Sauce-flavor roxburgh rose filtering device

By designing a triple-filtration system for the savory prickly pear, the problems of long filtration time and high residue content were solved, achieving efficient and rapid filtrate filtration and improving the quality of the savory prickly pear filtrate.

CN223980242UActive Publication Date: 2026-03-10GUIZHOU DEBAO AGRI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-10

AI Technical Summary

Technical Problem

Existing filtration devices for savory prickly pear have long filtration times, high residue content in the filtrate, poor filtration effect, and require multiple transfers of the filtrate, which is time-consuming and labor-intensive, affecting the quality of the filtrate and the product.

Method used

A filtration device for savory prickly pear was designed, comprising a filter box, a primary filter media mechanism, a secondary filter media mechanism, and a tertiary filter media mechanism. It employs a triple filtration function of centrifugal filtration, flow impact filtration, and material purification filtration. The filter media chambers are connected by a baffle plate, and the triple filtration of the filtrate is achieved by combining a guide plate and a filter screen structure.

Benefits of technology

It significantly improves the filtration efficiency and quality of the filtrate, reduces the residue content in the filtrate, saves time and effort, and enhances the overall quality of the arugula-flavored prickly pear filtrate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sauced rosa roxburghii tratt filtering device which comprises a filtering box, a first-stage material filtering mechanism, a second-stage material filtering mechanism and a third-stage material filtering mechanism, a material blocking plate transversely extends into a through hole formed in the right side of the filtering box, and the material blocking plate is used for dividing an inner cavity of the filtering box into an upper material filtering chamber and a lower material filtering chamber; the first-stage filter material mechanism is arranged in the upper filter material cavity, the second-stage filter material mechanism is arranged in the lower filter material cavity, the third-stage filter material mechanism is mounted at the bottom of the filter box, and a second power part is mounted at the top of the filter box and is used for being connected with the top end of the main shaft to drive the filter cage to rotate circumferentially to centrifugally filter roxburgh roses; the filtering device integrates triple filtering functions of centrifugal filtering, flow impact filtering and material purification filtering, triple filtering of the rosa roxburghii tratt can be completed only by injecting the sauced rosa roxburghii tratt into the filtering box, time and labor are saved, and the filtering effect and filtering efficiency of rosa roxburghii tratt filtrate and the overall quality of the sauced rosa roxburghii tratt filtrate are greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of prickly pear processing facilities, specifically a filtration device for prickly pear with soy sauce flavor. Background Technology

[0002] Prickly pear has extremely high nutritional and medicinal value. Its pulp has the highest vitamin C content among all fruits. Sauce-flavored prickly pear is a fermented prickly pear product, produced by combining solid-state and semi-solid-state fermentation of prickly pears. It is a prickly pear vinegar product with a sauce-flavored aroma. After fermentation, the prickly pear pulp becomes more delicate and difficult to filter using traditional equipment. With the continuous development of technology, different types of sauce-flavored prickly pear filtration devices have appeared on the market. However, currently available sauce-flavored prickly pear filtration devices often simply place the prickly pears onto a filter screen, where the filtrate is separated and extracted. This filtration process is time-consuming, results in a high residue content in the filtrate, and poor filtration efficiency. Furthermore, the filtrate needs to be transferred to the filter screen multiple times for filtration, which is time-consuming and labor-intensive, affecting the overall quality of the filtrate and the product. Utility Model Content

[0003] The purpose of this invention is to provide a filtration device for savory prickly pear, in order to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A filtration device for savory prickly pear sauce includes:

[0006] A filter box, wherein a baffle plate extends laterally into a perforation on the right side of the filter box, the baffle plate being used to divide the inner cavity of the filter box into an upper filter media chamber and a lower filter media chamber;

[0007] A primary filter media mechanism is located in the upper filter media chamber. The primary filter media mechanism includes a filter cage with an open top for holding the prickly pear to be filtered, and a main shaft that extends vertically into the filter box and the filter cage in sequence.

[0008] The secondary filter media mechanism is located in the lower filter media chamber. The secondary filter media mechanism includes a first guide plate and a third guide plate installed from left to right and downward from the left side of the filter box cavity, and a second guide plate located between the first guide plate and the third guide plate. The second guide plate is installed from right to left and downward from the right side of the filter box cavity.

[0009] The three-stage filter media mechanism is installed at the bottom of the filter box. The three-stage filter media mechanism consists of a collection box and filter screens arranged in a "Z" shape inside the collection box. There are at least two sets of filter screens, and a filter material layer is provided between adjacent filter screens.

[0010] The filter box has a No. 1 power unit installed on the right side, which is used to drive the baffle plate to move back and forth to control whether the upper filter chamber and the lower filter chamber are connected; the filter box has a No. 2 power unit installed on the top, which is used to connect to the top of the main shaft to drive the filter cage to rotate circumferentially to centrifugally filter the prickly pear.

[0011] Furthermore, the top surfaces of the No. 1, No. 2, and No. 3 guide plates are all rough surfaces, the lengths of the No. 1, No. 2, and No. 3 guide plates do not exceed the diameter of the inner cavity of the filter box, the tilt angles of the No. 1 and No. 3 guide plates are 110-160 degrees, and the tilt angle of the No. 2 guide plate is 20-70 degrees.

[0012] Furthermore, the right sides of the No. 1 and No. 3 guide plates are not attached to the right side of the filter box cavity, and the left side of the No. 2 guide plate is not attached to the left side of the filter box cavity. Gaps for the prickly pear filtrate to flow through are formed between the bottom surface of the No. 2 guide plate and the top surface of the No. 3 guide plate, as well as between the top surface of the No. 2 guide plate and the bottom surface of the No. 1 guide plate.

[0013] Furthermore, the first power unit is a cylinder, which is installed on the right side of the filter box to drive the baffle plate to move back and forth.

[0014] Furthermore, the bottom end of the main shaft is connected to the bottom of the filter cage, and a stirring rod is mirror-imagely arranged on the side of the main shaft; the second power unit is a motor, and the output shaft of the motor is connected to the top end of the main shaft by a belt, gear, or coupling.

[0015] Furthermore, the filter box has a viewing window on the front, a support on the outer surface of the filter box, and an injection pipe on the top surface of the filter box for injecting the prickly pear to be filtered into the filter cage.

[0016] Furthermore, the cross-sectional shape of the collection box is conical, and the bottom of the collection box is provided with a filtrate outlet pipe.

[0017] The beneficial effects of this utility model are as follows: This utility model integrates centrifugal filtration, flow impact filtration, and material purification filtration into one system. It allows the filtrate to pass through primary, secondary, and tertiary filter media from top to bottom to achieve uninterrupted triple filtration. The triple filtration of prickly pear can be completed simply by injecting the prickly pear fermentation liquid into the filter box, which saves time and effort, greatly reduces the residue content in the filtrate, significantly improves the filtration effect, filtration efficiency, and overall quality of the prickly pear filtrate, and is conducive to the promotion and use of this prickly pear filtration device. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of the purslane-flavored prickly pear filtration device of this utility model;

[0019] Figure 2 This is a front view of the structure of the purslane-flavored prickly pear filtration device of this utility model;

[0020] Figure 3 This utility model Figure 1 A partial structural diagram;

[0021] Figure 4 This is a three-dimensional view of the structure of the filter box and the collection box of this utility model in combination.

[0022] In the diagram: 1. Filter box, 101. Slot, 2. Perforation, 3. Cylinder, 4. Baffle plate, 5. Filter cage, 6. Stirring rod, 7. Main shaft, 8. Motor, 9. Secondary filter media mechanism, 901. Guide plate No. 1, 902. Guide plate No. 2, 903. Guide plate No. 3, 10. Injection pipe, 11. Collection box, 12. Filter screen, 13. Filtrate outlet pipe, 14. Support, 15. Solid block, 16. Viewing window. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4This invention provides a technical solution for a filtration device for arranging arugula with a soy sauce flavor, comprising a filter box 1, a primary filter media mechanism, a secondary filter media mechanism 9, and a tertiary filter media mechanism; a baffle plate 4 extends laterally into a perforation 2 on the right side of the filter box 1, which divides the inner cavity of the filter box 1 into an upper filter media chamber and a lower filter media chamber; the primary filter media mechanism is located in the upper filter media chamber; a first power unit is installed on the right side of the filter box 1, which drives the baffle plate 4 to move left and right reciprocally to control whether the upper and lower filter media chambers are connected; the first power unit is a cylinder 3, which is installed on the right side of the filter box 1 to drive the baffle plate 4 to move left and right reciprocally; wherein, a slot 101 is provided on the left side wall of the inner cavity of the filter box 1, which is opposite to the perforation 2; when the baffle plate 4 separates the upper and lower filter media chambers and does not connect them, the left side of the baffle plate 4 extends... After passing through the perforation 2, it is inserted into the slot 101. It should be noted that the control principle for whether the upper and lower filter media chambers are connected is as follows: When the starting cylinder 3 drives the baffle plate 4 to move from left to right, the upper and lower filter media chambers are connected to each other. At this time, the prickly pear filtered by the first-stage filter media mechanism continues to fall onto the second-stage filter media mechanism 9 for further filtration. When the starting cylinder 3 drives the baffle plate 4 to move from right to left until the left side of the baffle plate 4 is inserted into the slot 101, the baffle plate 4 separates the upper and lower filter media chambers, making them disconnected. The prickly pear continues to undergo filtration for a longer time in the first-stage filter media mechanism. The combined use of the baffle plate 4 and the cylinder 3 can control the filtration time of the prickly pear in the first-stage filter media mechanism, i.e., the centrifugal filtration time of the prickly pear in the filter cage 5, according to the usage requirements.

[0025] In this embodiment, the primary filter media mechanism includes a filter cage 5 with an open top for holding the prickly pear to be filtered, and a main shaft 7 extending vertically into the filter box 1 and the filter cage 5 in sequence; a secondary power unit is installed on the top of the filter box 1, which is connected to the top of the main shaft 7 to drive the filter cage 5 to rotate circumferentially to centrifugally filter the prickly pear; the bottom end of the main shaft 7 is connected to the bottom of the filter cage 5, and a stirring rod 6 is mirror-imagely arranged on the side of the shaft of the main shaft 7; the secondary power unit is a motor 8, and the output shaft of the motor 8 is connected to the top of the main shaft 7 via a leather strap. The filter box 1 is connected by a belt, gear, or coupling; the front of the filter box 1 is provided with a viewing window 16 for visually observing the operation of the filter cage 5; the outer surface of the filter box 1 is provided with a support 14; a solid block 15 is sleeved on the outer wall of the filter box 1, and the solid block 15 is tightly attached to the support 14. With the cooperation of the support 14 and the solid block 15, the filter box 1 can be placed stably during use; the top surface of the filter box 1 is provided with an injection pipe 10 for injecting the prickly pear to be filtered into the filter cage 5; the cross-sectional shape of the filter cage 5 is U-shaped.

[0026] It should be noted that the working principle of the primary filter media mechanism is as follows: Cylinder 3 is not in operation at this time, and baffle plate 4 does not connect the upper filter media chamber and the lower filter media chamber. Then, motor 8 is started, and the prickly pear to be filtered is injected into the filter cage 5 through injection pipe 10. At this time, motor 8 runs, driving the main shaft 7 to rotate, which in turn drives the filter cage 5 to rotate in a circular motion. The rotating filter cage 5 drives the prickly pear to undergo centrifugal filtration. The filtrate of the prickly pear falls freely and collects on baffle plate 4 under the centrifugal filtration action of filter cage 5. The prickly pear residue remains in filter cage 5. This completes the primary filtration of prickly pear. By starting cylinder 3 to control baffle plate 4, the prickly pear after primary filtration enters the secondary filter media mechanism 9 for further filtration.

[0027] In this embodiment, the secondary filter media mechanism 9 is disposed in the lower filter media chamber. This secondary filter media mechanism 9 includes a first guide plate 901 and a third guide plate 903 installed from left to right downwards on the left side of the filter box 1's inner cavity, and a second guide plate 902 located between the first guide plate 901 and the third guide plate 903. The second guide plate 902 is installed from right to left downwards on the right side of the filter box 1's inner cavity. The top surfaces of the first guide plate 901, the second guide plate 902, and the third guide plate 903 are all rough surfaces. The lengths of the first guide plate 901, the second guide plate 902, and the third guide plate 903 do not exceed the diameter of the inner cavity of the filter box 1. The tilt angles of the first guide plate 901 and the third guide plate 903 are 110-160 degrees, and the tilt angle of the second guide plate 902 is 20-70 degrees. Preferably, the tilt angle of the second guide plate 902 can be set to 30 degrees, 45 degrees, or 60 degrees, and the tilt angles of the first guide plate 901 and the third guide plate 903 can be set to 120 degrees, 135 degrees, or 150 degrees.

[0028] It should be noted that the right sides of the first guide plate 901 and the third guide plate 903 are not attached to the right side of the inner cavity of the filter box 1, and the left side of the second guide plate 902 is not attached to the left side of the inner cavity of the filter box 1. Gaps for the prickly pear filtrate to flow through are formed between the bottom surface of the second guide plate 902 and the top surface of the third guide plate 903, as well as between the top surface of the second guide plate 902 and the bottom surface of the first guide plate 901.

[0029] The working principle of the secondary filter media mechanism 9 is as follows: when the starting cylinder 3 drives the baffle plate 4 to move to the right, the upper filter media chamber and the lower filter media chamber are connected. At this time, the prickly pear filtrate that has passed through the primary filter media mechanism falls freely onto the secondary filter media mechanism 9. Under the action of gravity, the filtrate flows along the inclined direction of the first guide plate 901, the second guide plate 902 and the third guide plate 903. During the flow, the filtrate will continuously hit the surfaces of the first guide plate 901, the second guide plate 902 and the third guide plate 903 and the inner wall of the filter box 1. As a result, the prickly pear residue in the filtrate will be separated during the impact and temporarily remain on the guide plate body and the inner wall of the filter box 1. The filtrate that has passed through the secondary filter media mechanism 9 continues to fall to the tertiary filter media mechanism for tertiary filtration.

[0030] In this embodiment, the three-stage filter media mechanism mentioned is installed at the bottom of the filter box 1. The three-stage filter media mechanism consists of a collection box 11 and filter screens 12 arranged in a "Z" shape inside the collection box 11. There are at least two sets of filter screens 12, and a filter material layer is provided between adjacent filter screens 12. Preferably, there are three or four sets of filter screens 12, and the filter material layer is, but is not limited to, activated carbon or filter cartridges. The cross-sectional shape of the collection box 11 is a cone-shaped structure, and the bottom of the collection box 11 is provided with a filtrate outlet pipe 13.

[0031] The working principle of the three-stage filter media mechanism is as follows: the prickly pear filtrate after passing through the two-stage filter media mechanism 9 falls freely into the collection box 11, where it is filtered by the filter screen 12 arranged in a "Z" shape and the filter material layer, thereby further filtering out the residue in the filtrate to greatly reduce the residue content in the filtrate. After passing through the three stages, the filtrate is collected at the bottom of the cone-shaped collection box 11, and then the filtrate after passing through the three-stage filter media mechanism 9 and the three-stage filter media mechanism is discharged through the liquid outlet pipe 13, thus completing the filtration of the soy sauce-flavored prickly pear.

[0032] The soy sauce-flavored prickly pear filtration device operates by first stopping cylinder 3 and then starting motor 8. The prickly pear to be filtered is then injected into filter cage 5 via injection pipe 10. Motor 8 drives filter cage 5 to centrifuge the prickly pear, thus completing the first stage of filtration to obtain prickly pear filtrate. The filtrate continues to flow to the second-stage filter media mechanism 9, where it continuously impacts the guide plates to precipitate out any residue. The first guide plate 901, the second guide plate 902, and the third guide plate 903... The purpose is to extend the flow time of the prickly pear filtrate, allowing it to flow and impact for a longer period, thus removing a large amount of residue and improving the filtration effect. Simultaneously, the prickly pear filtrate filtered through the secondary filter media 9 continues to fall onto the tertiary filter media 9, where it is filtered through the Z-shaped filter screen 12 and the filter material layer. This purification significantly reduces the residue content and improves the overall quality of the filtrate. Finally, the filtrate is discharged through the filtrate outlet pipe 13, completing the filtration process for the soy-sauce-flavored prickly pear.

[0033] It should be noted that the motor 8 and cylinder 3 mentioned use common specifications, and the structure and principle of the motor 8 and cylinder 3 are well-known technologies in the market, so they will not be described in detail here.

[0034] The above embodiments only illustrate preferred embodiments of the present utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the utility model patent. It should be noted that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present utility model, and these all fall within the protection scope of the present utility model. In the present utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "fixing", etc. should be interpreted broadly. Among them, there are various ways of detachable installation, such as by plugging and snapping, or by bolt connection, etc.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sauce fragrant roxburgh apple filtering device, characterized by, include: A filter box, wherein a baffle plate extends laterally into a perforation on the right side of the filter box, the baffle plate being used to divide the inner cavity of the filter box into an upper filter media chamber and a lower filter media chamber; A primary filter media mechanism is located in the upper filter media chamber. The primary filter media mechanism includes a filter cage with an open top for holding the prickly pear to be filtered, and a main shaft that extends vertically into the filter box and the filter cage in sequence. The secondary filter media mechanism is located in the lower filter media chamber. The secondary filter media mechanism includes a first guide plate and a third guide plate installed from left to right and downward from the left side of the filter box cavity, and a second guide plate located between the first guide plate and the third guide plate. The second guide plate is installed from right to left and downward from the right side of the filter box cavity. The three-stage filter media mechanism is installed at the bottom of the filter box. The three-stage filter media mechanism consists of a collection box and filter screens arranged in a "Z" shape inside the collection box. There are at least two sets of filter screens, and a filter material layer is provided between adjacent filter screens. The filter box has a No. 1 power unit installed on the right side, which is used to drive the baffle plate to move back and forth to control whether the upper filter chamber and the lower filter chamber are connected; the filter box has a No. 2 power unit installed on the top, which is used to connect to the top of the main shaft to drive the filter cage to rotate circumferentially to centrifugally filter the prickly pear.

2. The sauce-flavored rose-apple filtering device according to claim 1, characterized in that: The top surfaces of the No. 1, No. 2, and No. 3 guide plates are all rough surfaces. The lengths of the No. 1, No. 2, and No. 3 guide plates do not exceed the diameter of the inner cavity of the filter box. The tilt angles of the No. 1 and No. 3 guide plates are 110-160 degrees, and the tilt angle of the No. 2 guide plate is 20-70 degrees.

3. The sauce-flavored rose-apple filtering device according to claim 1 or 2, characterized in that: The right sides of the No. 1 and No. 3 guide plates are not attached to the right side of the filter box cavity, and the left side of the No. 2 guide plate is not attached to the left side of the filter box cavity. Gaps for the prickly pear filtrate to flow through are formed between the bottom surface of the No. 2 guide plate and the top surface of the No. 3 guide plate, as well as between the top surface of the No. 2 guide plate and the bottom surface of the No. 1 guide plate.

4. The sauce-flavored rose-apple filtering device according to claim 1, characterized in that: The first power unit is a cylinder, which is installed on the right side of the filter box to drive the baffle plate to move back and forth.

5. The sauce-flavored rose-apple filtering device according to claim 1, characterized in that: The bottom end of the main shaft is connected to the bottom of the filter cage, and a stirring rod is mirrored on the side of the main shaft. The second power unit is a motor, and the output shaft of the motor is connected to the top of the main shaft by a belt, gear, or coupling.

6. The sauce-flavored rose-apple filtering device according to claim 1, characterized in that: The filter box has a viewing window on the front, a support on the outer surface of the filter box, and an injection pipe on the top surface of the filter box for injecting the prickly pear to be filtered into the filter cage.

7. The sauce-flavored rose-apple filtering device according to claim 1, characterized in that: The cross-sectional shape of the collection box is conical, and the bottom of the collection box is equipped with a filtrate outlet pipe.