Novel double-lamp-set UV curing oven
By designing a novel dual-lamp UV curing oven, the problems of health threats from light irradiation and structural fixation have been solved, achieving safe, energy-saving, and efficient processing capabilities, and possessing human-machine interaction functions and signal interface capabilities.
Patent Information
- Application Number
- CN202423244731.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing UV curing ovens have built-in light sources that can irradiate workers' health during operation, and their fixed internal structure makes it difficult to meet complex actual processing needs.
A novel dual-lamp UV curing oven was designed, comprising a bottom support, a fixed track, a width adjustment mechanism, a light shield, a lamp adjustment mechanism, a top-push cylinder, a bottom cover, a heat dissipation flange, and a heat dissipation fan. The light shield is supported by the top-push cylinder for protection. Two sets of UV lamps are configured to meet different curing energy requirements, and electronic dimming technology is used for power adjustment to achieve human-machine interaction and transparent information management.
It ensures operator safety, meets complex processing requirements, achieves energy saving and high-efficiency solidification of equipment, and features a simple appearance design and SMEMA interface for easy signal connection.
Smart Images
Figure CN223902259U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of light curing technology, especially a novel double lamp group UV curing furnace. BACKGROUND
[0002] Light curing technology is a technology that uses specific wavelength light (usually ultraviolet light UV or visible light) to initiate chemical reactions, causing materials to rapidly change from liquid to solid. The key to light curing technology lies in the presence of photoinitiators. When exposed to appropriate wavelength light, photoinitiators decompose and produce free radicals or other active species, which can initiate polymerization or crosslinking reactions, leading to material solidification. This technology has the advantages of fast curing speed, low environmental pollution, low energy consumption, and precise control of the curing area. UV curing furnaces, also known as ultraviolet curing systems or UV light curing equipment, are industrial devices specifically designed to accelerate the curing of coatings, inks, adhesives, and other materials through ultraviolet light exposure. Existing UV curing furnaces can generally meet daily usage requirements, but the built-in light groups during operation may pose a threat to the personal health of workers. Additionally, the internal structure of the equipment is relatively fixed, the human-machine interaction is simple, and it is difficult to meet complex actual processing needs. Therefore, it is necessary to design a novel double lamp group UV curing furnace. SUMMARY
[0003] The utility model aims at providing a novel double lamp group UV curing furnace to solve the problem of existing UV curing furnaces that the built-in light groups during operation may pose a threat to the personal health of workers, and the internal structure of the equipment is relatively fixed, the human-machine interaction is simple, and it is difficult to meet complex actual processing needs.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: a novel double lamp group UV curing furnace, comprising a bottom support, a fixed track, a width adjustment mechanism, a light shield, a lamp group adjustment mechanism, a push air cylinder, a bottom enclosure, a heat dissipation flange, and a heat dissipation fan. The bottom support has a fixed track on one side of its top. The fixed track has an adjustment rack in the width adjustment mechanism. The adjustment rack is connected to the adjustment track through sliding. The bottom support has a mounting bracket on its top. The mounting bracket is connected to the light shield through rotation. The light shield has an output end of the push air cylinder fixed to its inner wall. The bottom support has a top enclosure on its top. The top enclosure has a side bracket in the lamp group adjustment mechanism fixed to its inner wall. The side bracket is connected to the lifting block through sliding. The lifting block is connected to the lifting screw through the embedded ball nut. The lifting block is fixed to the lifting plate. The lifting plate is fixed to the top of the mounting frame. The mounting frame has a sliding frame fixed to its top. The sliding frame has a sliding cylinder fixed to its top. The sliding cylinder is fixed to the lamp group bracket.
[0005] As a further technical scheme of the utility model, the width adjusting mechanism is composed of an adjusting frame, an adjusting track, an adjusting block, an adjusting screw, a first chain wheel, an adjusting motor and a second chain wheel, the adjusting motor is fixed to the inner top end of the bottom support, and the output end of the adjusting motor is fixedly connected with the first chain wheel.
[0006] As a further technical scheme of the utility model, the bottom of the adjusting track is provided with the adjusting block, the adjusting block is connected with the adjusting screw through the ball nut installed in the inside, the adjusting screw is rotatably connected with the bottom support, and one end of the adjusting screw is provided with the second chain wheel.
[0007] As a further technical scheme of the utility model, the bottom support is provided with the bottom enclosure, the push cylinder is rotatably connected with the bottom enclosure, the top of the bottom support is provided with the heat dissipation frame, and the heat dissipation frame is located below the fixed track and the adjusting track.
[0008] As a further technical scheme of the utility model, the lamp group adjusting mechanism is composed of a side support, a lifting screw, a lifting block, a lifting plate, a mounting frame, a sliding frame, a sliding cylinder and a lamp group support, the lifting screw is rotatably connected in the side support through a bearing, and the top of the mounting frame is symmetrically provided with heat dissipation flanges.
[0009] As a further technical scheme of the utility model, the top of the bottom enclosure is symmetrically provided with the fan support, and the fan support is fixedly installed with heat dissipation fans.
[0010] As a further technical scheme of the utility model, the inside of the top enclosure is fixedly installed with an operation frame on one side, and the top enclosure is provided with a mounting groove at the position corresponding to the operation frame.
[0011] The novel double-lamp-group UV curing furnace has the advantages that the push gas cylinder connected to the top of the bottom sealing shell is used to support the light shield, the light shield is rotatably connected to the mounting bracket, the light shielding protection is performed on the feeding and discharging openings of the curing furnace, the safety of products and operators is ensured, the operation frame installed on the inner wall of the top sealing shell is used to install the operation display screen to realize the man-machine interaction and transparent management of information, through the operation software, the user can conveniently check the parameters of the equipment, and the I / O interface can display the related information of the products in the furnace in real time, in the interaction process, the rotating torque of the adjusting motor is transmitted to the adjusting lead screw through the chain wound on the first and second chain wheels, then the adjusting lead screw and the adjusting block are matched with the embedded ball nut to make the adjusting track close to or away from the fixed track, the automatic adjustment of the track width is realized, the height of the UV lamp group on the lamp group support is adjusted by rotating the lifting lead screw to make the lifting block drive the lamp group support to move up and down along the side support, the position of the UV lamp group on the sliding frame is adjusted by the sliding gas cylinder, two groups of UV lamp groups are configured to meet the demand of higher curing energy of products, the electronic dimming technology is adopted, the 30%-100% power adjustment is realized according to the actual curing effect of products, the energy-saving purpose is achieved, and the complex actual processing demand can be met. BRIEF DESCRIPTION OF DRAWINGS
[0012] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0013] Figure 1 It is a three-dimensional view of the overall structure of the present application.
[0014] Figure 2 It is an exploded view of the overall structure of the present application.
[0015] Figure 3 It is Figure 2 It is a local enlarged view of area A.
[0016] Figure 4 It is a local structure schematic view of the present application.
[0017] Figure 5 It is Figure 4 It is a local enlarged view of area B.
[0018] Figure 6 It is Figure 4 It is a local enlarged view of area C.
[0019] In the figure: 1, bottom support; 2, fixed track; 3, width adjustment mechanism; 4, mounting bracket; 5, light shield; 6, lamp group adjustment mechanism; 7, push-up air cylinder; 8, bottom enclosure; 9, heat dissipation frame; 10, top enclosure; 11, heat dissipation flange; 12, fan bracket; 13, heat dissipation fan; 14, operation frame; 15, mounting groove; 31, adjustment bracket; 32, adjustment track; 33, adjustment block; 34, adjustment screw; 35, first sprocket; 36, adjustment motor; 37, second sprocket; 61, side bracket; 62, lifting screw; 63, lifting block; 64, lifting plate; 65, mounting frame; 66, sliding bracket; 67, sliding air cylinder; 68, lamp group bracket. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0021] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0022] Please refer to the drawings Figure 1 - the drawings Figure 6The utility model provides a kind of embodiment: a kind of novel double lamp group UV curing furnace, including bottom support 1, fixed track 2, width adjusting mechanism 3, light shield 5, lamp group adjusting mechanism 6, push air cylinder 7, bottom seal shell 8, heat dissipation flange 11 and heat dissipation fan 13, and the top side of bottom support 1 is provided with fixed track 2, and adjusting frame 31 in width adjusting mechanism 3 is provided on fixed track 2, and adjusting track 32 is slidably connected on adjusting frame 31;Bottom support 1's top is provided with mounting bracket 4, and light shield 5 is rotatably connected on mounting bracket 4, and the inner wall of light shield 5 is fixedly connected with the output end of push air cylinder 7;The top of bottom support 1 is provided with top seal shell 10, and the inner wall of top seal shell 10 is provided with side bracket 61 in lamp group adjusting mechanism 6 symmetrically, and lifting block 63 is slidably connected on side bracket 61, and lifting block 63 is connected on lifting lead screw 62 by ball nut embedded in the inside cooperation, and lifting block 63 is fixed on lifting plate 64, and lifting plate 64 is symmetrically fixed on the top of mounting frame 65, and mounting frame 65 is provided with sliding frame 66 symmetrically, and sliding cylinder 67 is provided on sliding frame 66, and sliding cylinder 67 is symmetrically fixed on lamp group bracket 68;Width adjusting mechanism 3 is composed of adjusting frame 31, adjusting track 32, adjusting block 33, adjusting screw 34, first sprocket 35, adjusting motor 36 and second sprocket 37, and adjusting motor 36 is fixed on the inside top end of bottom support 1, and the output end of adjusting motor 36 is fixedly connected with first sprocket 35;The bottom of adjusting track 32 is provided with adjusting block 33, and adjusting block 33 is connected on adjusting screw 34 by ball nut embedded in the inside cooperation, and adjusting screw 34 is rotatably connected on bottom support 1, and one end of adjusting screw 34 is provided with second sprocket 37;Bottom seal shell 8 is provided on bottom support 1, and push air cylinder 7 is rotatably connected on bottom seal shell 8, and heat dissipation frame 9 is provided on the top of bottom support 1, and heat dissipation frame 9 is located below fixed track 2 and adjusting track 32;Lamp group adjusting mechanism 6 is composed of side bracket 61, lifting lead screw 62, lifting block 63, lifting plate 64, mounting frame 65, sliding frame 66, sliding cylinder 67 and lamp group bracket 68, and lifting lead screw 62 is rotatably connected in side bracket 61 by bearing, and the top of mounting frame 65 is provided with heat dissipation flange 11 symmetrically;Fan bracket 12 is provided on the top of bottom seal shell 8 symmetrically, and heat dissipation fan 13 is fixedly installed on fan bracket 12;Operation frame 14 is fixedly installed on the inside side of top seal shell 10, and mounting groove 15 is set up on the position of top seal shell 10 corresponding operation frame 14;Operation frame 14 is used for installing operation display equipment;
[0023] Specifically, in use, the light shield 5 is supported by rotating the pushing cylinder 7 connected to the bottom enclosure 8, and is rotationally connected to the mounting bracket 4, so as to shield the feeding and discharging openings of the curing furnace, and ensure the safety of the product and the operator; the operation frame 14 installed on the inner wall of the top enclosure 10 is used to install an operation display screen for human-computer interaction, realizes transparent management of information, and through operation software, the user can conveniently inquire various parameters of the equipment, and the I / O interface can display the related information of the product in the furnace in real time; in the interactive process, the rotating torque of the adjusting motor 36 is transmitted to the adjusting lead screw 34 through the chain wound on the first sprocket 35 and the second sprocket 37, and then cooperates with the adjusting lead screw 34 and the adjusting block 33 embedded with a ball nut to make the adjusting rail 32 close to or away from the fixed rail 2, so as to realize the automatic adjustment of the width of the rail; the height of the UV lamp group on the lamp group support 68 is adjusted by rotating the lifting lead screw 62 to make the lifting block 63 drive the lamp group support 68 to move up and down along the side support 61, and the position of the UV lamp group on the sliding frame 66 is adjusted by the sliding cylinder 67, two groups of UV lamp groups are configured to meet the demand of the product for higher curing energy, and electronic dimming technology is adopted to realize the adjustment of 30%-100% power according to the actual curing effect of the product, so as to achieve the purpose of energy saving, and the complex actual processing demand can be met; the design input voltage of the equipment is 380V / 50HZ, and the wiring must be completed by professional technicians during installation, and the equipment grounding protection measures must be in place; the whole equipment has a simple and elegant appearance design, is provided with an SMEMA interface meeting the SMT industry standard, and is convenient for signal connection with other equipment.
[0024] In the description of the utility model, it is necessary to explain that, unless there is explicit stipulation and limitation, the terms "installation", "connection", "connection" should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.
[0025] The device embodiments described above are only schematic, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, i.e., can be located in one place, or can be distributed on multiple network units. Part or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment scheme. Those skilled in the art can understand and implement without creative labor.
[0026] Finally, it should be noted that: the above examples are used to illustrate the technical solutions of the present application, but not limited to; although the present application is described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still be modified to the technical solutions recorded in the foregoing examples, or part of the technical features are replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A new type of double lamp group UV curing furnace, comprising a bottom support (1), a fixed track (2), a width adjusting mechanism (3), a light shield (5), a lamp group adjusting mechanism (6), a push-up air cylinder (7), a bottom enclosure (8), a heat dissipation flange (11) and a heat dissipation fan (13), characterized in that: The top side of the bottom support (1) is provided with a fixed track (2), the fixed track (2) is provided with an adjusting frame (31) in the width adjusting mechanism (3), the adjusting frame (31) is slidably connected with an adjusting track (32); the top of the bottom support (1) is symmetrically provided with a mounting bracket (4), the mounting bracket (4) is rotatably connected with a light shield (5), and the inner wall of the light shield (5) is fixedly connected with the output end of the push air cylinder (7); the top of the bottom support (1) is provided with a top enclosure (10), and the inner wall of the top enclosure (10) is symmetrically provided with a side bracket (61) in the lamp group adjusting mechanism (6), the side bracket (61) is slidably connected with a lifting block (63), the lifting block (63) is connected with a lifting lead screw (62) through a ball nut embedded in the inside, the lifting block (63) is fixed on a lifting plate (64), the lifting plate (64) is symmetrically fixed on the top of a mounting frame (65), the mounting frame (65) is symmetrically provided with a sliding frame (66), and the sliding frame (66) is provided with a sliding cylinder (67), and the sliding cylinder (67) is symmetrically fixed on a lamp group bracket (68).
2. A novel dual lamp bank UV curing oven as claimed in claim 1, wherein: The width adjusting mechanism (3) is composed of an adjusting frame (31), an adjusting track (32), an adjusting block (33), an adjusting lead screw (34), a first sprocket (35), an adjusting motor (36) and a second sprocket (37), the adjusting motor (36) is fixed to the inner top end of the bottom support (1), and the output end of the adjusting motor (36) is fixedly connected with the first sprocket (35).
3. A novel dual lamp bank UV curing oven as claimed in claim 2, wherein: The bottom of the adjusting track (32) is provided with an adjusting block (33), and the adjusting block (33) is connected with an adjusting lead screw (34) through a ball nut embedded in the inside, the adjusting lead screw (34) is rotatably connected with the bottom support (1), and one end of the adjusting lead screw (34) is provided with a second sprocket (37).
4. A novel dual lamp bank UV curing oven as claimed in claim 1, wherein: The bottom support (1) is provided with a bottom enclosure (8), and the push air cylinder (7) is rotatably connected with the bottom enclosure (8), the top of the bottom support (1) is provided with a heat dissipation frame (9), and the heat dissipation frame (9) is located below the fixed track (2) and the adjusting track (32).
5. A novel dual lamp bank UV curing oven as claimed in claim 1, wherein: The lamp group adjusting mechanism (6) is composed of a side bracket (61), a lifting lead screw (62), a lifting block (63), a lifting plate (64), a mounting frame (65), a sliding frame (66), a sliding cylinder (67) and a lamp group bracket (68), the lifting lead screw (62) is rotatably connected in the side bracket (61) through a bearing, and the top of the mounting frame (65) is symmetrically provided with a heat dissipation flange (11).
6. A novel dual lamp bank UV curing oven as claimed in claim 4, wherein: The top of the bottom enclosure (8) is symmetrically provided with a fan bracket (12), and a heat dissipation fan (13) is fixedly installed on the fan bracket (12).
7. A novel dual lamp bank UV curing oven as claimed in claim 1, wherein: The inside of the top enclosure (10) is fixedly installed with an operation frame (14), and the top enclosure (10) is provided with a mounting groove (15) corresponding to the position of the operation frame (14).