Anti-blocking slag conveyor for gasification furnace

By designing an anti-clogging slag removal machine with extrusion components, a slag-liquid separation box, and a slag cleaning component, the problem of inconvenient transportation caused by the mixing of ash and liquid was solved, achieving effective separation and convenient transportation of ash and slag.

CN223921363UActive Publication Date: 2026-02-17JINAN HAIYAO NEW ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202520513401.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-24
Publication Date
2026-02-17
Estimated Expiration
2035-03-24

AI Technical Summary

Technical Problem

When the ash removal machine of the existing gasifier discharges ash, the smaller ash particles mix with the liquid, which makes transportation inconvenient.

Method used

An anti-clogging slag removal machine was designed, which includes an extrusion component, a slag-liquid separation box, a screen plate, and a slag cleaning component. The extrusion component crushes the ash and slag, the slag-liquid separation box separates the ash and slag from the liquid, and the slag cleaning component pushes the ash and slag away from the discharge port, thereby achieving the separation of ash and slag from the liquid.

Benefits of technology

It effectively prevents ash and slag blockage, simplifies the transportation process, and improves the transportation efficiency of ash and slag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of slag salvaging machines, and provides an anti-blocking slag salvaging machine for a gasification furnace, which is not easy to block, convenient to separate liquid in ash slag and more convenient to transport, and comprises a gasification furnace body, a slag salvaging box, an extrusion assembly, a slag-liquid separation box, a sieve plate and a slag removal assembly, the extrusion assembly is arranged in the slag salvaging box and used for crushing large ash slag through extrusion, the slag-liquid separation box is fixedly connected to the slag salvaging box, the slag-liquid separation box is communicated with the slag salvaging box, an ash slag discharge port is formed in the slag-liquid separation box, a black water outlet pipe is communicated with the slag-liquid separation box, a valve is arranged on the black water outlet pipe, and the black water outlet pipe is communicated with the slag salvaging box. The sieve plate is fixedly connected to the slag-liquid separation box, the slag removal assembly is arranged on the slag-liquid separation box and used for pushing ash away from the ash discharge port, the slag removal assembly comprises a sliding plate, an electric push rod, a slag removal plate and a sliding driving assembly, and the sliding plate is slidably connected to the slag-liquid separation box.
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Description

Technical Field

[0001] This utility model relates to the field of slag removal machine technology, specifically to an anti-clogging slag removal machine for a gasifier. Background Technology

[0002] A gasifier converts solid or liquid fuel into combustible gas, which is then mixed with air and burned to achieve heating. Compared to traditional oil-fired furnaces, gasifiers have higher combustion efficiency, save energy, and reduce environmental pollution, and are therefore widely used. To prevent ash and slag produced by the gasifier from clogging the gasifier's discharge port, a slag remover is generally used for slag removal.

[0003] An existing anti-clogging slag removal machine for gasifiers, patent publication number CN219449626U, can screen large and small slag clumps. After screening, the large slag clumps are discharged into the coarse slag chamber, and then the hydraulic telescopic rod drives the pressing block to crush the slag and drop it into the main body of the slag removal machine, thus avoiding large slag clogging the slag outlet.

[0004] However, the ash and slag discharged from the gasifier may contain liquid. The above-mentioned existing technology may discharge smaller ash and slag together with the liquid during ash discharge, which is not conducive to transportation. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an anti-clogging slag removal machine for gasifiers, which solves the problem mentioned in the background art that the existing technology is likely to discharge smaller ash slags and liquids together, which is not conducive to transportation.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an anti-clogging slag removal machine for a gasifier, comprising a gasifier body, a slag removal box, an extrusion assembly, a slag-liquid separation box, a screen plate, and a slag cleaning assembly. The slag removal box is connected to the gasifier body. The extrusion assembly is disposed within the slag removal box and is used to crush larger ash slag through extrusion. The slag-liquid separation box is fixedly connected to the slag removal box and is connected to the slag removal box. The slag-liquid separation box has an ash slag discharge port. A black water discharge pipe is connected to the slag-liquid separation box, and a valve is disposed on the black water discharge pipe. The screen plate is fixedly connected to the slag-liquid separation box. The slag cleaning assembly is disposed on the slag-liquid separation box and is used to push the ash slag away from the ash slag discharge port.

[0009] Preferably, the extrusion assembly includes extrusion rollers, extrusion plates, and a reversing assembly. There are two extrusion rollers, both of which are rotatably connected to the slag collection box. There are two extrusion plates, both of which are fixedly connected to the slag collection box. The reversing assembly is located on the slag collection box and is used to drive the two extrusion rollers to rotate in opposite directions.

[0010] Furthermore, the reversing assembly includes a protective box, rotating rods, rotating gears, and a first motor. The protective box is fixedly connected to the slag collection box. There are two rotating rods, each fixedly connected to one of the two extrusion rollers, and the rotating rods pass through the slag collection box and are rotatably connected to the protective box. There are two rotating gears, each fixedly sleeved on one of the two rotating rods, and the two rotating gears mesh with each other. The first motor is fixedly installed on the protective box, and the output end of the first motor passes through the protective box and is concentrically connected to one of the rotating rods.

[0011] Furthermore, the slag cleaning assembly includes a sliding plate, an electric push rod, a slag cleaning plate, and a deslip assembly. The sliding plate is slidably connected to the slag-liquid separation tank, the electric push rod is fixedly installed on the sliding plate, the slag cleaning plate is fixedly connected to the output end of the electric push rod, the slag-liquid separation tank has a moving groove, and the deslip assembly is disposed on the slag-liquid separation tank for driving the sliding plate to slide.

[0012] Furthermore, the deslip assembly includes a fixed plate, a rotating screw, a threaded block, and a second motor. Two fixed plates are provided, and the fixed plates are fixedly connected to the sludge-liquid separation tank. The rotating screw is rotatably connected between the two fixed plates. The threaded block is threaded onto the rotating screw and is fixedly connected to the sliding plate. The second motor is fixedly mounted on the fixed plate, and the output end of the second motor passes through the fixed plate and is concentrically connected to the rotating screw.

[0013] An inclined plate is fixedly connected to the slag removal box.

[0014] (III) Beneficial Effects

[0015] In summary, this utility model has at least one of the following beneficial technical effects:

[0016] This anti-clogging slag remover for gasifiers allows ash and slag falling from the gasifier body to enter the slag removal box. Larger ash and slag are crushed by an extrusion assembly and then enters the slag-liquid separation box. A screen separates the ash and slag from the liquid. A cleaning assembly pushes the ash and slag away from the ash and slag outlet. The liquid flows out through the black water outlet pipe when the valve is opened. Therefore, this anti-clogging slag remover for gasifiers is less prone to clogging and facilitates the separation of liquid from the ash and slag, making transportation easier. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a partial cross-sectional structural diagram showing the interaction of the rotating rod, rotating gear, and first motor of this utility model.

[0019] Figure 3 This is a partial cross-sectional structural diagram showing the cooperation of the sludge-liquid separation box, valves, and sieve plate of this utility model;

[0020] Figure 4 This is a schematic diagram showing the structure of the sliding plate, electric push rod, and slag removal plate of this utility model.

[0021] In the diagram: 1. Gasifier body; 2. Slag removal box; 3. Slag-liquid separation box; 4. Ash and slag discharge port; 5. Black water discharge pipe; 6. Valve; 7. Screen plate; 8. Extrusion roller; 9. Extrusion plate; 10. Protective box; 11. Rotating rod; 12. Rotating gear; 13. First motor; 14. Sliding plate; 15. Electric push rod; 16. Slag cleaning plate; 17. Fixed plate; 18. Rotating screw; 19. Threaded block; 20. Second motor; 21. Inclined plate. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] The present invention will be further described in detail below with reference to the accompanying drawings.

[0024] Example 1

[0025] Reference Figures 1 to 4A clog-resistant slag removal machine for a gasifier includes a gasifier body 1, a slag removal box 2, an extrusion assembly, a slag-liquid separation box 3, a screen plate 7, and a slag cleaning assembly. The slag removal box 2 is connected to the gasifier body 1. The extrusion assembly is located inside the slag removal box 2 and is used to crush larger ash slag through extrusion. The extrusion assembly includes extrusion rollers 8, extrusion plates 9, and a reversing assembly. Two extrusion rollers 8 are provided, and both extrusion rollers 8 are rotatably connected to the slag removal box 2. Two extrusion plates 9 are provided, and both extrusion plates 9 are fixedly connected to the slag removal box 2. The reversing assembly is located on the slag removal box 2 and is used to drive the two extrusion rollers 8 to rotate in opposite directions. The reversing assembly includes a protective box 10, rotating rods 11, rotating gears 12, and a first motor 13. The protective box 10 is fixedly connected to the slag removal box 2, and two rotating rods 11 are provided, and the two rotating rods 11 are respectively fixedly connected to the two extrusion rollers 8. The rotating rod 11 passes through the slag collection box 2 and is rotatably connected to the protective box 10. There are two rotating gears 12, which are respectively fixedly sleeved on the two rotating rods 11 and mesh with each other. The first motor 13 is fixedly installed on the protective box 10. The output end of the first motor 13 passes through the protective box 10 and is concentrically connected to one of the rotating rods 11. The output end of the first motor 13 drives the rotating rod 11 located on one side to rotate. The rotating rod 11 drives the rotating gear 12 located on one side to rotate, thereby driving the other rotating gear 12 to rotate in the opposite direction, and then driving the two extrusion rollers 8 to rotate in the opposite direction, so as to extrude the ash and slag into smaller ash and slag, thereby preventing the ash and slag from blocking the ash and slag discharge port 4 due to its large size. An inclined plate 21 is fixedly connected to the slag collection box 2 to facilitate the ash and slag entering the slag-liquid separation box 3.

[0026] Reference Figures 1 to 4The slag-liquid separation box 3 is fixedly connected to the slag collection box 2 and is connected to the slag collection box 2. The slag-liquid separation box 3 has an ash discharge port 4 and a black water discharge pipe 5 connected to it. A valve 6 is installed on the black water discharge pipe 5. A screen plate 7 is fixedly connected to the slag-liquid separation box 3 to facilitate the separation of ash and liquid. A slag cleaning assembly is installed on the slag-liquid separation box 3 to push the ash away from the ash discharge port 4. The slag cleaning assembly includes a sliding plate 14, an electric push rod 15, a slag cleaning plate 16, and a sliding drive assembly. The sliding plate 14 is slidably connected to the slag-liquid separation box 3, the electric push rod 15 is fixedly installed on the sliding plate 14, and the slag cleaning plate 16 is fixedly connected to the output end of the electric push rod 15. A moving groove is provided on the slag-liquid separation box 3. The sliding drive assembly is installed on the slag-liquid separation box 3 to drive the sliding plate 14 to slide. The sliding drive assembly includes a fixed plate. 17. A rotating screw 18, a threaded block 19, and a second motor 20 are connected. Two fixed plates 17 are provided, which are fixedly connected to the slag-liquid separation box 3. The rotating screw 18 is rotatably connected between the two fixed plates 17. The threaded block 19 is threadedly fitted onto the rotating screw 18 and is fixedly connected to the sliding plate 14. The second motor 20 is fixedly installed on the fixed plate 17. The output end of the second motor 20 passes through the fixed plate 17 and is concentrically connected to the rotating screw 18. The electric push rod 15 drives the slag cleaning plate 16 to move downward until the slag cleaning plate 16 contacts the screen plate 7. The output end of the second motor 20 drives the rotating screw 18 to rotate. The rotation of the rotating screw 18 drives the threaded block 19 to move. The threaded block 19 drives the sliding plate 14 to slide. The electric push rod 15 drives the slag cleaning plate 16 to move, thereby pushing the ash and slag away from the ash and slag discharge port 4.

[0027] Example 2

[0028] In summary, the working principle and process of the anti-clogging slag removal machine for the gasifier are as follows: During use, the ash and slag falling from the gasifier body 1 enters the slag removal box 2. The output end of the first motor 13 drives the rotating rod 11 located on one side to rotate. The rotating rod 11 drives the rotating gear 12 located on one side to rotate, thereby driving another rotating gear 12 to rotate in the opposite direction. This, in turn, drives the two extrusion rollers 8 to rotate in the opposite direction, compressing the ash and slag into smaller pieces. The ash and slag then pass through the inclined plate 21. Upon entering the slag-liquid separation tank 3, the sieve plate 7 separates the ash and liquid. The electric push rod 15 drives the cleaning plate 16 to move downwards until the cleaning plate 16 contacts the sieve plate 7. The output end of the second motor 20 drives the rotating screw 18 to rotate. The rotating screw 18 drives the threaded block 19 to move. The threaded block 19 drives the sliding plate 14 to slide. By driving the cleaning plate 16 to move through the electric push rod 15, the ash can be pushed away from the ash discharge port 4. The valve 6 is opened, and the liquid can flow out through the black water discharge pipe 5.

[0029] The embodiments described above merely illustrate specific implementations of this utility model, and while the descriptions are detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A de-clogging sluicing machine for a gasifier, comprising a gasifier body (1), characterized in that, Also include: Slag box (2), the slag box (2) is communicated on the gasification furnace body (1); Extrusion assembly, the extrusion assembly is arranged from the slag box (2), for crushing larger ash by extrusion; Slag liquid separation tank (3), the slag liquid separation tank (3) is fixedly connected on the slag box (2), and the slag liquid separation tank (3) is communicated with the slag box (2), and the slag liquid separation tank (3) is provided with ash discharge port (4), the slag liquid separation tank (3) is communicated with black water outlet pipe (5), and the black water outlet pipe (5) is provided with valve (6); Screen plate (7), the screen plate (7) is fixedly connected on the slag liquid separation tank (3); Slag cleaning assembly, the slag cleaning assembly is arranged on the slag liquid separation tank (3), for pushing ash away from ash discharge port (4).

2. A non-blocking slag extractor for a gasifier as claimed in claim 1, wherein, The extrusion assembly includes: Extrusion roller (8), the extrusion roller (8) is provided with two, two extrusion roller (8) are all rotatably connected on the slag box (2); Extrusion plate (9), the extrusion plate (9) is provided with two, two extrusion plate (9) are all fixedly connected on the slag box (2); Reverse assembly, the reverse assembly is arranged on the slag box (2), for driving two extrusion roller (8) to reverse rotation.

3. A non-blocking slag extractor for a gasifier as claimed in claim 2, wherein, The reverse assembly includes: Protective box (10), the protective box (10) is fixedly connected on the slag box (2); Rotary rod (11), the rotary rod (11) is provided with two, two rotary rod (11) are respectively fixedly connected on two extrusion roller (8), and the rotary rod (11) penetrates the slag box (2) and is rotatably connected on the protective box (10); Rotary gear (12), the rotary gear (12) is provided with two, two rotary gear (12) are respectively fixedly sleeved on two rotary rod (11), and two rotary gear (12) are engaged; First motor (13), the first motor (13) is fixedly installed on the protective box (10), and the output end of the first motor (13) penetrates the protective box (10) and is concentrically connected with one of the rotary rod (11).

4. A non-blocking slag extractor for a gasifier as claimed in claim 3, wherein, The slag cleaning assembly includes: Sliding plate (14), the sliding plate (14) is slidably connected on the slag liquid separation tank (3); Electric push rod (15), the electric push rod (15) is fixedly installed on the sliding plate (14); Slag cleaning plate (16), the slag cleaning plate (16) is fixedly connected on the output end of the electric push rod (15), and the slag liquid separation tank (3) is provided with moving groove; Drive sliding assembly, the drive sliding assembly is arranged on the slag liquid separation tank (3), for driving the sliding plate (14) to slide.

5. A non-blocking sluicing machine for a gasifier according to claim 4, characterized in that, The drive sliding assembly includes: Fixed plate (17), the fixed plate (17) is provided with two, and the fixed plate (17) is fixedly connected on the slag liquid separation tank (3); Rotary screw (18), the rotary screw (18) is rotatably connected between two fixed plates (17). A threaded block (19) is sleeved on the rotating screw rod (18), and the threaded block (19) is fixedly connected to the sliding plate (14); A second motor (20) is fixedly installed on the fixed plate (17), and an output end of the second motor (20) penetrates through the fixed plate (17) and is connected with the rotating screw rod (18) in a concentric mode.

6. A non-blocking sluicing machine for a gasifier according to claim 5, characterized in that, An inclined plate (21) is fixedly connected to the slag box (2).

Citation Information

Patent Citations

  • Anti-blocking slag conveyor for gasification furnace

    CN219449626U