Steam-water separation synergistic pure steam generator

By introducing operational protection and leakage protection mechanisms into the pure steam generator, the steam leakage problems caused by weld cracking and gasket aging were solved, ensuring the safe and stable operation of the equipment.

CN223909497UActive Publication Date: 2026-02-13QINGJUE (SHANGHAI) WATER TREATMENT TECH CO LTD
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Patent Information

Application Number
CN202520545625.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-13
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Existing pure steam generators are prone to steam leakage due to problems such as weld cracking and gasket aging when used for a long time, which affects the safety of use.

Method used

A steam-water separation enhanced pure steam generator was designed, which includes an operation protection mechanism and a leakage protection mechanism. The operation protection cover prevents misoperation, and the leakage protection mechanism automatically shuts off the emergency stop switch in the event of a leak to prevent the steam generator from continuing to work.

Benefits of technology

It effectively prevents misoperation and the spread of steam leakage, thus improving the safety and stability of the steam generator.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223909497U_ABST
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Abstract

The utility model provides a steam-water separation synergistic pure steam generator, belongs to the technical field of steam generators, and aims to solve the problem that the use safety of the pure steam generator is affected as steam leakage workers do not find that the pure steam generator is turned off in time in the prior art. Comprising a steam generator shell, a control panel, an emergency stop switch, an operation protection cover, an emergency stop trigger box, a connecting sealing pipe, an operation protection mechanism and a leakage protection mechanism. The control panel is fixedly connected to the right side of the front portion of the steam generator shell. The emergency stop switch is fixedly connected to the right side of the control panel; the operation protective cover is rotationally connected to the front of the control panel; the sudden stop trigger box is fixedly connected to the upper portion of the right side of the steam generator shell. The operation protection mechanism is arranged on the outer side of the control panel; the leakage protection mechanism is arranged at the lower end of the inner side of the sudden stop trigger box, and the use safety of the whole steam generator is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to steam generator technical field, more specifically, especially relate to a steam-water separation synergistic pure steam generator. BACKGROUND

[0002] The pure steam generator is a kind of equipment for generating high-purity steam by heating purified water (or water for injection), and its core function is to provide sterile, pyrogen-free and low-impurity steam, mainly used in industries with extremely high cleanliness requirements.The working principle is generally that raw water is treated by multi-stage filtration, softening and the like to become purified water, to ensure that the water quality meeting the requirements enters the evaporator, the purified water enters the evaporator tube by feed pump, and industrial steam or hot water is introduced into the shell side to heat, so that the water in the tube is evaporated into secondary steam.In the evaporation process, steam is removed from water droplets by gravity in the low-speed rising separation tower, and further purified by silk screen device, to finally obtain dry and pure steam.The industrial steam inlet valve opening degree is adjusted by pneumatic regulator to maintain the pure steam pressure stable within 0-3bar range, and the separated concentrated water is periodically discharged to avoid impurity accumulation.

[0003] The utility model discloses a novel pure steam generator, including the bottom plate, the bottom plate left side surface is connected with steam generation box through bolt, steam generation box front side bottom is provided with heating assembly, steam generation box top is connected with first lid through bolt, the first lid surface middle part is connected with steam pipe with screw thread, steam pipe right side bottom is connected with heat exchange component, the bottom plate right side surface is connected with pure water tank through bolt, heat exchange component is connected with water suction pipe, water suction pipe left side screw thread is connected in water pump right side surface, water pump top is connected with inlet pipe with screw thread, the bottom plate side corner is provided with moving assembly, steam generation box front side middle part is connected with controller through bolt.The utility model discloses set up moving assembly, make the device convenient to move and stable support when using, the utility model discloses simultaneously still set up heat exchange component, improved the production efficiency of pure steam.

[0004] Based on the above, the existing pure steam generator is prone to steam leakage at the pipe connection position of the pure steam generator due to problems such as weld cracking and gasket aging when used for a long time.Once the steam leakage is not discovered and closed in time by the staff, the leakage range is likely to expand, affecting the use safety of the pure steam generator. UTILITY MODEL CONTENTS

[0005] In order to solve the above technical problems, the utility model provides a steam -water separation synergistic pure steam generator to solve the problem of the existing pure steam generator in long time use, because of the problem such as weld cracking, gasket aging, pure steam generator's pipeline connection position is easy to cause steam leakage, once steam leakage staff does not close in time pure steam generator, easy to cause the problem of the expansion of the leakage range, influence pure steam generator's use safety.

[0006] The purpose and effect of the steam-water separation synergistic pure steam generator are achieved by the following specific technical means:

[0007] A steam-water separation synergistic pure steam generator, including steam generator casing, control panel, emergency stop switch, operation protection cover, emergency stop trigger box, connecting seal pipe, operation protection mechanism and leakage protection mechanism, the control panel is fixedly connected at the front right side of the steam generator casing, the emergency stop switch is fixedly connected at the right side of the control panel, the operation protection cover is rotatably connected at the front of the control panel, and the operation protection cover is a transparent acrylic plate structure, the emergency stop trigger box is fixedly connected at the right side of the steam generator casing, two groups of connecting seal pipes are arranged, two groups of connecting seal pipes are fixedly connected at the right side of the emergency stop trigger box, and sealing ring structures are arranged on the inner sides of the two groups of connecting seal pipes, the operation protection mechanism is arranged on the outer side of the control panel, and the leakage protection mechanism is arranged on the inner side of the lower end of the emergency stop trigger box.

[0008] Further, the operation protection mechanism includes a protection reset spring and a protection shielding piece, two groups of protection reset springs are arranged, the two groups of protection reset springs are all right angle spring structures, the two groups of protection reset springs are fixedly connected at the outer periphery of the rotating shaft of the operation protection cover, the protection shielding piece is fixedly connected at the right rear end of the operation protection cover, and the protection shielding piece is provided with a rectangular groove structure.

[0009] Further, the operation protection mechanism further includes a reset damper, two groups of reset dampers are arranged, the two groups of reset dampers are all oil dampers, the two groups of reset dampers are respectively hinged on the left and right sides of the control panel, and the push rods of the two groups of reset dampers are respectively hinged with the operation protection cover.

[0010] Further, the leakage protection mechanism includes a protection guide piece, a protection transmission plate and a protection reset spring, the protection guide piece is fixedly connected at the right side of the steam generator casing, the protection transmission plate is slidably connected at the outer side of the protection guide piece, the protection reset spring is fixedly connected at the left side of the protection transmission plate, and the left end of the protection reset spring is fixedly connected with the steam generator casing.

[0011] Further, the leakage protection mechanism further comprises a protection extrusion rod, the protection extrusion rod is fixedly connected to the left front end of the protection transmission plate, and the protection extrusion rod corresponds to the position of the emergency stop switch.

[0012] Further, the leakage protection mechanism further comprises a trigger guide rod, a protection trigger rod, a trigger support spring, a first protection driving block and a second protection driving block, the trigger guide rod is fixedly connected to the lower end of the emergency stop trigger box, the protection trigger rod is slidably connected to the inner side of the trigger guide rod, the upper end of the protection trigger rod is provided with a gap with the emergency stop trigger box, the trigger support spring is fixedly connected to the lower end of the emergency stop trigger box, the lower end of the trigger support spring is fixedly connected to the protection trigger rod, the first protection driving block is fixedly connected to the lower end of the protection trigger rod, and the second protection driving block is fixedly connected to the rear end of the protection transmission plate.

[0013] Compared with the prior art, the utility model has the advantages of the following beneficial effects:

[0014] The utility model discloses a protection mechanism is set, and the operator rotates operation protection cover upwards, and operation protection cover realizes the energy storage of protection reset spring to the upward rotation, when the operator's hand leaves operation protection cover, under the action of reset damping piece, operation protection cover resets slowly, and operation protection cover realizes the protection of control panel, avoids the mistaken touch of control panel of outside personnel, guarantees the stable operation of whole steam generator.

[0015] The utility model discloses a protection mechanism is set, and the operator rotates operation protection cover upwards, and operation protection cover realizes the energy storage of protection reset spring to the upward rotation, when the operator's hand leaves operation protection cover, under the action of reset damping piece, operation protection cover resets slowly, and operation protection cover realizes the protection of control panel, avoids the mistaken touch of control panel of outside personnel, guarantees the stable operation of whole steam generator. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the whole structure schematic diagram of the utility model.

[0017] Figure 2 It is the protection shielding piece structure schematic diagram of the utility model.

[0018] Figure 3 It is the reset damping piece structure schematic diagram of the utility model.

[0019] Figure 4 It is the protection trigger rod structure schematic diagram of the utility model.

[0020] Figure 5 It is the protection extrusion rod structure schematic diagram of the utility model.

[0021] In the figure, the corresponding relationship of component name and drawing number is:

[0022] 1, steam generator shell; 101, protection reset spring; 102, protection shielding piece; 103, reset damping piece; 2, control panel; 3, emergency stop switch; 4, operation protection cover; 5, emergency stop trigger box; 501, protection guide piece; 502, protection transmission plate; 503, protection reset spring; 504, protection extrusion rod; 505, trigger guide rod; 506, protection trigger rod; 507, trigger support spring; 508, first protection drive block; 509, second protection drive block; 6, connecting sealing pipe. DETAILED DESCRIPTION

[0023] The embodiment of the utility model is further described in detail below in combination with the drawings and examples.

[0024] Example one:

[0025] As shown in the accompanying Figures 1 to 4 As shown:

[0026] The utility model provides a steam -water separation synergistic pure steam generator, including steam generator shell 1, control panel 2, emergency stop switch 3, operation protection cover 4, emergency stop trigger box 5, connecting sealing pipe 6 and operation protection mechanism, control panel 2 fixedly connected in the front right side of steam generator shell 1, emergency stop switch 3 fixedly connected in the right side of control panel 2, operation protection cover 4 rotationally connected in the front of control panel 2, and operation protection cover 4 is transparent acrylic plate structure, emergency stop trigger box 5 fixedly connected in the right side upper of steam generator shell 1, connecting sealing pipe 6 sets two groups, two groups of connecting sealing pipe 6 are fixedly connected in the right side of emergency stop trigger box 5, and the inboard of two groups of connecting sealing pipe 6 is provided with sealing ring structure, and operation protection mechanism is set up in the outside of control panel 2.

[0027] Among them, operation protection mechanism includes: protection reset spring 101, protection shielding piece 102 and reset damping piece 103, protection reset spring 101 sets two groups, and two groups of protection reset spring 101 are right angle spring structure, and two groups of protection reset spring 101 are fixedly connected in the pivot outer periphery of operation protection cover 4 respectively, protection shielding piece 102 is fixedly connected in the right side rear end of operation protection cover 4, and protection shielding piece 102 is provided with rectangular groove structure, reset damping piece 103 sets two groups, and two groups of reset damping piece 103 are oil damper structure, and two groups of reset damping piece 103 are hinged in the left and right sides of control panel 2 respectively, and the push rod of two groups of reset damping piece 103 is hinged with operation protection cover 4 respectively.

[0028] The specific use mode and role of the embodiment: when the control panel 2 needs to be operated, at this time, the operator rotates the operation protective cover 4 upward, and the operation protective cover 4 is rotated upward to store energy of the protection reset spring 101; when the operator's hand is away from the operation protective cover 4, the operation protective cover 4 is slowly reset under the action of the reset damping member 103, and the operation protective cover 4 realizes protection of the control panel 2, avoids that external personnel mistakenly touch the control panel 2, and ensures stable operation of the entire steam generator, and meanwhile, the protection shielding member 102 realizes shielding protection of the emergency stop switch 3.

[0029] Embodiment two:

[0030] The utility model provides a steam -water separation synergistic pure steam generator, on the basis of embodiment one, as Figures 1 to 5 The leakage protection mechanism is arranged at the inner lower end of the emergency stop trigger box 5.

[0031] The leakage protection mechanism comprises a protection guide 501, a protection transmission plate 502, a protection reset spring 503, a protection extrusion rod 504, a trigger guide rod 505, a protection trigger rod 506, a trigger support spring 507, a first protection driving block 508 and a second protection driving block 509. The protection guide 501 is fixedly connected to the right side of the steam generator shell 1. The protection transmission plate 502 is slidably connected to the outer side of the protection guide 501. The protection reset spring 503 is fixedly connected to the left side of the protection transmission plate 502, and the left end of the protection reset spring 503 is fixedly connected to the steam generator shell 1. The protection extrusion rod 504 is fixedly connected to the left front end of the protection transmission plate 502, and the protection extrusion rod 504 corresponds to the position of the emergency stop switch 3. The trigger guide rod 505 is fixedly connected to the lower end of the emergency stop trigger box 5. The protection trigger rod 506 is slidably connected to the inner side of the trigger guide rod 505, and the upper end of the protection trigger rod 506 is provided with a gap in the emergency stop trigger box 5. The trigger support spring 507 is fixedly connected to the lower end of the emergency stop trigger box 5, and the lower end of the trigger support spring 507 is fixedly connected to the protection trigger rod 506. The first protection driving block 508 is fixedly connected to the lower end of the protection trigger rod 506. The second protection driving block 509 is fixedly connected to the rear end of the protection transmission plate 502, and the second protection driving block 509 and the first protection driving block 508 jointly form a wedge block structure.

[0032] The specific use and role of the embodiment are as follows: when a leakage occurs in the emergency stop trigger box 5, the pressure in the emergency stop trigger box 5 increases, the protection trigger rod 506 is pressed and moves downward, the first protection driving block 508 moves downward under the action of the protection trigger rod 506, the protection transmission plate 502 moves left under the action of the first protection driving block 508, the protection pressing rod 504 moves left under the action of the protection transmission plate 502, and the emergency stop switch 3 is pressed and closed by the protection pressing rod 504, so that the entire steam generator is closed, the steam generator is prevented from continuing to work, the damage is reduced, and the use safety of the entire steam generator is improved.

[0033] In this document, the following points need to be noted:

[0034] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0035] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0036] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited to this, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A steam-water separation synergic pure steam generator, characterized by: The utility model relates to a steam generator, including steam generator shell (1), control panel (2), emergency stop switch (3), operation protection cover (4), emergency stop trigger box (5), connecting seal pipe (6), operation protection mechanism and leakage protection mechanism, control panel (2) fixed connection is in the right side in front of steam generator shell (1), emergency stop switch (3) fixed connection is in the right side of control panel (2), operation protection cover (4) rotation connection is in the front of control panel (2), and operation protection cover (4) is transparent acryl board structure, emergency stop trigger box (5) fixed connection is in the right side upper of steam generator shell (1), connecting seal pipe (6) sets two groups, and two groups of connecting seal pipe (6) are fixedly connected respectively in the right side of emergency stop trigger box (5), and the inboard of two groups of connecting seal pipe (6) is provided with sealing ring structure, operation protection mechanism sets up in the outside of control panel (2), and leakage protection mechanism sets up in the inboard lower end of emergency stop trigger box (5).

2. A steam-water separation synergic pure steam generator as claimed in claim 1, wherein: The operation protection mechanism includes a protection reset spring (101) and a protection shield (102), the protection reset spring (101) is provided in two groups, the two groups of protection reset spring (101) are right angle spring structures, and the two groups of protection reset spring (101) are fixedly connected to the outer periphery of the rotating shaft of the operation protection cover (4), the protection shield (102) is fixedly connected to the right rear end of the operation protection cover (4), and the protection shield (102) is provided with a rectangular groove structure.

3. A steam-water separation synergic pure steam generator as claimed in claim 2, characterized in that: The operation protection mechanism further includes a reset damping member (103), the reset damping member (103) is provided in two groups, the two groups of reset damping member (103) are oil dampers, and the push rods of the two groups of reset damping member (103) are hingedly connected to the left and right sides of the control panel (2).

4. A steam-water separation synergic pure steam generator as claimed in claim 1, wherein: The leakage protection mechanism includes a protection guide (501), a protection transmission plate (502) and a protection reset spring (503), the protection guide (501) is fixedly connected to the right side of the steam generator shell (1), the protection transmission plate (502) is slidingly connected to the outside of the protection guide (501), and the protection reset spring (503) is fixedly connected to the left side of the protection transmission plate (502), and the left end of the protection reset spring (503) is fixedly connected to the steam generator shell (1).

5. A steam-water separation synergic pure steam generator as claimed in claim 4, characterized in that: The leakage protection mechanism further includes a protection extrusion rod (504), the protection extrusion rod (504) is fixedly connected to the left front end of the protection transmission plate (502), and the protection extrusion rod (504) corresponds to the position of the emergency stop switch (3).

6. A steam-water separation synergic pure steam generator as claimed in claim 5, characterized in that: The leakage protection mechanism further comprises a trigger guide rod (505), a protection trigger rod (506), a trigger support spring (507), a first protection driving block (508) and a second protection driving block (509); the trigger guide rod (505) is fixedly connected to the lower end of the emergency stop trigger box (5); the protection trigger rod (506) is slidably connected to the inner side of the trigger guide rod (505), and the upper end of the protection trigger rod (506) is provided with a gap with the emergency stop trigger box (5); the trigger support spring (507) is fixedly connected to the lower end of the emergency stop trigger box (5), and the lower end of the trigger support spring (507) is fixedly connected with the protection trigger rod (506); the first protection driving block (508) is fixedly connected to the lower end of the protection trigger rod (506); and the second protection driving block (509) is fixedly connected to the rear end of the protection transmission plate (502), and the second protection driving block (509) and the first protection driving block (508) jointly form a wedge block structure.

Citation Information

Patent Citations

  • Novel pure steam generator

    CN220728214U