Automatic wire harness strapping machine
By designing an automatic bundling machine, which utilizes components such as electric slide rails and hydraulic rods to automate the bundling of wire harnesses, the problem of time-consuming manual bundling is solved, and efficiency and stability are improved.
Patent Information
- Application Number
- CN202521009800.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-05-21
AI Technical Summary
Existing wire harness bundling devices require manual winding of the bundling wire, which is time-consuming, increases the labor intensity of workers, and has low bundling efficiency.
Design an automatic wire harness bundling machine that uses components such as electric slide rails, hydraulic rods and drive motors to automate the bundling process, including the automated operation of clamping, cutting and wrapping the bundling rope.
It enables automated bundling of wire harnesses, reduces manual operation, improves bundling efficiency and stability, and reduces labor intensity.
Smart Images

Figure CN223972796U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wire harness bundling technology, specifically relating to an automatic wire harness bundling machine. Background Technology
[0002] Wire harness bundling is a crucial step in the manufacturing of electrical and electronic equipment. It refers to the process of neatly binding multiple wires or cables together according to certain rules to form a wire harness. Its purpose is to improve the reliability and safety of the wire harness, optimize the internal space layout of the equipment, and facilitate installation, maintenance, and repair.
[0003] Chinese patent CN221679078U discloses a bundling device for wire harness processing, relating to the field of wire harness processing technology. This bundling device includes a bundling machine, an adjusting mechanism, and a clamping mechanism. The top of the bundling machine has an adjusting groove, inside which an adjusting platform is placed. Two sets of bases are fixedly installed on the top of the adjusting platform, each set of bases having a groove. A set of A anti-slip pads is fixedly installed in each of the two grooves. The clamping mechanism is located on the adjusting platform and includes fixing components, connecting rods, pressure plates, B anti-slip pads, and linkage rods. Two sets of fixing components are fixedly installed on the top of the adjusting platform, and two sets of connecting rods are located directly above the adjusting platform. This bundling device for wire harness processing, through the clamping mechanism on the adjusting platform, can quickly clamp and fix the wire harness, offering fast operation, saving time and effort, improving the practicality of the device, and increasing its processing efficiency.
[0004] However, although the above-mentioned technical solution can achieve the purpose of bundling wire harnesses, it is time-consuming to place the wire harnesses together and then manually wind them around the harnesses with the bundling wire on the winding spool. It requires workers to manually operate one by one, which increases the workload and fatigue of the workers and reduces the work progress. Therefore, it has certain limitations in use. Utility Model Content
[0005] The purpose of this invention is to provide an automatic wire harness bundling machine to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] An automatic wire harness bundling machine includes: a housing; a bracket fixedly connected to the top of one side of the housing; a stabilizing plate fixedly connected to one side of the top of the housing; a first drive motor fixedly connected inside the stabilizing plate; a vertical rod fixedly connected to the output end of the first drive motor; a connecting plate fixedly connected to the bottom end of the vertical rod; an electric telescopic rod fixedly connected to the bottom of the connecting plate; a clamping cylinder fixedly connected to the output end of the electric telescopic rod; two first hydraulic rods fixedly connected inside the clamping cylinder; clamping blocks fixedly connected to the output ends of the first hydraulic rods; two support rods fixedly connected to one side of the inner top wall of the stabilizing plate; support blocks fixedly connected to the bottom ends of the support rods; a second hydraulic rod fixedly connected to the bottom of the support blocks; and a cutting blade fixedly connected to the output end of the second hydraulic rod.
[0008] Preferably, the housing has two grooves inside, and two first electric slide rails are fixedly connected to both sides of the inner sidewall of each groove. A first electric slider is slidably connected inside the first electric slide rail. A second electric slide rail is fixedly connected to one side of the first electric slider. A second electric slider is slidably connected inside the second electric slide rail. A third hydraulic rod is fixedly connected inside the second electric slider. A connecting plate is fixedly connected to the output end of the third hydraulic rod. A clamping ring is fixedly connected to one side of the connecting plate.
[0009] Preferably, the box body has a guide groove inside, an arc-shaped support block is fixedly connected to one side of the bottom wall of the guide groove, an elastic band is provided on the inner side wall of the arc-shaped support block, a connecting block is fixedly connected to one side of the arc-shaped support block, a cutting groove is provided inside the connecting block, and the surface of the cutting blade penetrates the inside of the cutting groove.
[0010] Preferably, a second drive motor is fixedly connected to one side of the surface of the bracket, and a cable reel is fixedly connected to the output end of the second drive motor. A binding rope is wound around the surface of the cable reel.
[0011] Preferably, the inner wall of the guide groove is fixedly connected with three guide rings, and the surface of the binding rope penetrates through the interior of the guide rings.
[0012] Preferably, a control panel is fixedly connected to the top of one side of the housing surface, and the control panel is electrically connected to the first drive motor, the second drive motor, the electric telescopic rod, the first hydraulic rod, the second hydraulic rod, and the third hydraulic rod.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] (1) The wire harness can be bundled as needed during use. The wire harness can be pre-fixed during bundling to keep it stable. Then, it is driven down by the first electric slide rail and finally comes into contact with the bundling rope to be bundled. The whole process is automated, which avoids the workers from wrapping the bundling rope around the surface of the wire harness one by one, reduces the labor intensity of the workers, and can speed up the progress of the wire harness bundling work to a certain extent.
[0015] (2) The wire harness surface can be bundled multiple times, making the bundling more stable. When the bundling rope is transported, the guide ring plays a certain guiding role, so that the bundling rope is accurately positioned above the elastic band, which facilitates the subsequent bundling work. Attached Figure Description
[0016] Figure 1 This is a perspective view of the present utility model;
[0017] Figure 2 This is a perspective view of the arc-shaped support block of this utility model;
[0018] Figure 3 This is a cross-sectional view of the clamping cylinder of this utility model;
[0019] In the diagram: 1. Box body; 2. Bracket; 3. Stabilizing plate; 4. First drive motor; 5. Vertical rod; 6. Electric telescopic rod; 7. Clamping cylinder; 8. First hydraulic rod; 9. Clamping block; 10. Support block; 11. Second hydraulic rod; 12. Cutting blade; 13. Arc-shaped support block; 14. Elastic band; 15. Cutting groove; 16. Second drive motor; 17. Cable reel; 18. Guide groove; 19. Binding rope; 20. First electric slide rail; 21. Third hydraulic rod; 22. Connecting plate; 23. Clamping ring; 24. Guide ring. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1:
[0022] Please see Figures 1 to 3As shown, an automatic wire harness bundling machine includes a housing 1. A bracket 2 is fixedly connected to the top of one side of the housing 1. A stabilizing plate 3 is fixedly connected to one side of the top of the housing 1. A first drive motor 4 is fixedly connected inside the stabilizing plate 3. A vertical rod 5 is fixedly connected to the output end of the first drive motor 4. A connecting plate is fixedly connected to the bottom end of the vertical rod 5. An electric telescopic rod 6 is fixedly connected to the bottom of the connecting plate. A clamping cylinder 7 is fixedly connected to the output end of the electric telescopic rod 6. Two first hydraulic rods 8 are fixedly connected inside the clamping cylinder 7. A clamping block 9 is fixedly connected to the output end of the first hydraulic rods 8. Two support rods are fixedly connected to one side of the inner top wall of the stabilizing plate 3. A support block 10 is fixedly connected to the bottom end of the support rods. A second hydraulic rod 11 is fixedly connected to the bottom of the support block. A cutting blade 12 is fixedly connected to the output end of the second hydraulic rod 11.
[0023] The first drive motor 4 is fixed inside the stabilizing plate 3. The connecting plate is fixed at its bottom end by the vertical rod 5. The clamping cylinder 7 can rise or fall a certain distance by the electric telescopic rod 6. The first hydraulic rod 8 is fixed inside the clamping cylinder 7, so that it provides a certain pushing force to the clamping block 9, causing the two clamping blocks 9 to move towards each other. The support block 10 is fixed by the support rod, and then the second hydraulic rod 11 is fixed at its bottom. The second hydraulic rod 11 provides a certain pushing force for the descent of the cutting blade 12.
[0024] The housing 1 has a guide groove 18 inside. An arc-shaped support block 13 is fixedly connected to one side of the bottom wall of the guide groove 18. An elastic band 14 is provided on the inner side wall of the arc-shaped support block 13. A connecting block is fixedly connected to one side of the arc-shaped support block 13. A cutting groove 15 is provided inside the connecting block, and the surface of the cutting blade 12 penetrates the interior of the cutting groove 15. The guide groove 18 allows the arc-shaped support block 13 to be fixed to one side of the bottom wall. The elastic band 14 is fixed to its inner side wall. The elastic band 14 facilitates subsequent pressing of the wire harness after it is placed on top of the elastic band 14.
[0025] A second drive motor 16 is fixedly connected to one side of the surface of the bracket 2. A wire feed reel 17 is fixedly connected to the output end of the second drive motor 16. A binding rope 19 is wound around the surface of the wire feed reel 17. The second drive motor 16 provides a certain driving force for the rotation of the wire feed reel 17, and the binding rope 19 is wound around its surface by the wire feed reel 17.
[0026] Three guide rings 24 are fixedly connected to the inner wall of the guide groove 18, and the surface of the binding rope 19 extends through the interior of the guide rings 24. The guide rings 24 enable the binding rope 19 to play a certain guiding role when moving. The binding rope 19 is a wire harness with a certain degree of curvature, and the curvature can be changed at will.
[0027] A control panel is fixedly connected to the top of one side of the surface of the housing 1, and the control panel is electrically connected to the first drive motor 4, the second drive motor 16, the electric telescopic rod 6, the first hydraulic rod 8, the second hydraulic rod 11 and the third hydraulic rod 21 respectively.
[0028] Example 2:
[0029] Please see Figure 1 and Figure 2 As shown, the interior of the housing 1 has two grooves. Two first electric slide rails 20 are fixedly connected to both sides of the inner wall of each groove. A first electric slider is slidably connected inside the first electric slide rail 20. A second electric slide rail is fixedly connected to one side of the first electric slider. A second electric slider is slidably connected inside the second electric slide rail. A third hydraulic rod 21 is fixedly connected inside the second electric slider. A connecting plate 22 is fixedly connected to the output end of the third hydraulic rod 21. A clamping ring 23 is fixedly connected to one side of the connecting plate 22. The grooves allow the first electric slide rails 20 to be fixed to the inner wall. The first electric slide rails 20 allow the first electric slider to slide within them. The third hydraulic rod 21 provides a certain pushing force for the movement of the connecting plate 22, thereby causing the clamping rings 23 to move towards each other. The clamping rings 23 facilitate clamping the wire harness. The first electric slide rails 20 drive the second electric slide rails to descend, and the second electric slide rails drive the clamping rings 23 to move laterally left and right, adjusting the position of the wire harness.
[0030] The working principle of this utility model is as follows: The operator places the wire harness to be bundled on the inner wall of the guide groove 18, above the arc-shaped support block 13. The operator then controls the second drive motor 16, whose output drives the wire feed reel 17 to rotate, conveying the bundling rope 19 to the surface and moving it above the arc-shaped support block 13. The operator then controls the third hydraulic rod 21, whose output drives the connecting plate 22, which in turn moves the clamping ring 23, stabilizing the wire harness. The bundling rope 19 is then conveyed to the top of the arc-shaped support block 13, below the wire harness. The operator then controls the second hydraulic rod 11 to descend, causing its output to drive the cutting blade 12 to descend, cutting the bundling rope 19 above the cutting groove 15. The operator then controls the first electric slider to descend, causing the second electric slide rail to descend, pressing the bundling rope 19 down and bending it. Simultaneously, the elastic band 14 is pressed down, thus completing the bundling process. The rope 19 is bent into the shape of the inner wall of the arc-shaped support block 13, with both ends of the binding rope 19 facing upwards. At this time, one side of the surface of the wire harness is initially wrapped by the binding rope 19. Then, the operator controls the electric telescopic rod 6 to descend. The output end of the electric telescopic rod 6 drives the clamping cylinder 7 to descend until it moves above the two ends of the binding rope 19 and is located between the two clamping blocks 9. At this time, the operator controls the first hydraulic rod 8 to work. The output ends of the two first hydraulic rods 8 drive the clamping blocks 9 to move towards each other, squeezing the two ends of the cut binding rope 19 together. Then, the operator controls the first drive motor 4 to work. The output end of the first drive motor 4 drives the vertical rod 5 to rotate. Then, the vertical rod 5 drives the connecting plate to rotate, which finally makes the clamping cylinder 7 rotate, thereby rotating the binding rope 19 and tightening it on the surface of the wire harness. Then, the operator can control the second electric slider to make the clamping ring 23 move the wire harness so that other parts of the surface that need to be bound are aligned with the position of the guide groove 18, which facilitates subsequent binding and makes the surface multiple times bound.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wire harness automatic bundling machine characterized by comprising: Include: The box (1), one side of the top end of the box (1) is fixedly connected with the support (2), one side of the top of the box (1) is fixedly connected with the stable plate (3), the inside of the stable plate (3) is fixedly connected with the first drive motor (4), the output end of the first drive motor (4) is fixedly connected with the vertical rod (5), the bottom end of the vertical rod (5) is fixedly connected with the adapter disc, the bottom of the adapter disc is fixedly connected with the electric telescopic rod (6), the output end of the electric telescopic rod (6) is fixedly connected with the clamping cylinder (7), the inside of the clamping cylinder (7) is fixedly connected with two first hydraulic rods (8), the output end of the first hydraulic rod (8) is fixedly connected with the clamping block (9), one side of the inside top wall of the stable plate (3) is fixedly connected with two support rods, the bottom end of the support rod is fixedly connected with the support block (10), the bottom of the support block is fixedly connected with the second hydraulic rod (11), the output end of the second hydraulic rod (11) is fixedly connected with the cutting blade (12).
2. A wire harness automatic bundling machine according to claim 1, characterized by: The inside of the box (1) is provided with two grooves, the two sides of the inside wall of the groove are fixedly connected with two first electric sliding rails (20), the inside of the first electric sliding rail (20) is slidably connected with a first electric sliding block, one side of the first electric sliding block is fixedly connected with a second electric sliding rail, the inside of the second electric sliding rail is slidably connected with a second electric sliding block, the inside of the second electric sliding block is fixedly connected with a third hydraulic rod (21), the output end of the third hydraulic rod (21) is fixedly connected with a connecting plate (22), one side of the connecting plate (22) is fixedly connected with a clamping ring (23).
3. A wire harness automatic bundling machine according to claim 1, characterized by: The inside of the box (1) is provided with a guide groove (18), one side of the inside bottom wall of the guide groove (18) is fixedly connected with an arc-shaped support block (13), the inside wall of the arc-shaped support block (13) is provided with an elastic band (14), one side of the arc-shaped support block (13) is fixedly connected with an adapter block, the inside of the adapter block is provided with a cutting groove (15), and the surface of the cutting blade (12) penetrates the inside of the cutting groove (15).
4. A wire harness automatic bundling machine according to claim 1, characterized by: One side of the surface of the support (2) is fixedly connected with a second drive motor (16), the output end of the second drive motor (16) is fixedly connected with a wire reel (17), the surface of the wire reel (17) is wound with a binding rope (19).
5. A wire harness automatic bundling machine according to claim 3, characterized by: The inside wall of the guide groove (18) is fixedly connected with three guide rings (24), and the surface of the binding rope (19) penetrates the inside of the guide ring (24).
6. A wire harness automatic bundling machine according to claim 1, characterized by: One side of the surface of the box (1) is fixedly connected with a control panel, and the control panel is electrically connected with the first drive motor (4), the second drive motor (16), the electric telescopic rod (6), the first hydraulic rod (8), the second hydraulic rod (11) and the third hydraulic rod (21).
Citation Information
Patent Citations
Binding device for wire harness processing
CN221679078U