Slitting device for sponge processing

By introducing a rotating unit, a limiting unit, and a guiding component into the sponge cutting machine, the problem of movement and offset during sponge cutting is solved, achieving high-precision cutting and efficient production, and improving the safety and stability of the processing.

CN223904000UActive Publication Date: 2026-02-13SINOMAX (ZHEJIANG) POLYURETHANE TECHNOLOGY LIMITED
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Patent Information

Application Number
CN202422739738.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2026-02-13
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing sponge cutting machines lack a limiting structure, which makes the sponge prone to movement or deviation during the cutting process, reducing cutting accuracy.

Method used

A sponge processing slitting device was designed, including a rotating unit, a limiting unit, and a cutting unit. The stable support of the rotating unit and the precise limiting of the limiting unit ensure that the sponge does not shake or shift during processing. A servo motor or stepper motor is used as the drive unit to control the rotation speed and direction, and a guide component is used to provide precise guidance.

Benefits of technology

It improves cutting accuracy, enhances production efficiency and processing safety, reduces sponge slippage and vibration, and ensures the stability and precision of the cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slitting device for sponge processing, which comprises a rotating unit, and the rotating unit is provided with a supporting plane and an accommodating space; the driving end of the driving unit is connected with the rotating unit, the rotating unit is driven by the driving unit, and then the sponge arranged on the rotating unit is driven to move; the limiting unit is arranged at one end of the rotating unit, and the limiting unit is matched with the rotating unit to limit the sponge; the cutting unit is used for cutting the sponge through the cutting end of the cutting unit, the cutting unit comprises a supporting piece, a supporting part is arranged at the first end of the supporting piece, the second end of the supporting piece is connected with the cutting support, the supporting piece is used for supporting the cutting support, the cutting knife is arranged on the cutting support, and the sponge is cut through the cutting knife. By means of stable supporting of the rotating unit and accurate limiting of the limiting unit, it is guaranteed that sponge cannot shake or shift in the machining process, and therefore the cutting accuracy is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sponge processing technical field especially relates to a kind of slitting device for sponge processing. BACKGROUND

[0002] Sponge disc cutting machine is a kind of equipment frequently used in sponge processing process, by placing sponge on disc, the rotation of disc drives sponge to move, so that sponge is cut into multiple parts by cutter or cutting line.

[0003] In prior art, the patent file with application No. CN202421050075.6 discloses a sponge cutting machine convenient for shaping, relating to sponge processing technical field, including rotating disc, sponge block is placed on the surface of rotating disc, the rotating disc is fixed by the adsorption mesh on the surface to sponge block, the surface of rotating disc is provided with fixed frame body, the inner wall of fixed frame body is provided with liftable cutter, the surface of fixed frame body is rotatably provided with rotating frame, the side close to rotating disc of rotating frame is movably provided with flattening mechanism.

[0004] The existing sponge cutting machine lacks limiting structure, and the sponge is easy to move or deviate during cutting, resulting in the decrease of cutting precision. Therefore, it is necessary to improve such a structure to overcome the above-mentioned defects. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of slitting device for sponge processing, to solve the problem that the existing sponge cutting machine lacks limiting structure, and the sponge is easy to move or deviate during cutting, resulting in the decrease of cutting precision.

[0006] The above technical purpose of the utility model is realized by the following technical scheme:

[0007] A kind of slitting device for sponge processing, including,

[0008] Rotary unit, rotary unit has support plane and containing space on rotary unit, rotary unit is used to place the sponge to be processed;

[0009] Drive unit, the drive end of drive unit is connected with rotary unit, rotary unit is driven by drive unit, and then drive the sponge moving on rotary unit is set;

[0010] Limiting unit, limiting unit is set in one end of rotary unit, limiting unit cooperates with rotary unit to limit sponge;

[0011] The cutting unit is arranged on the rotating unit, and the sponge is cut by a cutting end of the cutting unit; the cutting unit comprises a support piece, the first end of the support piece is provided with a support part, the second end of the support piece is connected with a cutting support, the cutting support is supported by the support piece, and the cutting knife is arranged on the cutting support and used for cutting the sponge.

[0012] The rotating unit comprises,

[0013] The upper surface of the rotating disc is a support plane, the sponge is supported by the rotating disc, and a through hole is arranged in the center of the rotating disc;

[0014] The moving guide rail is arranged on the lower surface of the rotating disc, the guide end of the moving guide rail is matched with the guide assembly, and the moving guide rail moves along the predetermined track through the guide assembly.

[0015] The guide assembly comprises,

[0016] The guide support is used for providing support and mounting space;

[0017] The guide wheel is arranged on the guide support and connected with the guide support through the rotating shaft, the guide wheel can rotate around the rotating shaft, and the guide wheel is used for cooperating with the moving guide.

[0018] The driving unit comprises,

[0019] The driving motor is used for providing driving force;

[0020] The driving motor is used for providing driving force;

[0021] The driving motor is used for providing driving force;

[0022] The driving motor is used for providing driving force;

[0023] The driving motor is used for providing driving force;

[0024] The base is used for providing support;

[0025] The first end of the limiting part is arranged on the base, the second end of the limiting part extends outward from the base, and the position of the sponge on the rotating unit is limited by the limiting part.

[0026] In summary, the sponge cutting device has the following beneficial effects:

[0027] 1. High-precision cutting: The stable support of the rotating unit and the precise positioning of the limiting unit ensure that the sponge will not shake or shift during processing, thereby greatly improving the cutting accuracy.

[0028] 2. High-efficiency production: Sufficient capacity allows for the simultaneous processing of large pieces or batches of sponges, improving production efficiency. The controllability of the drive unit allows the rotation speed and direction of the rotating unit to be adjusted as needed, further enhancing processing efficiency.

[0029] 3. Safe and reliable: The tight cooperation between the limiting unit and the guide assembly effectively prevents the sponge from slipping and shifting during processing, ensuring the safety of the processing. The support and cutting bracket of the cutting unit are reasonably designed, providing stable support for the cutting blade and reducing vibration and noise during the cutting process. Attached Figure Description

[0030] Fig. 1 This is one of the three-dimensional structural schematic diagrams of this utility model.

[0031] Fig. 2 This is the second three-dimensional structural schematic diagram of this utility model.

[0032] Fig. 3 This is a schematic diagram of the structure of the drive unit of this utility model. Detailed Implementation

[0033] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with the illustrations and specific embodiments.

[0034] like Figs. 1 to 3 As shown, the present invention proposes a sponge processing cutting device, including a rotating unit 10. The rotating unit 10 has a supporting plane and a accommodating space. The rotating unit 10 is used to place the sponge to be processed, ensuring that the sponge will not shake or shift during the processing, thus ensuring cutting accuracy. The sufficient accommodating space allows for the simultaneous processing of large pieces or batches of sponges.

[0035] In use, place the sponge to be processed on the support plane of the rotating unit 10, and then start the rotating unit 10 to rotate, moving the sponge to the processing position;

[0036] The driving unit 20 has a driving end connected to the rotating unit 10. The driving unit 20 drives the rotating unit 10, thereby moving the sponge set on the rotating unit 10.

[0037] In use, the driving unit 20 is started to drive the rotating unit 10 to rotate, the rotating speed and direction of the rotating unit 10 are controlled by adjusting the output power of the driving unit 20, so that the sponge moves according to the predetermined track and speed;

[0038] The limiting unit 30 is arranged at one end of the rotating unit 10, and the sponge is limited by the limiting unit 30 cooperating with the rotating unit 10;

[0039] In use, according to the size and processing requirements of the sponge, the position of the limiting unit 30 is adjusted to ensure that it is closely matched with the rotating unit 10, so that the sponge is effectively limited and prevented from sliding off, and the cutting precision is improved.

[0040] The cutting unit 40 is arranged on the rotating unit 10, and the cutting end of the cutting unit 40 is used for slitting processing of the sponge. The cutting unit 40 comprises a support 41, the first end of the support 41 is provided with a support part, the second end of the support 41 is connected with a cutting support 42, the cutting support 42 is supported by the support 41, and a cutting knife 43 is arranged on the cutting support 42, which is used for cutting processing of the sponge.

[0041] In use, after the sponge is limited and rotated to the predetermined position with the rotating unit 10, the cutting unit 40 is started, the cutting knife 43 is guided by the cutting support 42 to accurately slit the sponge, and after the processing is completed, the cutting unit 40 is turned off and the processed sponge is taken out.

[0042] In this embodiment, the rotating unit 10 comprises a rotating disc 11, the upper surface of the rotating disc 11 is a support plane, the rotating disc 11 is used for supporting the sponge, and a through hole is formed in the center of the rotating disc 11; a moving guide rail 12 is arranged on the lower surface of the rotating disc 11, the guide end of the moving guide rail 12 cooperates with a guide assembly, and the moving guide rail 12 moves along the predetermined track through the guide assembly.

[0043] In processing, the sponge to be processed is placed on the upper surface of the rotating disc 11, and its position is adjusted as required, the driving unit 20 is started, and the rotating disc 11 starts to rotate to drive the sponge to move according to the predetermined track.

[0044] In this embodiment, the guide assembly comprises a guide support 13, which is used for providing support and mounting space; a guide wheel 14 is arranged on the guide support 13 and connected with the guide support 13 through a rotating shaft, the guide wheel 14 can rotate around the rotating shaft, and the guide wheel 14 is used for cooperating with the moving guide.

[0045] In use, the guide wheel 14 is tightly fitted with the guide end of the moving guide rail 12, and during the movement of the rotating disc 11, the guide wheel 14 rolls along the guide end of the moving guide rail 12 to provide accurate guidance for the rotating disc 11.

[0046] In the embodiment, the driving unit 20 comprises a driving motor 15 for providing driving force, a driving wheel 16 arranged on the motor shaft of the driving motor 15 and capable of being driven to rotate by the driving motor 15, a driven wheel 17 arranged on the rotating disc 11 and capable of driving the rotating disc 11 to rotate synchronously, and a synchronous chain 18 connecting the driving wheel 16 and the driven wheel 17, so that the driving motor 15 drives the driving wheel 16 and the driven wheel 17 through the synchronous chain 18, and further drives the rotating disc 11 to rotate.

[0047] Preferably, the driving motor 15 is a servo motor or a stepping motor, so as to provide better control accuracy and make the driving process more controllable.

[0048] In the embodiment, the limiting unit 30 comprises a base 31 for providing support, and a limiting part 32 with a first end arranged on the base 31 and a second end extending out of the base 31, so as to limit the position of the rotating unit 10 relative to the sponge.

[0049] The use process and principle of the device are as follows: the sponge to be processed is placed on the supporting plane of the rotating disc 11 of the rotating unit 10, and its position is adjusted as needed, and the position of the limiting unit 30 is adjusted according to the size and processing requirements of the sponge, so as to ensure that the limiting unit 30 is tightly fitted with the rotating unit 10 and effectively limits the sponge, the driving motor 15 is started, the driving motor 15 drives the driven wheel 17 to rotate through the driving wheel 16 and the synchronous chain 18, and further drives the rotating disc 11 and the sponge to move according to the predetermined track and speed, the rotating speed and direction of the rotating unit 10 can be controlled by adjusting the output power of the driving motor 15, after the sponge is limited and rotated to the predetermined position with the rotating unit 10, the cutting knife 43 performs accurate slitting processing on the sponge under the guidance of the cutting support 42, during the processing, the guide wheel 14 of the guide assembly rolls along the guide end of the moving guide rail 12 to provide accurate guidance for the rotating disc 11, after the processing is completed, the cutting unit 40 and the driving unit 20 are turned off, the processed sponge is taken out, and subsequent processing or packaging is performed as needed, the device is cleaned and maintained regularly, the abrasion of each component is checked, and damaged components are replaced in time, so as to ensure long-term stable operation of the device.

[0050] In the description of the utility model, it needs to explain, the term "upper", "lower", "inner", "outer", "left", "right" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, or it is the orientation or position relation that the utility model product uses usually put, or it is the orientation or position relation that the person skilled in the art usually understands, just is for the convenience of describing the utility model and simplifying the description, and not indicate or imply the equipment or element that is indicated must have the specific orientation, with specific orientation structure and operation, therefore can not be understood as the restriction of the utility model.In addition, the term "first", "second" and so on are just used for distinguishing description, and can not be understood as indicating or implying relative importance.In the description of the utility model, it also needs to explain, unless another explicit provision and limitation, "arrange", "connect" and so on should do the broad sense understanding, for example, "connect" can be fixedly connected, also can be detachably connected, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be direct connection, also can be indirectly connected through intermediate medium, can be the intercommunication of two elements inside.For the ordinary skill in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.In this paper, the term "include", "contain" or its any other variant is intended to cover non-exclusive inclusion, in addition to containing the listed elements, but also can include other elements that are not explicitly listed.

[0051] The above specific embodiment of the utility model is not involved in the description of the public technical knowledge in the art, can be implemented by referring to the public technical knowledge.

[0052] The basic principle, main features and advantages of the utility model are shown and described above.The person skilled in the art should understand that the utility model is not limited by the above-mentioned examples, the above-mentioned examples and the description in the specification are just to illustrate the principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, these changes and improvements all fall into the scope of the utility model claimed.The scope of protection of the utility model is defined by the attached claims and its equivalents.

Claims

1. A slitting device for sponge processing, characterized in that, The utility model relates to a cutting device for sponge, which comprises, A rotating unit having a supporting plane and a containing space is used to place the sponge to be processed; A driving unit is connected with the rotating unit, and the driving unit drives the rotating unit to move the sponge placed on the rotating unit; A limiting unit is arranged at one end of the rotating unit to limit the sponge in cooperation with the rotating unit; A cutting unit is arranged on the rotating unit, and the cutting end of the cutting unit is used to cut the sponge, the cutting unit comprises a supporting piece, the first end of the supporting piece has a supporting part, the second end of the supporting piece is connected with a cutting support, the cutting support is supported by the supporting piece, and a cutting knife is arranged on the cutting support to cut the sponge.

2. The slitting apparatus for processing a sponge according to claim 1, wherein The rotating unit comprises, A rotating disc, the upper surface of the rotating disc is a supporting plane, the rotating disc is used to support the sponge, and a through hole is arranged at the center of the rotating disc; A moving guide rail is arranged on the lower surface of the rotating disc, the guide end of the moving guide rail is matched with a guide assembly, and the moving guide rail moves along a predetermined track through the guide assembly.

3. The slitting apparatus for processing a sponge according to claim 2, wherein The guide assembly comprises, A guide support is used to provide support and mounting space; A guide wheel is arranged on the guide support and connected with the guide support through a rotating shaft, the guide wheel can rotate around the rotating shaft, and the guide wheel is used to cooperate with the moving guide.

4. The slitting device for processing a sponge according to claim 1, wherein The driving unit comprises, A driving motor is used to provide driving force; A driving wheel is arranged on the motor shaft of the driving motor, and the driving motor is used to drive the rotating wheel to rotate; A driven wheel is arranged on the rotating disc, the driven wheel is used to drive the rotating disc to rotate synchronously, the driving wheel and the driven wheel are connected through a synchronous chain, the driving motor drives the driving wheel, the synchronous chain drives the driven wheel, and the rotating disc is driven to rotate.

5. The slitting apparatus for processing a sponge according to claim 4, wherein The driving motor is a servo motor or a stepping motor.

6. The slitting device for processing a sponge according to claim 1, wherein The limiting unit comprises, A base is used to provide support; A limiting part is arranged on the base, the second end of the limiting part extends outside the base, and the position of the sponge on the rotating unit is limited by the limiting part.

Citation Information

Patent Citations

  • Sponge cutting machine facilitating shaping

    CN221186656U