Coal gangue comprehensive utilization forming device

Abstract

The utility model relates to the technical field of coal gangue processing equipment, and particularly discloses a coal gangue comprehensive utilization forming device, which comprises a forming mechanism, a forming mechanism, a forming mechanism and a forming mechanism, the electric telescopic rod is started, the output end of the electric telescopic rod pulls the sliding plate to stably move upwards under the guide of the guide rod, the sliding plate ascends to drive the sealing seat and a formed coal gangue product on the sealing seat to be separated from a mold, meanwhile, the L-shaped push block ascends along with the sliding plate and pushes the V-shaped rotating rod to rotate around the rotating shaft, and in the process, the torsion spring gradually twists to store energy, so that the sealing seat and the formed coal gangue product are separated from the mold. The V-shaped rotating rod rotates to drive the roller frame and the pushing roller on the roller frame to rotate in the direction of the formed coal gangue, the pushing roller pushes the formed coal gangue to the conveying assembly in a soft rolling mode, impact and abrasion to coal gangue products are effectively reduced, and integrity and high quality of the products are guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of coal gangue processing equipment, specifically a coal gangue comprehensive utilization molding device. Background Technology

[0002] Comprehensive utilization of coal gangue refers to activities that utilize coal gangue for various purposes, such as underground backfilling, power generation, production of building materials, recycling of mineral products, production of chemical products, road construction, and land reclamation. This utilization method aims to reduce the environmental pollution caused by coal gangue, while realizing resource reuse and improving economic and social benefits. In the process of comprehensive utilization of coal gangue, especially in the production of building materials, such as brick making, molding equipment is required. This equipment is used to press the processed coal gangue raw materials into brick blanks with certain shapes and sizes.

[0003] Some existing molding devices use push blocks to directly push coal gangue products after demolding. However, this direct pushing method often causes wear on the surface of the molded coal gangue products and may even damage the product structure, thus seriously affecting the integrity and overall quality of the products. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a coal gangue comprehensive utilization molding device. This device solves the problem that the existing technology, which uses a pusher block to directly push the coal gangue product, can easily cause wear on the surface of the molded coal gangue product, and may even lead to structural damage to the product, thereby seriously affecting the integrity and overall quality of the product.

[0005] A coal gangue comprehensive utilization molding device includes: a molding mechanism, including a molding component, a pressing mold component installed on the molding component, and a conveying component connected to the molding component;

[0006] The demolding mechanism includes a demolding component slidably engaged on the molding component, an L-shaped push block mounted on the demolding component, an electric telescopic rod for driving the demolding component to rise and fall, and an ejection component rotatably engaged on the molding component;

[0007] The ejection assembly includes a V-shaped rotating rod and a torsion spring. The V-shaped rotating rod is rotatably connected to the forming assembly. One end of the torsion spring is embedded in the V-shaped rotating rod, and the other end of the torsion spring is embedded in the forming assembly. A roller frame is fixedly connected to the V-shaped rotating rod, and a pusher roller is rotatably connected to the roller frame.

[0008] Preferably, the molding assembly includes a worktable, with one end of several guide rods fixedly connected to the top of the worktable, and a top plate fixedly connected to the top of the several guide rods. A mold is fixedly connected to the worktable and below the top plate, and a connecting block is fixedly connected to the outside of the mold. A rotating shaft is fixedly connected to the connecting block, and a V-shaped rotating rod is rotatably connected to the outside of the rotating shaft. A torsion spring is sleeved on the outside of the rotating shaft, with one end of the torsion spring embedded in the V-shaped rotating rod and the other end of the V-shaped rotating rod embedded in the connecting block.

[0009] Preferably, the molding assembly includes a hydraulic cylinder fixedly connected to the top of the top plate, the output end of the hydraulic cylinder passing through the top plate and fixedly connected to a connecting plate, a pressure plate fixedly connected to the bottom of the connecting plate, and the connecting plate slidably connected to the outside of a plurality of guide rods.

[0010] Preferably, the demolding assembly includes a slide plate slidably connected to the outside of a plurality of guide rods, a sealing seat fixedly connected to the top of the slide plate, and an L-shaped pusher fixedly connected to the slide plate.

[0011] Preferably, one end of the electric telescopic rod is fixedly connected to the mold, and the other end of the electric telescopic rod is fixedly connected to the slide plate.

[0012] Preferably, the conveying assembly includes a support frame, one end of which is fixedly connected to the workbench and close to the mold, and a conveyor belt is mounted on the support frame.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. This utility model, by activating the electric telescopic rod, causes the output end to smoothly move the traction slide plate upward under the guidance of the guide rod. The rise of the slide plate not only causes the sealing seat and the formed coal gangue product on it to detach from the mold, but also causes the L-shaped push block to rise along with it, pushing the V-shaped rotating rod to rotate around the shaft. During this process, the torsion spring gradually twists and stores energy. The rotation of the V-shaped rotating rod causes the roller frame and the push roller on it to rotate towards the formed coal gangue. The push roller pushes the formed coal gangue towards the conveying component in a gentle rolling manner, effectively reducing the impact and wear on the coal gangue product and ensuring the integrity and high quality of the product.

[0015] 2. This utility model enables seamless transfer of coal gangue products by activating the conveyor belt, allowing them to smoothly enter the next production step for further operation. This not only ensures the continuity and efficiency of the production process but also further improves overall production efficiency by reducing manual intervention, providing strong support for the automated processing of coal gangue products. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is an exploded structural diagram of the present invention;

[0018] Figure 3 This is a schematic diagram of the molding mechanism of this utility model;

[0019] Figure 4 This is a schematic diagram of the demolding mechanism of this utility model.

[0020] In the diagram: 1. Molding mechanism; 11. Molding component; 111. Workbench; 112. Guide rod; 113. Top plate; 114. Mold; 115. Connecting block; 116. Rotating shaft; 12. Pressing mold component; 121. Hydraulic cylinder; 122. Connecting plate; 123. Pressure plate; 13. Conveying component; 131. Support frame; 132. Conveyor belt; 2. Demolding mechanism; 21. Demolding component; 211. Slide plate; 212. Sealing seat; 22. L-shaped push block; 23. Electric telescopic rod; 24. Ejection component; 241. V-shaped rotating rod; 242. Torsion spring; 243. Roller frame; 244. Push roller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 4 As shown:

[0023] Example 1: This utility model provides a coal gangue comprehensive utilization molding device, including: molding mechanism 1, including molding component 11, molding component 12 installed on molding component 11, and conveying component 13 connected to molding component 11;

[0024] The demolding mechanism 2 includes a demolding component 21 that is slidably embedded in the molding component 11, an L-shaped push block 22 installed on the demolding component 21, an electric telescopic rod 23 for driving the demolding component 21 to rise and fall, and an ejection component 24 that is rotatably embedded in the molding component 11.

[0025] The ejection assembly 24 includes a V-shaped rotating rod 241 and a torsion spring 242. The V-shaped rotating rod 241 is rotatably connected to the molding assembly 11. One end of the torsion spring 242 is embedded in the V-shaped rotating rod 241, and the other end of the torsion spring 242 is embedded in the molding assembly 11. A roller frame 243 is fixedly connected to the V-shaped rotating rod 241, and a pusher roller 244 is rotatably connected to the roller frame 243.

[0026] In this process, coal gangue is placed in the forming component 11. Then, the pressing component 12 is activated to compact and press the coal gangue until it is formed. After forming, the pressing component 12 is controlled to return to its original position. Then, the electric telescopic rod 23 is activated, and its output end pulls the demolding component 21 and the L-shaped push block 22 to rise. During the rise of the L-shaped push block 22, it pushes the V-shaped rotating rod 241 to rotate. During this process, the torsion spring 242 gradually twists and stores energy. The rotation of the V-shaped rotating rod 241 drives the roller frame 243 and the pushing roller 244 on it to rotate towards the formed coal gangue, pushing the formed coal gangue to the conveying component 13 for further processing.

[0027] Specifically, the molding component 11 includes a workbench 111, with one end of several guide rods 112 fixedly connected to the top of the workbench 111. The top of the several guide rods 112 is fixedly connected to a top plate 113. A mold 114 is fixedly connected to the workbench 111 and located below the top plate 113. A connecting block 115 is fixedly connected to the outside of the mold 114. A rotating shaft 116 is fixedly connected to the connecting block 115. A V-shaped rotating rod 241 is rotatably connected to the outside of the rotating shaft 116. A torsion spring 242 is sleeved on the outside of the rotating shaft 116. One end of the torsion spring 242 is embedded in the V-shaped rotating rod 241, and the other end of the V-shaped rotating rod 241 is embedded in the connecting block 115.

[0028] Specifically, the molding assembly 12 includes a hydraulic cylinder 121 fixedly connected to the top of the top plate 113. The output end of the hydraulic cylinder 121 passes through the top plate 113 and is fixedly connected to a connecting plate 122. A pressure plate 123 is fixedly connected to the bottom of the connecting plate 122. The connecting plate 122 is slidably connected to the outside of several guide rods 112.

[0029] Specifically, the demolding assembly 21 includes a slide plate 211 slidably connected to the outside of several guide rods 112, a sealing seat 212 fixedly connected to the top of the slide plate 211, and an L-shaped push block 22 fixedly connected to the slide plate 211.

[0030] Specifically, one end of the electric telescopic rod 23 is fixedly connected to the mold 114, and the other end of the electric telescopic rod 23 is fixedly connected to the slide plate 211.

[0031] As can be seen from the above, during use, the coal gangue is first placed in the mold 114. Then, the hydraulic cylinder 121 is activated, and its output end pushes the connecting plate 122 to move smoothly downward under the guidance of the guide rod 112. The connecting plate 122 drives the pressure plate 123 to press down, compacting the coal gangue until it is formed. After forming, the hydraulic cylinder 121 is controlled to return the pressure plate 123 to its original position. Then, the electric telescopic rod 23 is activated, and its output end pulls the traction slide plate 211 to move smoothly upward under the guidance of the guide rod 112. The rise of the slide plate 211 not only causes the sealing seat 212 and the formed coal gangue product on it to detach from the mold 114, but also causes the L-shaped push block 22 to rise and push the V-shaped rotating rod 241 to rotate around the rotating shaft 116. During this process, the torsion spring 24 2. Gradually twisting and storing energy, the rotation of the V-shaped rotating rod 241 drives the roller frame 243 and the pusher roller 244 on it to rotate towards the forming coal gangue. The pusher roller 244 pushes the forming coal gangue towards the conveying component 13 in a gentle rolling manner, effectively reducing the impact and wear on the coal gangue product and ensuring the integrity and high quality of the product. Subsequently, the forming coal gangue is transported to the next process for further processing through the conveying component 13. Finally, by controlling the electric telescopic rod 23, the demolding component 21 and the L-shaped pusher block 22 are lowered and reset. The reset of the L-shaped pusher block 22 releases the pushing effect on the ejection component 24. At this time, the torsion spring 242 releases the stored energy, driving the pusher roller 244 away from the mold 114, making full preparation for the next pressing and forming work.

[0032] like Figure 3 As shown:

[0033] Example 2: This example is basically the same as the previous example, except that the conveying component 13 includes a support frame 131. One end of the support frame 131 is fixedly connected to the workbench 111 and close to the mold 114. A conveyor belt 132 is installed on the support frame 131.

[0034] As can be seen from the above, when the coal gangue product is pushed onto the conveyor belt 132 by the pusher roller 244, the seamless transfer of the coal gangue product can be achieved simply by starting the conveyor belt 132, so that it can smoothly enter the next production step for further operation. This not only ensures the continuity and efficiency of the production process, but also further improves the overall production efficiency by reducing manual intervention, providing strong support for the automated processing of coal gangue products.

[0035] Application process:

[0036] Preparation phase:

[0037] The coal gangue is placed in the mold 114 of the forming component 11.

[0038] Compression molding:

[0039] The hydraulic cylinder 121 of the mold assembly 12 is activated, and its output end pushes the connecting plate 122 to move smoothly downward under the guidance of the guide rod 112. The connecting plate 122 drives the pressure plate 123 to press down, compacting the coal gangue in the mold 114 until it is formed. After the forming is completed, the pressure plate 123 is returned to its original position by controlling the hydraulic cylinder 121.

[0040] Demolding and ejection:

[0041] When the electric telescopic rod 23 is activated, its output end pulls the demolding component 21 and the L-shaped pusher 22 to rise. During the rise of the L-shaped pusher 22, it pushes the V-shaped rotating rod 241 to rotate around the rotating shaft 116. The torsion spring 242 gradually twists and stores energy. The rotation of the V-shaped rotating rod 241 drives the roller frame 243 and the pushing roller 244 on it to rotate towards the shaped coal gangue, pushing the shaped coal gangue towards the conveying component 13 in a gentle rolling manner.

[0042] Transfer to the next process:

[0043] When the coal gangue product is pushed onto the conveyor belt 132 by the pusher roller 244, the conveyor belt 132 is started, and the conveyor belt 132 seamlessly transfers the coal gangue product to the next production step for further processing.

[0044] Reset to prepare for the next operation:

[0045] By controlling the electric telescopic rod 23, the demolding assembly 21 and the L-shaped push block 22 are lowered and reset. The reset of the L-shaped push block 22 releases the pushing effect on the ejection assembly 24, and the torsion spring 242 releases its stored energy, driving the push roller 244 away from the mold 114, preparing for the next pressing and molding operation.

[0046] All standard parts used in this invention can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all employ conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all use conventional models in the prior art, and the circuit connections also use conventional connection methods in the prior art, which will not be detailed here. Any content not described in detail in this specification belongs to the prior art known to those skilled in the art.

[0047] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. "A plurality of" means two or more, unless otherwise explicitly specified.

[0048] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0049] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0050] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0051] The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other.

[0052] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A coal gangue comprehensive utilization forming device, characterized in that, The utility model relates to a kind of moulding mechanism and stripping mechanism, comprising: Moulding mechanism (1), including moulding assembly (11), die assembly (12) mounted on the moulding assembly (11), and the conveying assembly (13) connected with the moulding assembly (11); Stripping mechanism (2), including stripping assembly (21) slidingly clamped on the moulding assembly (11), L-shaped push block (22) mounted on the stripping assembly (21), electric telescopic rod (23) for driving the stripping assembly (21) to lift, push-out assembly (24) rotatably clamped on the moulding assembly (11); The push-out assembly (24) includes V-shaped rotating rod (241) and torsional spring (242), the V-shaped rotating rod (241) is rotatably connected on the moulding assembly (11), one end of the torsional spring (242) is embedded in V-shaped rotating rod (241), the other end of the torsional spring (242) is embedded in the moulding assembly (11), the V-shaped rotating rod (241) is fixedly connected with cylinder frame (243), the cylinder frame (243) is rotatably connected with push material cylinder (244).

2. The coal gangue comprehensive utilization forming device according to claim 1, characterized in that, The moulding assembly (11) includes workbench (111), one end of a plurality of guide rods (112) is fixedly connected to the top of the workbench (111), a plurality of the top of the guide rods (112) is fixedly connected with top plate (113) in common, the mould (114) is fixedly connected on the workbench (111) and below the top plate (113), the outside of the mould (114) is fixedly connected with connecting block (115), the connecting block (115) is fixedly connected with rotating shaft (116), the V-shaped rotating rod (241) is rotatably connected outside the rotating shaft (116), the torsional spring (242) is sleeved outside the rotating shaft (116), one end of the torsional spring (242) is embedded in V-shaped rotating rod (241), the other end of the V-shaped rotating rod (241) is embedded in connecting block (115).

3. The coal gangue comprehensive utilization forming device according to claim 2, characterized in that, The die assembly (12) includes hydraulic cylinder (121) fixedly connected on the top of the top plate (113), the output end of the hydraulic cylinder (121) penetrates the top plate (113) and is fixedly connected with connecting plate (122), the bottom of the connecting plate (122) is fixedly connected with pressing plate (123), the connecting plate (122) is slidingly connected outside a plurality of guide rods (112).

4. The coal gangue comprehensive utilization forming device according to claim 3, characterized in that, The stripping assembly (21) includes slidingly connected outside a plurality of guide rods (112) sliding plate (211), the top of the sliding plate (211) is fixedly connected with sealing seat (212), the L-shaped push block (22) is fixedly connected on the sliding plate (211).

5. The coal gangue comprehensive utilization forming device according to claim 4, characterized in that, One end of the electric telescopic rod (23) is fixedly connected on the mould (114), the other end of the electric telescopic rod (23) is fixedly connected on the sliding plate (211).

6. The coal gangue comprehensive utilization forming device according to claim 5, characterized in that, The conveying assembly (13) includes support frame (131), one end of the support frame (131) is fixedly connected on the workbench (111) and close to the mould (114), the support frame (131) is installed with conveying belt (132).

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