded plate 423 is slidably connected to the outside of the slide column 426, which facilitates the synchronous movement of the threaded plates 423 on both sides relative to each other.
[0034] Example 2:
[0035] Please see Figure 5 Furthermore, in conjunction with Embodiment 1, it is further found that the leveling mechanism 5 includes a screw 51, which is rotatably connected inside the fixed base 1. A rotating handle 52 is fixedly connected to the top of the screw 51. A threaded sleeve 53 is threadedly connected to the outside of the screw 51. Limiting strips 54 are fixedly connected to the left and right sides of the threaded sleeve 53. A support block 55 is fixedly connected to the bottom of the threaded sleeve 53, which facilitates the adjustment of the appropriate vertical and horizontal height according to the site requirements.
[0036] Furthermore, a groove is provided at the corresponding position of the fixed base 1 and the limiting strip 54, and the limiting strip 54 is slidably connected in the groove to facilitate the synchronous movement of the support block 55.
[0037] In actual operation, when the device is used, firstly, after moving the device to the designated position, the rotating handle 52 is rotated through the leveling mechanism 5. The rotating handle 52 drives the screw 51 to rotate, and the screw 51 drives the threaded sleeve 53 to move along the guide bar 54. This moves the support block 55 upward or downward, allowing the operator to quickly adjust the support blocks 55 around the fixed base 1. Then, the level 2 is observed to adjust it to the appropriate leveling height. The precast component is then inserted into the ground through the corresponding mounting hole of the device. The straightening and positioning mechanism 4 is then activated, and the motor 421 is started. The motor 421 drives the bidirectional screw 422 to rotate, and the bidirectional screw 422 drives the threaded plates 423 on both sides to move relative to each other. This moves the rotating plate 424 relative to each other, and the rotating plate 424 moves the clamping pads 425 relative to each other, causing the clamping pads 425 to gradually approach the precast component. This allows for the rapid completion of the precast component adjustment. When the precast component is not in a vertical position as observed by other measuring equipment, motor 411 is started, which drives the rotating rod 412 to rotate. During the rotation of the rotating rod 412, the connecting rod 413 is moved synchronously, causing the connecting rod 413 to drive the synchronizing rod 414 to rotate around the connection point of the fixed seat 1. In turn, the synchronizing rod 414 drives the push rod 415 and the push rod 416 to move, causing the push rod 415 and the push rod 416 to move separately. Do not move the slide rod 417 and the slide frame 419, so that the slide rod 417 and the slide frame 419 respectively drive the straightening plate 418 and the straightening plate 4110, so that the straightening plate 418 and the straightening plate 4110 on both sides move relative to each other, and then directly approach the precast component, so that it pushes the precast component to rotate around the connection point of the rotating plate 424 and the threaded plate 423 as the axis, until the precast component is completely in contact with the straightening plate 418 or the straightening plate 4110, so as to quickly adjust the precast component to a vertical state.
[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A precast component installation verticality adjustment auxiliary device, comprising a fixed base (1), characterized in that: A level (2) is fixedly connected to the top of the fixed seat (1), a fixed frame (3) is fixedly connected to the top of the fixed seat (1), a straightening and positioning mechanism (4) is provided inside the fixed seat (1), and a leveling mechanism (5) is provided inside the fixed seat (1). The straightening and positioning mechanism (4) includes a straightening component (41) and a positioning component (42), wherein the positioning component (42) is disposed inside the fixed base (1); The straightening assembly (41) includes a motor (411), which is fixedly connected inside the fixed base (1). A rotating rod (412) is fixedly connected to the output end of the motor (411). A connecting rod (413) is rotatably connected to the end of the rotating rod (412) away from the output end of the motor (411). A synchronizing rod (414) is rotatably connected to the top of the connecting rod (413). The end of the synchronizing rod (414) away from the connecting rod (413) is rotatably connected to... A push rod two (416) is connected, and a slide rod (417) is rotatably connected to the end of the push rod two (416) away from the synchronizing rod (414). A straightening plate one (418) is fixedly connected to the right side of the slide rod (417). A push rod one (415) is rotatably connected to the bottom of the connecting rod (413). A slide frame (419) is rotatably connected to the end of the push rod one (415) away from the connecting rod (413). A straightening plate two (4110) is fixedly connected to the left side of the slide frame (419).
2. The prefabricated component installation verticality adjustment auxiliary device according to claim 1, characterized in that: The synchronizing rod (414) is rotatably connected to the top of the fixed base (1), and the fixed frame (3) and the slide rod (417) are provided with grooves at corresponding positions, and the slide rod (417) is slidably connected in the groove.
3. The precast component installation verticality adjustment auxiliary device according to claim 1, characterized in that: The fixed frame (3) has a groove at the corresponding position of the slide (419), and the slide (419) is slidably connected in the groove.
4. The precast component installation verticality adjustment auxiliary device according to claim 1, characterized in that: The positioning component (42) includes a second motor (421), which is fixedly connected inside the fixed base (1). The output end of the second motor (421) is fixedly connected to a bidirectional screw (422). The bidirectional screw (422) is externally threaded to a threaded plate (423). The threaded plate (423) is externally rotatably connected to a rotating plate (424). The rotating plate (424) is externally fixedly connected to a clamping pad (425). The fixed base (1) is internally fixedly connected to a sliding column (426).
5. The precast component installation verticality adjustment auxiliary device according to claim 4, characterized in that: The bidirectional screw (422) is rotatably connected inside the fixed base (1), and the threaded plate (423) is slidably connected outside the slide column (426).
6. The precast component installation verticality adjustment auxiliary device according to claim 1, characterized in that: The leveling mechanism (5) includes a screw (51), which is rotatably connected inside the fixed base (1). A rotating handle (52) is fixedly connected to the top of the screw (51). A threaded sleeve (53) is threadedly connected to the outside of the screw (51). Limiting strips (54) are fixedly connected to the left and right sides of the threaded sleeve (53). A support block (55) is fixedly connected to the bottom of the threaded sleeve (53).
7. The precast component installation verticality adjustment auxiliary device according to claim 6, characterized in that: The fixed base (1) has a groove at the corresponding position of the limiting strip (54), and the limiting strip (54) is slidably connected in the groove.