Workpiece machining dust falling device

By combining negative pressure pumps and water pumps, along with dust collection and spraying for dust suppression, the problem of incomplete dust removal during workpiece processing has been solved, achieving more efficient dust removal and water resource recycling.

CN223901502UActive Publication Date: 2026-02-13WUXI OLEPU MACHINERY TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520497379.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2026-02-13
Estimated Expiration
2035-03-20

AI Technical Summary

Technical Problem

In the current workpiece processing process, insufficient sealing of the dust collection mechanism or improper operation can easily lead to dust generation, reduce the dust reduction effect, and may cause secondary pollution.

Method used

By combining a negative pressure pump and a water pump, dust and debris are sucked in through a dust hood and dust collection pipes, and atomized water is sprayed out from a misting nozzle to come into contact with the dust, causing the dust to be moistened and settled. Combining dust collection and spraying to suppress dust, more efficient dust cleaning is achieved.

Benefits of technology

It improved dust suppression, prevented dust pollution, achieved effective dust cleaning and collection, and enabled the recycling of water resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223901502U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of workpiece machining dust falling, and particularly relates to a workpiece machining dust falling device which comprises a supporting table, a containing plate is installed on the supporting table, a sliding groove is formed in the containing plate, two sliding blocks are arranged in the sliding groove, the top ends of the two sliding blocks are fixedly connected with clamping plates, the top sides of the two clamping plates are fixedly connected with dust suction hoods, and the dust suction hoods are fixedly connected with the supporting table. A dust collection box is fixedly connected to the bottom side of the supporting table, dust collection pipelines are connected between the two side walls of the dust collection box and the corresponding dust collection hoods respectively, the bottom side of the dust collection box is connected with a water collection pool, a negative pressure pump is installed on the side wall of the dust collection box, and an input hole of the negative pressure pump is connected with an exhaust pipe; an output hole of the negative pressure pump is connected with an exhaust pipe, and an arc-shaped filter screen is arranged on the inner wall of one side of the dust collection box. When the dust suppression device is used for carrying out dust suppression treatment on a workpiece, a more efficient and more comprehensive dust suppression effect can be realized by combining a dust collection mode and a spraying dust suppression mode.
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Description

TECHNICAL FIELD

[0001] The utility model relates to work piece processing dust falling technology field, specifically a work piece processing dust falling device. BACKGROUND

[0002] Workpiece refers to the part in the machining process, which needs to go through various process operations in the machining process. A large amount of dust will be generated in the workpiece machining process, which not only pollutes the environment, but also harms the health of workers. Therefore, dust falling treatment is needed to effectively reduce the dust content in the air, create a healthier and cleaner working environment for workers, and reduce the risk of occupational diseases.

[0003] A patent with publication number CN218309906U discloses a casting part polishing dust falling device, which includes a bottom plate, two side top parts of the bottom plate are fixedly connected with stand columns, the top part of the stand column is fixedly connected with a support frame, the middle bottom part of the support frame is fixedly connected with a guide rod, the bottom part of the guide rod is fixedly connected with a polisher. When in use, the protective mechanism is set. When the product needs to be polished, the dust cover is lowered by the winch, and the polisher is placed inside the dust cover to reduce dust spatter during polishing and improve protection for workers. The dust falling mechanism is set to facilitate the collection and treatment of dust generated during polishing, reduce environmental pollution, and meet the use requirements.

[0004] The above-mentioned casting part polishing dust falling device only uses the dust collection mechanism to reduce dust when processing workpieces. If the sealing of the dust collection mechanism is insufficient or the operation is improper, it may cause dust raising, which not only reduces the dust falling effect, but also may cause secondary pollution to the working environment. Therefore, a workpiece processing dust falling device is proposed to solve the above-mentioned problems. Utility model content

[0005] In order to make up for the shortcomings of the prior art and solve the problems raised in the background art, the utility model provides a workpiece processing dust falling device.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A dust suppression device for workpiece processing, comprising a support platform, a placement plate mounted on the support platform, a groove formed on the placement plate, two sliders disposed within the groove, clamping plates fixedly connected to the top of each slider, and dust suction hoods fixedly connected to the top sides of each clamping plate. A dust collection box is fixedly connected to the bottom side of the support platform, dust suction pipes are connected between the side walls of the dust collection box and the corresponding dust suction hoods, a water collection pool is connected to the bottom side of the dust collection box, and a negative pressure pump is installed on the side wall of the dust collection box. The negative pressure pump has an input port connected to an air extraction pipe and an output port connected to an exhaust pipe. An arc-shaped filter screen is installed on one inner wall of the dust collection box, surrounding the port of the air extraction pipe. A filter plate is installed inside the bottom port of the dust collection box. Two hollow tubes are installed inside the dust collection box, each equipped with an atomizing nozzle. The two hollow tubes are connected by a U-shaped tube. A water pump is installed on the outer wall of the water collection tank. The water pump's input port is connected to a water extraction pipe, which is located inside the water collection tank. The water pump's output port... A conveying pipe is connected, with one end of the conveying pipe connected to a U-shaped pipe. During workpiece grinding, a large amount of dust is generated. To improve dust suppression, a negative pressure pump is activated during dust suppression treatment. This draws gas from the dust collection box through the extraction pipe and discharges it through the exhaust pipe, creating a negative pressure state inside the dust collection box. This allows the dust and debris generated during grinding to be sucked into the dust collection box through the combined action of the suction hood and suction pipe, effectively cleaning and collecting the dust and debris generated during grinding, thus achieving the purpose of dust suppression. Simultaneously, a negative pressure pump is activated. The water pump draws water from the collection tank into the U-shaped pipe via a delivery pipe, then into the hollow pipe, and finally sprays it out through atomizing nozzles. The atomized water comes into contact with the dust in the dust collection box, wetting the dust and causing it to settle onto the filter screen, preventing dust from being stirred up and further improving the dust suppression effect. Particulate impurities in the wastewater are intercepted and accumulated on the filter screen, while the impurity-free water flows through the filter holes into the collection tank, providing a water source for subsequent spray dust suppression operations and realizing the recycling of water resources. By combining dust collection and spray dust suppression, a more efficient and comprehensive dust suppression effect can be achieved.

[0007] Preferably, a discharge port is provided on one side wall of the dust collection box, and a limiting slide rail is fixedly connected to both sides of the discharge port. The two limiting slide rails are fitted with a sealing cover plate. When using the device, the discharge port can be opened or closed as needed through the cooperation of the limiting slide rails and the sealing cover plate, so as to facilitate the removal of impurities collected in the dust collection box.

[0008] Preferably, the support platform has two through slots, and the dust suction pipe passes through the through slots. When using the device, the through slots provide a path for the dust suction pipe to pass through.

[0009] Preferably, the top side of the support table is fixedly connected with a fixing frame, a pneumatic cylinder is installed on the fixing frame, the acting end of the pneumatic cylinder is equipped with a pneumatic rod, the bottom end of the pneumatic rod is fixedly connected with a fixing frame, a motor is arranged in the fixing frame, and a polishing disc is installed at the output end of the motor.

[0010] Preferably, a bidirectional screw rod is rotatably installed in the sliding groove and penetrates through the sliding blocks, a motor is installed on the outer side wall of the placing plate, and the output end of the motor is connected with one end of the bidirectional screw rod.

[0011] The utility model discloses the beneficial effect lies in:

[0012] The utility model discloses a large amount of dust can be produced in the workpiece polishing process, in order to improve the effect of dust fall, when carrying out dust fall treatment to the workpiece, starting negative pressure pump, the gas in dust collecting box is extracted through the suction pipe, and is discharged through the exhaust pipe, the inside of dust collecting box belongs to the negative pressure state, thereby the dust and debris produced in the polishing process can be sucked into the dust collecting box through the cooperation of dust cover and dust suction pipeline, thereby the dust and debris produced in the polishing process can be effectively cleaned and collected, the purpose of dust fall is realized, and the water pump is started, the water in the water collecting pool flows into the U-shaped pipe through the conveying pipeline, then flows into the hollow pipe, and finally is sprayed through the atomizing nozzle, the atomized water contacts the dust in the dust collecting box, the dust is wetted and settled on the filter screen, the phenomenon of dust raising is avoided, the dust fall effect is further improved, the particulate impurities in sewage are intercepted and accumulated on the filter screen, the water without impurities flows into the water collecting pool through the filter hole, water source is provided for subsequent spray dust fall operation, the recycling of water resources is realized, and the dust fall effect is higher and more comprehensive through the combination of dust suction and spray dust fall. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and those skilled in the art can obtain other drawings according to these drawings without paying the creative labor.

[0014] Figure 1 Figure 1 is a first perspective view of the overall device;

[0015] Figure 2 Figure 2 is a second perspective view of the overall device;

[0016] Figure 3 Figure 3 is a perspective view of the clamping mechanism;

[0017] Figure 4 Figure 4 is a sectional perspective view of the dust collection tank and water collection tank;

[0018] Figure 5 Figure 5 is a perspective view of the bottom side assembly of the support table.

[0019] In the figure: 1, support table; 2, placement plate; 3, sliding groove; 4, clamping plate; 5, bidirectional screw rod; 6, motor; 7, dust cover; 8, dust collection tank; 9, water collection tank; 10, dust collection pipeline; 11, negative pressure pump; 12, air suction pipe; 13, air exhaust pipe; 14, arc-shaped filter screen; 15, filter screen plate; 16, hollow pipe; 17, atomizing nozzle; 18, U-shaped pipe; 19, water pump; 20, conveying pipeline; 21, limiting sliding rail; 22, sealing cover plate; 23, through groove; 24, fixing frame; 25, pneumatic cylinder; 26, pneumatic rod; 27, fixing frame; 28, electric motor; 29, polishing disc. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.

[0021] Please refer to Figures 1-5As shown, a dust suppression device for workpiece processing includes a support platform 1, a placement plate 2 mounted on the support platform 1, a groove 3 formed on the placement plate 2, two sliders disposed within the groove 3, clamping plates 4 fixedly connected to the top of each slider, and dust suction hoods 7 fixedly connected to the top sides of each clamping plate 4. A dust collection box 8 is fixedly connected to the bottom side of the support platform 1, and dust suction pipes 10 are connected between the two side walls of the dust collection box 8 and the corresponding dust suction hoods 7. A water collection pool 9 is connected to the bottom side of the dust collection box 8, and a negative pressure pump 11 is mounted on the side wall of the dust collection box 8. An air extraction pipe 12 is connected to the input port of the negative pressure pump 11, and an air extraction pipe 12 is connected to the output port of the negative pressure pump 11. An arc-shaped filter 14 is installed on one inner wall of the exhaust pipe 13 and the dust collection box 8, surrounding the port of the exhaust pipe 12. A filter plate 15 is installed inside the bottom port of the dust collection box 8. Two hollow tubes 16 are installed inside the dust collection box 8, each equipped with an atomizing nozzle 17. The two hollow tubes 16 are connected by a U-shaped tube 18. A water pump 19 is installed on the outer wall of the water collection tank 9. The inlet of the water pump 19 is connected to a water suction pipe, which is located inside the water collection tank 9. The outlet of the water pump 19 is connected to a delivery pipe 20, and the other end of the delivery pipe 20... Connected to the U-shaped tube 18; during the workpiece grinding process, a large amount of dust is generated. In order to improve the dust reduction effect, when the workpiece is subjected to dust reduction treatment, the negative pressure pump 11 is started, so that the gas in the dust collection box 8 is extracted through the suction pipe 12 and discharged through the exhaust pipe 13, so that the inside of the dust collection box 8 is in a negative pressure state. This allows the dust and debris generated during the grinding process to be sucked into the dust collection box 8 through the cooperation of the dust suction hood 7 and the dust suction pipe 10, thereby effectively cleaning and collecting the dust and debris generated during the grinding process, achieving the purpose of dust reduction. At the same time, the water pump 19 is started, so that the water in the water collection pool 9 is pumped through the suction pipe 11. Water is drawn out through the pipe and flows into the U-shaped pipe 18 through the delivery pipe 20, then into the hollow pipe 16, and finally sprayed out through the atomizing nozzle 17. The atomized water comes into contact with the dust in the dust collection box 8, wetting the dust and causing it to settle onto the filter screen 15, thus preventing dust from being stirred up and further improving the dust suppression effect. Particulate impurities in the wastewater are intercepted and accumulated on the filter screen 15, while water without impurities flows into the water collection pool 9 through the filter holes, facilitating the supply of water for subsequent spray dust suppression operations and realizing the recycling of water resources. By combining dust collection and spray dust suppression, a more efficient and comprehensive dust suppression effect can be achieved.

[0022] A discharge port is provided on one side wall of the dust collection box 8. Limiting slide rails 21 are fixed to both sides of the discharge port. The two limiting slide rails 21 are slidably fitted with sealing cover plates 22. Two through slots 23 are provided on the support platform 1, and the dust collection pipe 10 is installed through the through slots 23. When using the device, the discharge port can be opened or closed as needed by the cooperation of the limiting slide rails 21 and the sealing cover plates 22, so as to facilitate the removal of impurities collected in the dust collection box 8.

[0023] Please refer to Figure 3 As shown in the figure, the chute 3 is rotatably mounted with a bidirectional screw rod 5, and the bidirectional screw rod 5 penetrates the sliding block. The outside wall of the placement plate 2 is provided with a motor 6, and the output end of the motor 6 is connected with one end of the bidirectional screw rod 5. When polishing the workpiece, in order to avoid the workpiece from deviating during polishing, the workpiece needs to be clamped and fixed. First, the workpiece to be polished is placed on the placement plate 2, and the motor 6 is started to make the bidirectional screw rod 5 rotate, and then the two sliding blocks drive the two clamping plates 4 to move close to each other, so that the workpiece can be effectively clamped and fixed, avoiding the phenomenon of workpiece deviation during polishing.

[0024] Please refer to Figure 1 As shown in the figure, the top side of the support table 1 is fixedly connected with a fixing frame 24, the fixing frame 24 is provided with a pneumatic cylinder 25, the acting end of the pneumatic cylinder 25 is assembled with a pneumatic rod 26, the bottom end of the pneumatic rod 26 is fixedly connected with a fixed frame 27, the fixed frame 27 is provided with an electric motor 28, and the output end of the electric motor 28 is provided with a polishing disc 29. After the workpiece is clamped and fixed, when polishing, the pneumatic cylinder 25 is started to make the pneumatic rod 26 drive the polishing disc 29 to move downward to contact the surface of the workpiece, and then the pneumatic cylinder 25 stops working, and the electric motor 28 is started to make the polishing disc 29 rotate, so that the workpiece can be polished.

[0025] Working principle: Since the above-mentioned casting polishing dust falling device, when the workpiece is treated by dust falling, only the dust falling mode is realized by the dust suction mechanism. During the dust suction process, if the sealing performance of the dust suction mechanism is insufficient or the operation is improper, dust raising phenomenon may occur, which not only reduces the dust falling effect, but also may cause secondary pollution to the working environment. Therefore, a workpiece machining dust falling device is proposed to solve the above-mentioned problems. A large amount of dust is generated during the workpiece polishing process. In order to improve the dust falling effect, when the workpiece is treated by dust falling, the negative pressure pump 11 is started to make the gas in the dust collecting box 8 extracted through the air extraction pipe 12 and discharged through the exhaust pipe 13, so that the inside of the dust collecting box 8 is in a negative pressure state, so that the dust and debris generated during polishing can be sucked into the dust collecting box 8 through the cooperation of the dust suction cover 7 and the dust suction pipeline 10, thereby effectively cleaning and collecting the dust and debris generated during polishing, achieving the purpose of dust falling, and at the same time, the water pump 19 is started to make the water in the water collecting tank 9 extracted through the water extraction pipe and flow into the U-shaped pipe 18 through the conveying pipeline 20, then flow into the hollow pipe 16, and finally be sprayed out through the atomizing nozzle 17. The atomized water contacts the dust in the dust collecting box 8, making the dust wet and settling on the filter screen 15, avoiding the dust raising phenomenon, further improving the dust falling effect, and the particulate impurities in the sewage are intercepted and accumulated on the filter screen 15. The water without impurities flows into the water collecting tank 9 through the filter hole, which is convenient for providing water source for subsequent spray dust falling operation, realizing the recycling of water resources, and realizing more efficient and more comprehensive dust falling effect through the combination of dust suction and spray dust falling.

[0026] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Also, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0027] The basic principle, main features and advantages of the present application have been shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application.

Claims

1. A dust reduction device for machining a workpiece, characterized by: Including support platform (1), install the placement plate (2) on the support platform (1), the sliding slot (3) is seted up on the placement plate (2), two sliding blocks are provided in the sliding slot (3), the top of two sliding blocks is all fixedly connected with the clamping plate (4), the two-way screw rod (5) is rotatably installed in the sliding slot (3), and the two-way screw rod (5) is provided through the sliding block, the outside wall of the placement plate (2) is installed with motor (6), the output end of the motor (6) is connected with one end of two-way screw rod (5), the top of two clamping plates (4) is all fixedly connected with dust cover (7), the bottom of the support platform (1) is fixedly connected with dust collection box (8), the sidewall of the dust collection box (8) is connected with the dust cover (7) between the corresponding dust cover (7) respectively with dust suction duct (10), the bottom of the dust collection box (8) is connected with the water collecting tank (9), the sidewall of the dust collection box (8) is installed with negative pressure pump (11), the input hole of the negative pressure pump (11) is connected with the air suction pipe (12), the output hole of the negative pressure pump (11) is connected with the exhaust pipe (13), the inner wall of one side of the dust collection box (8) is provided with arc filter screen (14), and the arc filter screen (14) is provided around the port of the air suction pipe (12), the bottom port of the dust collection box (8) is provided with filter screen plate (15).

2. The workpiece processing dust reduction apparatus of claim 1, wherein: Two hollow pipes (16) are provided in the dust collection box (8), each hollow pipe (16) is equipped with an atomizing nozzle (17), the two hollow pipes (16) are connected by a U-shaped pipe (18), a water pump (19) is installed on the outer sidewall of the water collecting tank (9), an input hole of the water pump (19) is connected with a water suction pipe, and the water suction pipe is arranged in the water collecting tank (9), an output hole of the water pump (19) is connected with a conveying pipeline (20), and the other end of the conveying pipeline (20) is connected to the U-shaped pipe (18).

3. The workpiece processing dust reduction apparatus of claim 1, wherein: A side wall of the dust collection box (8) is provided with a discharge port, and the discharge port is fixedly connected with a limiting slide rail (21) on both sides of the port.

4. The workpiece processing dust reduction apparatus of claim 1, wherein: Two through grooves (23) are formed in the support platform (1), and the dust suction duct (10) is arranged through the through grooves (23).

5. The workpiece processing dust reduction apparatus of claim 1, wherein: A fixed frame (24) is fixed to the top side of the support platform (1), a pneumatic cylinder (25) is installed on the fixed frame (24), and a pneumatic rod (26) is arranged on the acting end of the pneumatic cylinder (25).

6. A device for reducing dust according to claim 5, wherein: An electric motor (28) is arranged in the fixed frame (27), and a polishing disc (29) is installed on the output end of the electric motor (28).

Citation Information

Patent Citations

  • Casting part polishing and dust falling device

    CN218309906U