Discharging mechanism and detection device
By designing an automated unloading mechanism, and utilizing conveying modules and material support components, the flow and independent storage of empty and full trays are achieved, solving the problem of cumbersome product unloading operations and improving unloading efficiency.
Patent Information
- Application Number
- CN202520733056.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2035-04-17
AI Technical Summary
In existing technologies, the product unloading operation is cumbersome, which affects the unloading efficiency. It requires frequent replacement of empty and full material trays, resulting in cumbersome and inefficient operations.
Design a material unloading mechanism, including a conveying module, a loading position, an empty material tray, a unloading position, and a full material tray. The conveying module enables the transfer of empty and full trays between different trays and the automated loading and unloading operation. The lifting and stacking components enable the independent storage and tray replacement of empty and full trays, simplifying the operation process.
It has achieved automation and independence of product loading and unloading operations, improved loading efficiency, reduced waiting time, and simplified the operation process.
Smart Images

Figure CN223973443U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of product feeding technology, and in particular to a feeding mechanism and a detection device. Background Technology
[0002] In the fields of electronic components, chips, and digital products, after the products are tested, they need to be unloaded for transfer, handling, and packaging.
[0003] Currently, electronic products are primarily unloaded using trays (also known as material trays). After inspection, products are typically unloaded manually or by a robotic arm at the unloading station. Products are placed sequentially into empty trays. Once the trays are full, unloading continues manually or by a robotic arm. This unloading process is overly cumbersome, requiring repeated loading of empty trays and empty trays after unloading, significantly impacting unloading efficiency. Utility Model Content
[0004] Therefore, it is necessary to provide a feeding mechanism and detection device to address the problem of overly cumbersome product feeding operations.
[0005] A feeding mechanism includes a conveying module and a loading position, an empty material tray, a unloading position, and a full material tray arranged sequentially in the conveying module.
[0006] The conveying module can move between the loading position, the empty material tray, the unloading position, and the full material tray. The loading position is used to load products into the empty tray, the empty material tray is used for stacking and storing the empty trays, the unloading position is used to unload products from the full tray, and the full material tray is used for stacking and storing the full tray.
[0007] In one embodiment, the unloading mechanism further includes two lifting and supporting components, which are respectively disposed at the loading position and the unloading position. The lifting and supporting components are used to support the empty tray or the full tray.
[0008] In one embodiment, the lifting and supporting assembly includes a bracket and a first drive source. The bracket is movably disposed on the conveying module for carrying the empty tray or the full tray. The first drive source is drivenly connected to the bracket for driving the bracket to move toward or away from the conveying surface of the conveying module.
[0009] In one embodiment, the feeding mechanism further includes a first stacking component and a second stacking component, both of which are disposed on the conveying module;
[0010] The first stacking component corresponds to the empty material hopper and is used for stacking and distributing empty trays within the empty material hopper. The second stacking component corresponds to the full material hopper and is used for stacking and distributing full trays within the full material hopper.
[0011] In one embodiment, both the first stacking assembly and the second stacking assembly include a lifting module and a clamping module. The lifting module is disposed on the conveying module and is pulsatorically connected to the clamping module. The lifting module is used to drive the stacking of the empty pallets to move between the conveying surface of the conveying module and the empty pallet hopper, or to drive the stacking of the full pallets to move between the conveying surface of the conveying module and the full pallet hopper. The clamping module is used to clamp the empty pallets or the full pallets.
[0012] In one embodiment, the lifting module can move between a first position, a second position, and a third position;
[0013] Specifically, when the lifting module is in the first position, it moves to the empty material tray and lifts the stacked empty trays in the empty material tray, or moves to the full material tray and lifts the stacked full trays in the full material tray; when the lifting module is in the second position, the bottom empty tray or the bottom full tray contacts the conveying surface of the conveying module, and in the stacking direction of the empty tray or the full tray, the clamping module is located between two adjacent empty trays or two adjacent full trays at the bottom; when the lifting module is in the third position, the stacked empty tray moves to the empty material tray, or the stacked full tray moves to the full material tray.
[0014] In one embodiment, the lifting module includes a support, a second drive source, a third drive source, and a tray. The support is disposed on the conveying module, the second drive source is disposed on the support and is drivenly connected to the third drive source, the clamping module is drivenly connected to the third drive source, and the tray is drivenly connected to the second drive source for supporting and stacking the empty trays or the full trays.
[0015] In one embodiment, the clamping module includes two clamping members and two fourth drive sources. The two clamping members are spaced apart on the tray, and the two fourth drive sources are correspondingly connected to the two clamping members, enabling the two clamping members to move toward each other or away from each other, so as to extend into or out of two adjacent empty trays or two adjacent full trays.
[0016] In one embodiment, the lifting module can also move to a fourth position, and when the lifting module is in the fourth position, the lifting module is located below the conveying surface of the conveying module, which can place the bottom empty tray or the bottom full tray on the conveying surface of the conveying module.
[0017] A detection device, characterized in that the detection device comprises:
[0018] Testing institutions; and
[0019] The feeding mechanism as described in any of the above technical solutions is located downstream of the detection mechanism and is used for feeding materials into the detection mechanism.
[0020] The aforementioned feeding mechanism and detection device, the conveying module transfers the empty trays in the empty material tray hopper to the feeding position, the empty trays are filled with products at the feeding position and become full trays, the full trays are transferred to the full material tray hopper for stacking and storage via the conveying module, and the conveying module can also transfer the full trays in the full material tray hopper to the unloading position, the full trays are unloaded at the feeding position and become empty trays, the empty trays are transferred to the empty material tray hopper for stacking and storage via the conveying module. The aforementioned unloading mechanism, because the conveying module can move between the loading position, empty tray, unloading position, and full tray, enables the flow and transfer of empty and full trays between the empty and full trays. Empty trays in the empty tray can be loaded at the loading position, and full trays in the full tray can be unloaded at the unloading position. The loading and unloading actions of the products and the flow and storage actions of empty and full trays are independent of each other, automatically completing the loading and unloading of products and the transfer of empty and full trays. The actions do not affect each other, and there is no need to wait for the transfer of empty and full trays and the loading and unloading time, which simplifies the unloading action and improves the unloading efficiency of the products. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the feeding mechanism provided in some embodiments.
[0022] Figure 2 This is a top view of the feeding mechanism provided in some embodiments.
[0023] Figure 3 This is a front view of a module consisting of an empty material hopper and a first stacking assembly or a full material hopper and a second stacking assembly, provided in some embodiments.
[0024] Figure 4 This is a schematic diagram of the lifting and supporting assembly provided in some embodiments.
[0025] Figure 5 This is a schematic diagram of the structure of the first or second stacking assembly provided in some embodiments.
[0026] Figure label:
[0027] 100. Feeding mechanism;
[0028] 110. Conveying module; 120. Loading position; 130. Empty material tray; 140. Unloading position; 150. Full material tray; 160. Lifting and supporting assembly; 161. Bracket; 162. First drive source; 170. First stacking assembly; 171. Second stacking assembly; 180. Lifting module; 181. Support; 182. Second drive source; 183. Third drive source; 184. Pallet; 190. Clamping module; 191. Clamping component; 192. Fourth drive source;
[0029] 200, empty plate; 300, full plate. Detailed Implementation
[0030] To make the above-mentioned objectives, features, and advantages of this application more apparent and understandable, the specific embodiments of this application are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a thorough understanding of this application. However, this application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this application. Therefore, this application is not limited to the specific embodiments disclosed below.
[0031] In the description of this application, it should be understood that if terms such as "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" appear, these terms indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0032] Furthermore, where the terms "first" and "second" appear, these terms are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this application, where the term "multiple" appears, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0033] In this application, unless otherwise expressly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0034] In this application, unless otherwise expressly specified and limited, the use of descriptions such as "above" or "below" the second feature indicates that the first and second features are in direct contact or indirect contact via an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. Similarly, "below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0035] It should be noted that if an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. If an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. If so, the terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used in this application are for illustrative purposes only and do not represent the only possible implementation.
[0036] The technical solutions provided by the embodiments of this application are described below with reference to the accompanying drawings.
[0037] See Figures 1-3 As shown, this application provides a feeding mechanism 100, which includes a conveying module 110, a loading position 120, an empty material tray 130, a unloading position 140, and a full material tray 150. The loading position 120, the empty material tray 130, the unloading position 140, and the full material tray 150 are arranged sequentially along the conveying direction of the conveying module 110. For example, the loading position 120, the empty material tray 130, the unloading position 140, and the full material tray 150 are arranged along the conveying direction of the conveying module 110. Figure 2 The components are arranged sequentially in direction a. For example, the unloading mechanism 100 is located downstream of the inspection mechanism and is used to unload the products after inspection. The conveying module 110 can be a belt conveyor module, a chain conveyor module, or others; this application does not limit the specific structural type of the conveying module 110.
[0038] The conveying module 110 can move between the loading position 120, the empty tray 130, the unloading position 140, and the full tray 150. The loading position 120 is used to load products into the empty tray 200; the empty tray 130 is used for stacking and storing empty trays 200; the unloading position 140 is used for unloading products from the full tray 300; and the full tray 150 is used for stacking and storing full trays 300. For example, see [reference needed]. Figure 2 As shown, the conveying module 110 transfers empty trays 200 from the empty tray hopper 130 along direction b to the loading position 120. The empty trays 200 become full trays 300 after being filled with products at the loading position 120. The full trays 300 are then transferred along direction a via the conveying module 110 to the full tray hopper 150 for stacking and storage. The conveying module 110 can also transfer full trays 300 from the full tray hopper 150 along direction b to the unloading position 140. The full trays 300 become empty trays 200 after being unloaded at the loading position 120. The empty trays 200 are then transferred along direction b via the conveying module 110 to the empty tray hopper 130 for stacking and storage. Furthermore, because the empty tray hopper 130 is located close to the loading position 120, the flow and replenishment path of the empty trays 200 from the empty tray hopper 130 to the loading position 120 is shortened, thereby improving the loading efficiency of the empty trays 200.
[0039] The aforementioned unloading mechanism 100, because the conveying module 110 can move between the loading position 120, the empty material tray 130, the unloading position 140, and the full material tray 150, can realize the flow and transfer of empty trays 200 and full trays 300 between the empty material tray 130 and the full material tray 150. The empty trays 200 in the empty material tray 130 can be loaded at the loading position 120, and the full trays 300 in the full material tray 150 can be unloaded at the unloading position 140. The loading and unloading actions of the products and the flow and storage actions of the empty trays 200 and full trays 300 are independent of each other. The loading and unloading of products and the transfer of empty trays 200 and full trays 300 are completed automatically. The actions do not affect each other, and there is no need to wait for the transfer of empty trays 200 and full trays 300 and the loading and unloading of products, which simplifies the unloading action and improves the unloading efficiency of products.
[0040] In one embodiment, see Figures 1-4As shown, the unloading mechanism 100 also includes two lifting and supporting components 160. The two lifting and supporting components 160 are respectively disposed at the loading position 120 and the unloading position 140, and the lifting and supporting components 160 are used to support the empty tray 200 or the full tray 300. For example, when the loading position 120 is performing a loading operation of the empty tray 200, and it is necessary to change the tray between the empty tray 200 and the full tray 300, or when it is necessary to perform a unloading operation of the full tray 300 at the unloading position 140, the lifting and supporting components 160 of the loading position 120 can support the empty tray 200, so that the empty tray 200 used for product loading at the loading position 120 is removed from the conveying module 110 to avoid the conveying action of the conveying module 110. When the unloading position 140 is performing a full tray 300 unloading operation, and it is necessary to switch between the empty tray 200 and the full tray 300, or when it is necessary to perform an empty tray 200 loading operation at the loading position 120, the lifting and supporting component 160 of the unloading position 140 can lift the full tray 300, so that the full tray 300 of the unloading position 140 is separated from the conveying module 110 to avoid the conveying action of the conveying module 110.
[0041] For details, please refer to [link / reference]. Figure 4 As shown, the lifting and supporting assembly 160 includes a bracket 161 and a first drive source 162. The bracket 161 is movably mounted on the conveying module 110 and is used to carry an empty tray 200 or a full tray 300. The first drive source 162 is driveably connected to the bracket 161 and is used to drive the bracket 161 to move toward or away from the conveying surface of the conveying module 110. Thus, power is output from the first drive source 162 to the bracket 161 to drive the empty tray 200 or full tray 300 carried by the bracket 161 to move toward or away from the conveying surface of the conveying module 110, thereby avoiding the conveying action of the conveying module 110.
[0042] The first drive source 162 can be a drive cylinder, a drive motor, or other components capable of outputting power. This application does not limit the specific type of component of the first drive source 162.
[0043] In one embodiment, see Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the feeding mechanism 100 also includes a first stacking component 170 and a second stacking component 171, both of which are disposed in the conveying module 110. The first stacking component 170 corresponds to the empty material hopper 130 and is used for stacking and distributing empty trays 200 within the empty material hopper 130. For example, if the conveying module 110 is located below the empty material tray 130, after the full tray 300 is unloaded at the unloading position 140 and becomes an empty tray 200, it flows with the conveying module 110 to the area below the empty material tray 130. The first stacking component 170 stacks the empty tray 200 that has flowed to the area below the empty material tray 130 with other empty trays 200 in the empty material tray 130 to achieve the stacking and storage of empty trays 200 in the empty material tray 130. Or, if the empty trays 200 in the empty material tray 130 need to be transferred to the loading position 120 for loading, the stacked empty trays 200 in the empty material tray 130 descend to the conveying surface of the conveying module 110. The first stacking component 170 divides the bottom empty trays 200 and then conveys them to the loading position 120 for product loading. Similarly, the second stacking component 171 corresponds to the full material bin 150, and the second stacking component 171 is used for stacking and distributing materials in the full material bin 150 with a full plate of 300. If the conveying module 110 is located below the full material tray 150, after the empty tray 200 becomes a full tray 300 after being filled with products at the loading position 120, it flows with the conveying module 110 to the area below the full material tray 150. The second stacking component 171 stacks the full tray 300 that has flowed to the area below the full material tray 150 with other full trays 300 in the full material tray 150 to achieve the stacking and storage of full trays 300 in the full material tray 150. Alternatively, if the full trays 300 in the full material tray 150 need to be transferred to the unloading position 140 for unloading, the stacked full trays 300 in the full material tray 150 descend to the conveying surface of the conveying module 110. The second stacking component 171 divides the bottom full trays 300 and then conveys them to the unloading position 140 for product unloading.
[0044] Specifically, see Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, both the first stacking assembly 170 and the second stacking assembly 171 include a lifting module 180 and a clamping module 190. The lifting module 180 is disposed on the conveying module 110, and the lifting module 180 and the clamping module 190 are connected in a transmission manner. The lifting module 180 is used to drive the stacked empty pallets 200 to move between the conveying surface of the conveying module 110 and the empty pallet hopper 130, or the lifting module 180 is used to drive the stacked full pallets 300 to move between the conveying surface of the conveying module 110 and the full pallet hopper 150. The clamping module 190 is used to clamp the empty pallet 200 or the full pallet 300. For example, when it is necessary to perform stacking and sorting operations on the empty trays 200 in the empty tray 130, the lifting module 180 corresponding to the empty tray 130 can drive the clamping module 190 to move between the empty tray 130 and the conveying surface of the conveying module 110. Since the clamping module 190 can clamp the empty trays 200, the movement of the clamping module 190 can perform stacking and sorting operations on the bottom empty trays 200 and the adjacent empty trays 200. Similarly, when it is necessary to perform stacking and sorting operations on the full trays 300 in the full tray 150, the lifting module 180 corresponding to the full tray 150 can drive the clamping module 190 to move between the full tray 150 and the conveying surface of the conveying module 110. Since the clamping module 190 can clamp the full trays 300, the movement of the clamping module 190 can perform stacking and sorting operations on the bottom full trays 300 and the adjacent full trays 300.
[0045] Further, see Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the lifting module 180 can move between a first position, a second position, and a third position. Specifically, when the lifting module 180 is in the first position, it moves into the empty material tray 130 and lifts the stacked empty trays 200 within it, or it moves into the full material tray 150 and lifts the stacked full trays 300 within it. When the lifting module 180 is in the second position, the bottom empty tray 200 or the bottom full tray 300 contacts the conveying surface of the conveying module 110, and in the stacking direction of the empty trays 200 or full trays 300, the clamping module 190 is located between two adjacent empty trays 200 or two adjacent full trays 300 at the bottom. When the lifting module 180 is in the third position, the stacked empty trays 200 move into the empty material tray 130, or the stacked full trays 300 move into the full material tray 150.
[0046] It should be noted that when stacking empty pallets 200 in the empty material hopper 130 is required, the lifting module 180 corresponding to the empty material hopper 130 first moves to the first position (inside the empty material hopper 130) and lifts the stacked empty pallets 200 in the empty material hopper 130. Then, the lifting module 180 moves the stacked empty pallets 200 to the second position, where the bottom empty pallet 200 contacts the conveying surface of the conveying module 110. The bottom empty pallet 200 overlaps with the empty pallets 200 to be stacked on the conveying module 110. Finally, the lifting module 180 moves the stacked empty pallets 200 to the third position, where the stacked empty pallets 200 move into the empty material hopper 130 to complete the stacking of the empty pallets 200. When it is necessary to separate the stacked empty pallets 200 in the empty material hopper 130, the lifting module 180 corresponding to the empty material hopper 130 first moves to the first position (inside the empty material hopper 130) and lifts the stacked empty pallets 200 in the empty material hopper 130. Then, the lifting module 180 moves the stacked empty pallets 200 to the second position, where the bottom empty pallet 200 contacts the conveying surface of the conveying module 110, and the clamping module 190 separates the two adjacent bottom empty pallets 200. After the bottom empty pallets 200 are separated, they are on the conveying surface of the conveying module 110. Finally, the lifting module 180 moves the stacked empty pallets 200 that do not need to be separated to the third position, where the stacked empty pallets 200 move into the empty material hopper 130 to complete the separation of the stacked empty pallets 200. Similarly, when it is necessary to stack the full pallets 300 in the full pallet 150, the lifting module 180 corresponding to the full pallet 150 first moves to the first position (inside the full pallet 150) and lifts the stacked full pallets 300 in the full pallet 150. Then, the lifting module 180 moves the stacked full pallets 300 to the second position, and the bottom full pallet 300 contacts the conveying surface of the conveying module 110. The bottom full pallet 300 overlaps with the full pallets 300 to be stacked on the conveying module 110. Finally, the lifting module 180 moves the stacked full pallets 300 to the third position, and the stacked full pallets 300 move into the full pallet 150 to complete the stacking of the stacked full pallets 300. When it is necessary to separate the stacked full pallets 300 in the full pallet hopper 150, the lifting module 180 corresponding to the full pallet hopper 150 first moves to the first position (inside the full pallet hopper 150) and lifts the stacked full pallets 300 in the full pallet hopper 150. Then, the lifting module 180 moves the stacked full pallets 300 to the second position, where the bottom full pallet 300 contacts the conveying surface of the conveying module 110, and the clamping module 190 separates the two adjacent full pallets 300 at the bottom. After the bottom full pallets 300 are separated, they are on the conveying surface of the conveying module 110. Finally, the lifting module 180 moves the stacked full pallets 300 that do not need to be separated to the third position, and the stacked full pallets 300 move into the full pallet hopper 150 to complete the separation of the stacked full pallets 300.
[0047] Furthermore, see Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the lifting module 180 includes a bracket 181, a second drive source 182, a third drive source 183, and a pallet 184. The bracket 181 is disposed on the conveying module 110. The bracket 181 is disposed on the conveying module 110 by means of welding, screwing, etc., to realize the installation and fixation of the lifting module 180 on the conveying module 110. The second drive source 182 is disposed on the bracket 181, and the second drive source 182 is convexly connected to the third drive source 183. The clamping module 190 is convexly connected to the third drive source 183, and the pallet 184 is convexly connected to the third drive source 183. The pallet 184 is used to support stacked empty pallets 200 or stacked full pallets 300. For example, the third drive source 183 is disposed at the output end of the second drive source 182, and the clamping module 190 is disposed at the output end of the third drive source 183. The second drive source 182 enables the overall movement of the third drive source 183 and the clamping module 190, and the third drive source 183 enables the independent movement of the clamping module 190. Thus, the cooperation of the second drive source 182 and the third drive source 183 increases the travel of the lifting module 180 and allows the lifting module 180 to move between multiple positions, reducing the setup and maintenance costs of the lifting module 180.
[0048] The second drive source 182 and the third drive source 183 can be drive cylinders, drive motors, or other components capable of outputting power. This application does not limit the specific component types of the second drive source 182 and the third drive source 183. The extension and retraction of the second drive source 182 and the third drive source 183 realize the lifting and lowering of the pallet 184 and the clamping module 190, so that the stacked empty pallet 200 moves between the empty material pallet 130 and the conveying surface of the conveying module 110, or the stacked full pallet 300 moves between the full material pallet 150 and the conveying surface of the conveying module 110, thus completing the stacking and dispensing operations of the stacked empty pallet 200 or the stacked full pallet 300.
[0049] In one embodiment, see Figure 1 , Figure 2 , Figure 3 and Figure 5As shown, the clamping module 190 includes two clamping members 191 and two fourth drive sources 192. The two clamping members 191 are spaced apart on the tray 184, such as on opposite sides of an empty tray 200 or a full tray 300. The clamping members 191 have a plate-like structure or a claw-like structure. The two fourth drive sources 192 are correspondingly connected to the two clamping members 191. The two fourth drive sources 192 can drive the two clamping members 191 to move in a direction that moves closer to or further away from each other, so that the two clamping members 191 extend into or retract from two adjacent empty trays 200 or two adjacent full trays 300. For example, during the process of distributing empty trays 200, when the lifting module 180 corresponding to the empty tray 130 is in the second position and the bottom empty tray 200 contacts the conveying surface of the conveying module 110, the two fourth drive sources 192 drive the two clamping members 191 to move toward each other, so that the two clamping members 191 extend into the space between the two adjacent empty trays 200 at the bottom, and the two clamping members 191 can clamp the empty tray 200 adjacent to the bottom empty tray 200, thus completing the separation operation of the two adjacent empty trays 200 at the bottom. For example, during the material distribution process of the full tray 300, when the lifting module 180 corresponding to the full tray 150 is in the second position and the bottom full tray 300 contacts the conveying surface of the conveying module 110, the two fourth drive sources 192 drive the two clamping members 191 to move towards each other, so that the two clamping members 191 extend into the space between the two adjacent full trays 300 at the bottom, and the two clamping members 191 can clamp the full tray 300 adjacent to the bottom full tray 300, thus completing the separation operation of the two adjacent full trays 300 at the bottom.
[0050] The fourth drive source 192 can be a drive cylinder, a drive motor, or other components capable of outputting power. This application does not limit the specific type of component of the fourth drive source 192.
[0051] Further, see Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the lifting module 180 can also move to a fourth position. When the lifting module 180 is in the fourth position, it is located below the conveying surface of the conveying module 110. The lifting module 180 can place the bottom empty tray 200 or the bottom full tray 300 on the conveying surface of the conveying module 110. For example, after the lifting module 180 drives the bottom empty tray 200 or the bottom full tray 300 to contact the conveying surface of the conveying module 110, the lifting module 180 continues to move to the fourth position. Since the lifting module 180 in the fourth position is located below the conveying surface of the conveying module 110, the lifting module 180 will not interfere with the stacking, distributing, and transfer of the empty tray 200 or the full tray 300 on the conveying module 110.
[0052] Additionally, see Figures 1-3 As shown, this application also provides a testing device, which includes a testing mechanism and a feeding mechanism 100 as described above. The feeding mechanism 100 is located downstream of the testing mechanism and is used for feeding materials from the testing mechanism.
[0053] The aforementioned detection device, because the conveying module 110 can move between the loading position 120, the empty material tray 130, the unloading position 140, and the full material tray 150, enables the transfer of empty trays 200 and full trays 300 between the empty material tray 130 and the full material tray 150. Furthermore, the empty trays 200 in the empty material tray 130 can be loaded at the loading position 120, and the full trays 300 in the full material tray 150 can be unloaded at the unloading position 140. The loading and unloading actions of the products and the transfer and storage actions of the empty trays 200 and full trays 300 are independent of each other, automatically completing the loading and unloading of products and the transfer of empty trays 200 and full trays 300. These actions are unaffected by each other, eliminating the need to wait for the transfer of empty trays 200 and full trays 300 and the loading and unloading time of the products, thus simplifying the product unloading action and improving the product unloading efficiency.
[0054] The following combination Figures 1-5 The stacking and distributing actions of the stacked empty trays 200 in the unloading mechanism 100 of this application are described in detail. During the stacking and distributing actions of the stacked empty trays 200, the lifting module 180 and the clamping module 190 corresponding to the empty tray 130 are activated.
[0055] The stacking action of the empty pallets 200 is as follows: The empty pallets 200 to be stacked are conveyed to the empty pallet hopper 130 via the conveying module 110. First, the second drive source 182 and the third drive source 183 both extend in the c direction, causing the pallet 184 to move in the c direction into the empty pallet hopper 130 and support the stacked empty pallets 200. Then, the second drive source 182 and the third drive source 183 both retract in the d direction, causing the pallet 184 to move in the d direction toward the conveying surface of the conveying module 110 and thus... The bottom empty tray 200 contacts the conveying surface of the conveying module 110; then, the second drive source 182 and the third drive source 183 both continue to retract in the d direction to below the conveying module 110, and the bottom empty tray 200 overlaps with the empty tray 200 to be stacked on the conveying module 110; finally, the second drive source 182 and the third drive source 183 both extend in the c direction, so that the pallet 184 moves in the c direction to the empty material tray 130 and sends the stacked empty tray 200 after stacking to the empty material tray 130 for storage.
[0056] The material distribution action of the stacked empty pallet 200 is as follows: First, both the second drive source 182 and the third drive source 183 extend towards direction c, causing the pallet 184 to move along direction c into the empty material storage hopper 130 and support the stacked empty pallet 200; then, both the second drive source 182 and the third drive source 183 retract towards direction d, causing the pallet 184 to move along direction d towards the conveying surface of the conveying module 110 and causing the bottom empty pallet 200 to contact the conveying surface of the conveying module 110; then, both the second drive source 182 and the third drive source 183 continue to retract towards direction d back to the conveying module 110. Below 0, the bottom empty tray 200 rests on the conveying surface of the conveying module 110; continuing, two fourth drive sources 192 extend towards each other and drive two clamping members 191 to extend between two adjacent bottom empty trays 200. The two clamping members 191 clamp the empty tray 200 adjacent to the bottom empty tray 200, completing the separation operation of the two adjacent bottom empty trays 200; finally, the second drive source 182 and the third drive source 183 both extend towards the c direction, so that the pallet 184 moves along the c direction into the empty material tray 130 and sends the stacked empty trays 200 after material distribution to the empty material tray 130 for storage.
[0057] Similarly, the following combination Figures 1-5 The stacking and distributing actions of the full pallet 300 in the unloading mechanism 100 of this application are described in detail, and the lifting module 180 and clamping module 190 corresponding to the full pallet 150 are activated during the stacking and distributing actions of the full pallet 300.
[0058] The stacking action of the full pallet 300 is as follows: The full pallet 300 to be stacked is conveyed to the area below the full pallet hopper 150 via the conveying module 110. First, both the second drive source 182 and the third drive source 183 extend in the c direction, causing the pallet 184 to move along the c direction into the full pallet hopper 150 and support the stacked full pallet 300. Then, both the second drive source 182 and the third drive source 183 retract in the d direction, causing the pallet 184 to move along the d direction toward the conveying surface of the conveying module 110 and thus... The bottom full tray 300 contacts the conveying surface of the conveying module 110; then, the second drive source 182 and the third drive source 183 both continue to retract in the d direction to below the conveying module 110, and the bottom full tray 300 overlaps with the full tray 300 to be stacked on the conveying module 110; finally, the second drive source 182 and the third drive source 183 both extend in the c direction, so that the pallet 184 moves in the c direction into the full material tray 150 and sends the stacked full tray 300 after stacking to the full material tray 150 for storage.
[0059] The material distribution process for a full stack of trays 300 is as follows: First, both the second drive source 182 and the third drive source 183 extend in the c direction, causing the pallet 184 to move along the c direction into the full material tray 150 and support the stacked trays 300; then, both the second drive source 182 and the third drive source 183 retract in the d direction, causing the pallet 184 to move along the d direction towards the conveying surface of the conveying module 110 and causing the bottom tray 300 to contact the conveying surface of the conveying module 110; finally, both the second drive source 182 and the third drive source 183 continue to retract in the d direction to the conveying module 110. Below 0, the bottom full tray 300 is placed on the conveying surface of the conveying module 110; continuing, two fourth drive sources 192 extend towards each other and drive two clamping members 191 to extend between two adjacent full trays 300 at the bottom. The two clamping members 191 clamp the full tray 300 adjacent to the bottom full tray 300, completing the separation operation of the two adjacent full trays 300 at the bottom; finally, the second drive source 182 and the third drive source 183 both extend towards the c direction, so that the pallet 184 moves along the c direction into the full material tray 150 and sends the stacked full trays 300 after material distribution to the full material tray 150 for storage.
[0060] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0061] The embodiments described above are merely illustrative of several implementation methods of this application, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this application, and these all fall within the protection scope of this application. Therefore, the protection scope of this patent application should be determined by the appended claims.
Claims
1. A blanking mechanism characterized by, The blanking mechanism comprises a conveying module and a feeding position, an empty tray bin, a blanking position and a full tray bin arranged in sequence on the conveying module; The conveying module can move between the feeding position, the empty tray bin, the blanking position and the full tray bin, the feeding position is used for feeding products in the empty tray, the empty tray bin is used for stacking and storing the empty tray, the blanking position is used for blanking products in the full tray, and the full tray bin is used for stacking and storing the full tray.
2. The blanking mechanism of claim 1, wherein, The blanking mechanism further comprises two lifting and supporting assemblies, and the two lifting and supporting assemblies are arranged at the feeding position and the blanking position respectively, and the lifting and supporting assembly is used for lifting the empty tray or the full tray.
3. The blanking mechanism of claim 2, wherein, The lifting and supporting assembly comprises a bracket and a first driving source, the bracket is movably arranged on the conveying module and used for carrying the empty tray or the full tray, and the first driving source is in transmission connection with the bracket and used for driving the bracket to move towards the conveying surface of the conveying module.
4. The blanking mechanism of claim 1, wherein, The blanking mechanism further comprises a first stacking assembly and a second stacking assembly, and the first stacking assembly and the second stacking assembly are arranged on the conveying module; The first stacking assembly corresponds to the empty tray bin and is used for stacking and distributing the empty trays in the empty tray bin, and the second stacking assembly corresponds to the full tray bin and is used for stacking and distributing the full trays in the full tray bin.
5. The blanking mechanism of claim 4, wherein, The first stacking assembly and the second stacking assembly each comprise a lifting module and a clamping module, the lifting module is arranged on the conveying module and in transmission connection with the clamping module, the lifting module is used for driving the stacked empty trays to move between the conveying surface of the conveying module and the empty tray bin or driving the stacked full trays to move between the conveying surface of the conveying module and the full tray bin, and the clamping module is used for clamping the empty tray or the full tray.
6. The blanking mechanism of claim 5, wherein, The lifting module can move between a first position, a second position and a third position; When the lifting module is located at the first position, the lifting module moves into the empty tray bin and lifts the stacked empty trays in the empty tray bin or moves into the full tray bin and lifts the stacked full trays in the full tray bin; when the lifting module is located at the second position, the bottom empty tray or the bottom full tray contacts the conveying surface of the conveying module, and in the stacking direction of the empty tray or the full tray, the clamping module is located between the bottom adjacent two empty trays or the bottom adjacent two full trays; when the lifting module is located at the third position, the stacked empty trays move into the empty tray bin or the stacked full trays move into the full tray bin.
7. The blanking mechanism according to any one of claims 5 or 6, wherein, The lifting module comprises a bracket, a second driving source, a third driving source and a supporting plate, the bracket is arranged on the conveying module, the second driving source is arranged on the bracket and in transmission connection with the third driving source, the clamping module is in transmission connection with the third driving source, and the supporting plate is in transmission connection with the second driving source and used for supporting the stacked empty trays or the stacked full trays.
8. The blanking mechanism of claim 7, wherein, The clamping module comprises two clamping pieces and two fourth driving sources, the two clamping pieces are arranged at intervals on the supporting plate, the two fourth driving sources are correspondingly connected with the two clamping pieces in a transmission mode, and the two fourth driving sources can drive the two clamping pieces to move towards each other or away from each other, so as to extend into or withdraw from the adjacent two empty trays or the adjacent two full trays.
9. The blanking mechanism of claim 6, wherein, The jacking module can also move to a fourth position, and when the jacking module is located at the fourth position, the jacking module is located below the conveying surface of the conveying module, and can place the bottom empty tray or the bottom full tray on the conveying surface of the conveying module.
10. A detection device, characterized in that The detection device comprises: a detection mechanism; and The blanking mechanism according to any one of claims 1-9 is arranged downstream of the detection mechanism and is used for blanking of the detection mechanism.