Multi-gear high-heat-dissipation PTC heating assembly, multi-gear annular heating ring and polygonal heating ring
By designing a multi-stage high-heat-dissipation PTC heating element and adopting a heat sink and air vent structure, the problem of poor heat dissipation of existing heaters has been solved, achieving efficient heat dissipation and improved stability.
Patent Information
- Application Number
- CN202423211398.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The existing heat sink structure of the heater has poor heat dissipation effect, resulting in prolonged high temperature, which affects the service life and safety.
The design incorporates a multi-stage high-heat-dissipation PTC heating element, employing at least two heat dissipation strips and a PTC heating block. The heat dissipation strips consist of flat plates, curved plates, and heat dissipation corrugated strips. Heat dissipation gaps and air inlets are provided, and air inlets are installed on the heat dissipation windows. Graphene is used to improve adhesion.
It improves heat dissipation efficiency, extends service life, and enhances stability and safety.
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Figure CN223912590U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of heating device, and relates to a multi-grade high-heat-dissipation PTC heating assembly, a multi-grade annular heating ring and a polygonal heating ring. BACKGROUND
[0002] The heating device, air conditioner, water heater and other products need to use the heating device, and the heat dissipation strip on the heating device plays a key role in the service life of the heating device. The structure of the existing heating device heat dissipation strip mainly comprises an upper fixed sheet, a lower fixed sheet and a wave-shaped heat dissipation sheet mounted on the upper fixed sheet and the lower fixed sheet. The heating device heat dissipation strip with this structure has not very good heat dissipation effect in actual use. When the heating device works for a long time, the heat dissipation strip is in a high-temperature environment for a long time due to the poor heat dissipation effect, which greatly affects the service life and working efficiency, and even causes certain safety hazards.
[0003] Therefore, the multi-grade high-heat-dissipation PTC heating assembly, the multi-grade annular heating ring and the polygonal heating ring are designed to overcome the above problems. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at overcoming the defects of the prior art, and provides a multi-grade high-heat-dissipation PTC heating assembly, a multi-grade annular heating ring and a polygonal heating ring which are simple to operate, convenient to install, high in structural strength, good in heat dissipation performance and capable of achieving multi-grade adjustment.
[0005] The utility model is realized by the following technical scheme: a multi-grade high-heat-dissipation PTC heating assembly, which is composed of at least two heat dissipation strips and a PTC heating block. At least one PTC heating block is clamped between the two heat dissipation strips. The heat dissipation strip is composed of a flat sheet, a bent sheet and a heat dissipation corrugated strip. At least one side of the flat sheet is welded with the heat dissipation corrugated strip. The side of the heat dissipation corrugated strip away from the flat sheet is welded with the bent sheet. The two sides of the bent sheet are provided with bent edges, which wrap the heat dissipation corrugated strip. A certain heat dissipation gap is left between the bent edges and the flat sheet below. The flat sheets of the adjacent two heat dissipation strips are welded with each other to form a heat dissipation edge. The end of one end of the heat dissipation edge is provided with a terminal interface. One side of the bent sheet is welded and fixed with the PTC heating block. The terminal interface is connected with a zero line or at least one live wire. The heating is realized by turning on the zero line and the at least one live wire.
[0006] As preferred: the heat dissipation strip has at least three, wherein the heat dissipation strip installed in the middle is provided with heat dissipation corrugated strips and bent strips on both sides of the flat strip, the two outermost heat dissipation strips are provided with heat dissipation corrugated strips and bent strips on the opposite side, and at least three heat dissipation edges are formed by welding the flat strip and the flat strip and welding the bent strip and the PTC heat block, wherein each heat dissipation edge is provided with a terminal interface, one of which is connected to the zero line, and the rest are connected to the live line, and one zero line and one live line or one live line are opened to realize multi-grade heating.
[0007] As preferred: the heat dissipation corrugated strip is in a wave shape structure, wherein the upper part is fixedly connected to the bent strip through the welding top of the top, and the lower part is fixedly connected to the flat strip through the welding bottom of the bottom, and the welding top and the welding bottom are combined by one or more structures of U-shaped structure, triangular shape, V-shaped, concave shape, and a plurality of heat dissipation windows are formed on the heat dissipation corrugated strip.
[0008] As preferred: the heat dissipation window is provided with a plurality of heat dissipation windows, which are uniformly arranged on the side of the heat dissipation corrugated strip, and a wind guide edge is arranged outside the heat dissipation window, and an arc-shaped lateral air inlet is arranged on the wind guide edge.
[0009] As preferred: the heat dissipation window is provided with a plurality of heat dissipation windows, which are uniformly arranged on the side of the heat dissipation corrugated strip, and a wind guide edge is arranged outside the heat dissipation window, and an arc-shaped lateral air inlet is arranged on the wind guide edge.
[0010] As preferred: the heat dissipation window is provided with a plurality of heat dissipation windows, which are uniformly arranged on the side of the heat dissipation corrugated strip, and a wind guide edge is arranged outside the heat dissipation window, and an arc-shaped lateral air inlet is arranged on the wind guide edge.
[0011] A multi-grade annular heating ring, the heating ring is formed by bending the multi-grade high-heat-dissipation PTC heating assembly, and the head is opposite to the tail.
[0012] A polygonal heating ring, the heating ring is formed by bending the multi-grade high-heat-dissipation PTC heating assembly, and the head is opposite to the tail.
[0013] The beneficial effects of the utility model are as follows:
[0014] The multi-grade high-heat-dissipation PTC heating assembly has the following advantages:
[0015] 1) increase the overall heat dissipation efficiency, thereby improving the overall service life;
[0016] 2) play a role in wind, thereby improving the heat dissipation effect;
[0017] 3) due to the need to spray graphene between the flat sheet, bending sheet and heat dissipation corrugated strip, and the setting of the heat dissipation window can greatly improve its adhesion, thereby ensuring the stability of the whole after installation. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 is a schematic diagram of the plane structure of the present application.
[0019] Figure 2 is an enlarged view of A. Figure 1
[0020] Figure 3 is a schematic diagram of the three-dimensional structure of the present application.
[0021] Figure 4 is a schematic diagram of the structure of the heat dissipation window in the present application.
[0022] Figure 5 is a schematic diagram of the plane structure of the multi-gear annular heating ring in the present application.
[0023] Figure 6 is a schematic diagram of the three-dimensional structure of the present application. Figure 5 DETAILED DESCRIPTION
[0024] In order to make those skilled in the art more clearly understand the purpose, technical scheme and advantages of the present application, the following will be further described in conjunction with the drawings and examples.
[0025] In the description of the present application, it should be understood that the orientation or position relationship indicated by the terms "up", "down", "left", "right", "in", "out", "horizontal", "vertical" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application, and does not indicate or imply that the device or element referred to must have a particular orientation, therefore it cannot be understood as a limitation on the present application.
[0026] The present application will be described in detail below in conjunction with the drawings: as Figures 1-3 As shown, a multi-level high-heat-dissipation PTC heating element is disclosed. The heating element consists of at least two heat dissipation strips 1 and a PTC heating block 2. At least one PTC heating block 2 is sandwiched between the two heating strips 1. Each heat dissipation strip 1 consists of a flat plate 3, a curved plate 4, and a heat dissipation corrugated strip 5. The flat plate 3 has a heat dissipation corrugated strip 5 welded to at least one side, and the curved plate 4 is welded to the side of the heat dissipation corrugated strip 5 away from the flat plate 3. The curved plate 4 has curved edges 6 on both sides, which wrap around the heat dissipation corrugated strip 5 and leave a certain heat dissipation gap 7 between it and the flat plate 3 below. The flat plates 3 of two adjacent heat dissipation strips 1 are welded together to form a heat dissipation edge. A terminal interface 8 is installed at one end of the heat dissipation edge. One side of the curved plate 4 is welded and fixed to the PTC heating block 2. The terminal interface 8 is connected to a neutral wire or at least one live wire. Heat is generated by turning on the neutral wire and at least one live wire.
[0027] This invention, through the heat dissipation gap between the curved edge and the flat plate below, can also improve the heat dissipation performance of the heating component during operation to a certain extent, thereby greatly improving the overall service life and stability during operation.
[0028] The heat dissipation strip 1 has at least three strips. The middle heat dissipation strip flat plate 3 has heat dissipation corrugated strips 5 and curved plates 4 installed on both sides. The two outermost heat dissipation strips 1 have heat dissipation corrugated strips 5 and curved plates 4 installed on opposite sides. At least three heat dissipation edges are formed by welding the flat plates 3 to each other and the curved plates 4 to the PTC heating block 2. Each heat dissipation edge is equipped with a terminal interface 8, one of which is connected to the neutral wire, and the remaining terminals are connected to the live wire. Multiple heating levels can be achieved by activating one neutral wire and one live wire, or one live wire. The heat dissipation corrugated strip 5 has a wave-shaped structure. The upper part is welded to the curved plate 4 via a top welding cap 9, and the lower part is welded to the flat plate 3 via a bottom welding cap 10. The welding cap 9 and welding cap 10 are composed of one or more of the following structures: U-shaped, triangular, V-shaped, and concave. Multiple heat dissipation windows 11 are also provided on the heat dissipation corrugated strip 5.
[0029] The multi-stage high heat dissipation PTC heating element designed in this utility model has a wave-shaped structure in the heat dissipation corrugations of each heat dissipation strip. The upper part is fixed to the curved plate by top welding, and the lower part is fixed to the flat plate by bottom welding. This can effectively ensure that each heat dissipation strip has good pressure resistance after installation.
[0030] like Figure 4 As shown, multiple heat dissipation windows 11 are provided and are evenly opened on the side of the heat dissipation corrugated strip 5. An air guide edge 12 is installed outside the heat dissipation window 11, and an arc-shaped lateral air guide 13 is opened on the air guide edge 12.
[0031] There are a total of 6 heat dissipation windows 11, with 3 on each side. Each heat dissipation window 11 is equipped with an air guide edge 12, and the arc-shaped air guide ports 13 on the air guide edges 12 on both sides are arranged in the same direction.
[0032] The PTC heating element designed in this utility model has heat dissipation windows on each PCT heat sink strip, and air-guiding edges with air inlets are set on the heat dissipation windows, which can increase the overall heat dissipation efficiency, thereby improving the overall service life and playing a role in air guiding, thus improving the heat dissipation effect. In addition, since graphene needs to be sprayed between the flat plate, curved plate and heat dissipation corrugated strip, the setting of heat dissipation windows can greatly improve its adhesion, thereby ensuring the overall stability after installation.
[0033] like Figures 5-6 As shown, a multi-stage annular heating coil is formed by bending the aforementioned multi-stage high-heat-dissipation PTC heating element, with its ends facing each other. A polygonal heating coil is also shown, formed by bending the aforementioned multi-stage high-heat-dissipation PTC heating element in multiple segments, with its ends facing each other. Of course, the multi-stage high-heat-dissipation PTC heating element of this invention can also be applied to other heaters without any limitation.
[0034] The specific embodiments described herein are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A multi-level high-heat-dissipation PTC heating element, comprising at least two heat sinks and a PTC heating block, wherein at least one PTC heating block is sandwiched between the two heat sinks, characterized in that: The heat dissipation strip is composed of a flat sheet, a bent sheet and a heat dissipation corrugated strip, wherein the heat dissipation corrugated strip is welded to at least one side of the flat sheet, the bent sheet is welded to the side of the heat dissipation corrugated strip away from the flat sheet, the bent sheet is provided with bent edges on both sides, the bent edges wrap the heat dissipation corrugated strip, and a certain heat dissipation gap is left between the bent edges and the flat sheet below, the flat sheets of the adjacent two heat dissipation strips are welded to each other to form a heat dissipation edge, one end of the heat dissipation edge is provided with a terminal interface, one side of the bent sheet is welded and fixed to the PTC heat block, the terminal interface is connected to a zero line or at least one live wire, and heating is realized by turning on the zero line and the at least one live wire.
2. The multi-stage high heat dissipating PTC heat generating component according to claim 1, wherein: The heat dissipation strip has at least three heat dissipation strips, wherein the heat dissipation strip installed in the middle is provided with heat dissipation corrugated strips and bent sheets on both sides of the flat sheet, the two outermost heat dissipation strips are provided with heat dissipation corrugated strips and bent sheets on the opposite sides, and at least three heat dissipation edges are formed by welding the flat sheet to the flat sheet and welding the bent sheet to the PTC heat block, the terminal interface is installed on each heat dissipation edge, one terminal interface is connected to a zero line, and the remaining terminal interfaces are connected to live wires, and multi-grade heating is realized by turning on one zero line and one live wire or one live wire.
3. The multi-stage high heat dissipating PTC heat generating component according to claim 1 or 2, characterized in that: The heat dissipation corrugated strip has a whole wave shape structure, wherein the upper side is welded and fixed to the bent sheet through the welding top of the top, the lower side is welded and fixed to the flat sheet through the welding bottom of the bottom, the welding top and the welding bottom are combined by one or more structures of U-shaped structure, triangular structure, V-shaped structure and concave structure, and a plurality of heat dissipation windows are formed in the heat dissipation corrugated strip.
4. The multi-stage high heat dissipating PTC heat generating component of claim 3, wherein: The heat dissipation windows are evenly formed on the side of the heat dissipation corrugated strip, and air guide edges are installed outside the heat dissipation windows, and arc-shaped lateral air guide openings are formed in the air guide edges.
5. The multi-stage high heat dissipating PTC heat generating component of claim 4, wherein: The heat dissipation windows are evenly formed on the side of the heat dissipation corrugated strip, and air guide edges are installed outside the heat dissipation windows, and arc-shaped lateral air guide openings are formed in the air guide edges.
6. The multi-stage high heat dissipating PTC heat generating component of claim 4, wherein: The heat dissipation windows are evenly formed on the side of the heat dissipation corrugated strip, and air guide edges are installed outside the heat dissipation windows, and arc-shaped lateral air guide openings are formed in the air guide edges.
7. A multi-level annular heating coil, characterized in that: The heating ring is formed by bending the multi-grade high-heat-dissipation PTC heating assembly of claim 5 or 6, and the head and tail are opposite to each other.
8. A polygonal heat-generating ring, characterized by: The heating ring is formed by bending the multi-grade high-heat-dissipation PTC heating assembly of claim 5 or 6, and the head and tail are opposite to each other.