Continuous extrusion molding device for producing environment-friendly isolating membrane
By introducing a cooling cylinder and cooling pipe design into the environmentally friendly isolation membrane production device, combined with fan airflow, the problem of uneven cooling of the isolation membrane was solved, achieving uniform cooling of the isolation membrane and improving product quality and performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2026-03-27
AI Technical Summary
During the production of environmentally friendly isolation membranes, uneven and insufficient cooling of the membrane can cause deformation due to residual heat after winding, affecting quality and performance.
A continuous extrusion molding device for producing environmentally friendly isolation films was designed, including an isolation film cooling mechanism. The device utilizes a cooling cylinder and cooling pipe in conjunction with a fan, and increases the cooling area and airflow through fins to achieve uniform and sufficient cooling.
This achieves uniform and sufficient cooling of the isolation membrane, avoiding deformation caused by residual heat after winding, and improving product quality and performance.
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Figure CN224044497U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of film production and processing, specifically to the continuous extrusion forming device of environmental protection isolation film production. BACKGROUND
[0002] The environmental protection isolation film is a microporous and porous film, and the material is mainly PP and PE for environmental protection. It is placed between the positive and negative electrodes in the battery, mainly used for isolating the positive and negative plates, preventing the internal short circuit of the battery, allowing ions to pass through, and having the function of maintaining electrolyte.
[0003] The utility model discloses a kind of cooling forming machines, and the cooling forming machine includes extrusion forming machine body mechanism and cooling forming mechanism, and the cooling forming mechanism includes water tank, and the extrusion forming machine body mechanism includes feeding mechanism, and the feeding mechanism includes bottom pipe, the top of the bottom pipe is fixedly connected with feeding hopper, the top of the feeding hopper is opened with air hole on one side, the top of the feeding hopper is equipped with dust cover, the top of the dust cover is equipped with driving motor, the top of the dust cover is opened with shaft hole in the middle, the dust cover is inserted with shaft in the shaft hole, the output shaft of the driving motor is connected with one end of the shaft, the bottom of the shaft is equipped with stirring rod on both sides, the bottom of the bottom pipe is fixedly connected with extruder body, the end of the extruder body away from feeding mechanism is fixedly connected with die head, the bottom of the die head is fixedly connected with wind ring, the bottom of the wind ring is equipped with plastic film, the bottom of the plastic film is equipped with herringbone, the both sides of the herringbone are fixedly connected with fixed rod, the bottom of the herringbone is equipped with first pressure roller, the cooling forming machine is equipped with cooling forming mechanism, and the water tank bottom of cooling forming mechanism is placed with cold water, which is beneficial to heat dissipation cooling of the bottom of plastic film, and fan is used for top heat dissipation cooling, which is beneficial to the efficiency of cooling forming, driving motor is rotated to drive the rotation of the shaft, so as to drive the rotation of stirring rod, which is beneficial to the full mixing of raw materials, and the mixing step of raw materials is saved, and the raw materials are prevented from being blocked in stirring, which is beneficial to improve the efficiency of production, and the setting of two winding rollers is beneficial to quick rotation replacement collection under non-stop work, which greatly improves the efficiency of production.
[0004] In the process of environmental protection isolation film extrusion forming production, the isolation film is often not cooled evenly and insufficiently, which can cause the isolation film to retain residual heat after winding, and easily cause the isolation film to deform, which has a negative impact on the quality, performance and subsequent use effect of the isolation film. In view of this, the continuous extrusion forming device for environmental protection isolation film production is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a continuous extrusion forming device for environmental protection isolation film production to solve the problems in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] The continuous extrusion forming device for the production of the environmental protection isolation film, including the extrusion forming equipment, the isolation film is extruded and formed by the extrusion forming equipment, the isolation film cooling mechanism is arranged on the extrusion forming equipment, and the isolation film passes through the isolation film cooling mechanism before being wound;
[0008] The isolation film cooling mechanism includes a pair of bases fixed on the extrusion forming equipment, a plurality of cooling cylinders, a plurality of cooling pipes and a fan;
[0009] The cooling cylinder is rotationally connected between the two bases, and the isolation film passes through the outside of the plurality of cooling cylinders in turn, the cooling cylinder includes a cylinder body, a sleeve arranged in the cylinder body, an end cover arranged at the end of the cylinder body and an end cover arranged at the end of the cylinder body and fixedly connected with the base, a plurality of annular and equidistantly arranged fins are arranged in the sleeve, the outer end of the end cover is provided with a hollow convex shaft, the convex shaft penetrates the base and is rotationally connected with the base, the end cover is connected with the end of the convex shaft, and the outer end of the end cover is provided with a connecting pipe;
[0010] The cooling pipe is arranged between the adjacent two cooling cylinders, the isolation film passes through the top of the cooling pipe, and a plurality of air outlet holes are formed in the top surface of the cooling pipe;
[0011] The air outlet end of the fan is connected with a air supply pipe, and the front end of the connecting pipe and the cooling pipe is communicated with the air supply pipe.
[0012] Preferably, the sleeve is in the shape of a hollow cylinder, the outer end of the fin is connected with the inner wall of the sleeve, and the inner end of the fin extends to the central axis of the sleeve.
[0013] Preferably, the end face of the end cover away from the convex shaft is provided with an insertion column, the insertion column is inserted into the end of the cylinder body and abuts against the sleeve.
[0014] Preferably, the inner end face of the insertion column is provided with a horn-shaped flow guide opening, the small aperture part of the flow guide opening is communicated with the inside of the convex shaft, and the diameter of the large aperture part of the flow guide opening is the same as the diameter of the insertion column.
[0015] Preferably, the inner end face of the end cover is provided with a cover cavity, and the first end of the connecting pipe is inserted into the end cover.
[0016] Preferably, the cooling pipe penetrates and is fixed between the two bases, and an end plug is fixed at the rear end of the cooling pipe.
[0017] Preferably, the end of the air supply pipe is closed.
[0018] Preferably, a sleeve is arranged between the air outlet end of the fan and the head end of the air supply pipe, the sleeve is provided with a convex pipe at the head end and the tail end, the convex pipes at the two ends of the sleeve are respectively inserted into the air outlet end of the fan and the head end of the air supply pipe, and the sleeve is filled with a filter core.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] The continuous extrusion forming device for the environment-friendly isolation film production is provided with the isolation film cooling mechanism, and the isolation film passes through the cooling mechanism before being wound, when the fan is started, air is sent into the cooling cylinder and the cooling pipe, after the external cold air enters the cooling cylinder, the fins increase the contact area of the cold air and the sleeve, accelerate the speed of heat taken away from the sleeve and the cooling cylinder, and then the isolation film attached to the surface of the cooling cylinder is cooled, and the air sent into the cooling pipe blows to the passing isolation film from the air outlet hole on the upper surface, and the isolation film is further cooled, in this way, the isolation film is uniformly and sufficiently cooled, and the deformation caused by the residual temperature after winding is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a whole structure schematic view of the utility model;
[0022] Figure 2 It is a structure schematic view of the isolation film cooling mechanism in the utility model;
[0023] Figure 3 It is a sectional view of the isolation film cooling mechanism in the utility model;
[0024] Figure 4 It is an explosion view of the cooling pipe in the utility model;
[0025] Figure 5 It is a structure schematic view of the sleeve in the utility model;
[0026] Figure 6 It is a sectional view of the end cover in the utility model;
[0027] Figure 7 It is a sectional view of the end cover in the utility model;
[0028] Figure 8 It is a structure schematic view of the cooling pipe in the utility model;
[0029] Figure 9 It is a sleeve installation schematic view of embodiment 2 in the utility model;
[0030] Figure 10The sleeve of the embodiment 2 is cut open;
[0031] The meanings of the various reference numerals in the drawings are as follows:
[0032] 1, extrusion molding equipment;
[0033] 2, isolation film;
[0034] 3, isolation film cooling mechanism; 31, base; 32, cooling cylinder; 321, cylinder body; 322, sleeve; 3221, fin; 323, end cover; 3231, convex shaft; 3232, insertion column; 3233, flow guide opening; 324, end cover; 3241, cover cavity; 3242, connecting pipe; 33, cooling pipe; 331, air outlet hole; 332, end plug; 34, fan; 341, air supply pipe; 342, sleeve; 3421, convex pipe; 3422, filter element. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.
[0036] Embodiment 1
[0037] Please refer to Figures 1-8 The present application provides a technical solution:
[0038] The continuous extrusion molding device for producing environment-friendly isolation film comprises an extrusion molding equipment 1. During production, the extrusion molding equipment 1 precisely extrudes and molds the isolation film 2 through a specific process. In order to effectively cool the isolation film 2, the extrusion molding equipment 1 is provided with an isolation film cooling mechanism 3. After the isolation film 2 is extruded, it will pass through the isolation film cooling mechanism 3 before being wound.
[0039] In this embodiment, the isolation film cooling mechanism 3 mainly comprises a pair of bases 31 fixed on the extrusion molding equipment 1, a plurality of cooling cylinders 32 playing a key cooling role, a plurality of cooling pipes 33 assisting in cooling, and a fan 34 providing cooling air flow.
[0040] Specifically, the cooling cylinder 32 comprises a cylinder body 321, a sleeve 322 sleeved in the cylinder body 321, an end cover 323 installed at the end of the cylinder body 321, and an end cover 324 arranged at the front end of the cylinder body 321 and fixedly connected with the base 31. The cooling cylinder 32 is located between the two bases 31 and is rotatably connected with the base 31. The isolation film 2 passes through the outside of the plurality of cooling cylinders 32 in sequence, so that the isolation film 2 can be in contact with the surface of each cooling cylinder 32. When the isolation film 2 is wound, the isolation film 2 can drive the cooling cylinder 32 to rotate under the action of friction, so that the heat on the isolation film 2 can be conducted to the cooling cylinder 32 when the isolation film 2 drives the cooling cylinder 32 to rotate.
[0041] Further, the sleeve 322 is in the shape of a hollow cylinder, and a plurality of annular fins 3221 are arranged at equal intervals in the sleeve 322. The outer end of the fin 3221 is connected with the inner wall of the sleeve 322, and the inner end of the fin 3221 extends to the central axis of the sleeve 322. The fins 3221 increase the heat dissipation area inside the cooling cylinder 32, so that the temperature on the surface of the cooling cylinder 32 can be quickly dissipated through the fins 3221, and the cooling effect is strengthened.
[0042] In addition, the outer end of the end cover 323 is provided with a hollow convex shaft 3231, which penetrates the base 31 and is rotatably connected with the base 31. An insertion column 3232 is arranged on the end face of the end cover 323 away from the convex shaft 3231, and the insertion column 3232 is inserted into the end of the cylinder body 321 and abuts against the sleeve 322, so that the sleeve 322 can be stably arranged inside the sleeve 322 under the action of the two insertion columns 3232. A flow guide opening 3233 in the shape of a horn is arranged on the inner end face of the insertion column 3232. The small aperture part of the flow guide opening 3233 is connected with the inside of the convex shaft 3231, and the diameter of the large aperture part of the flow guide opening 3233 is the same as the diameter of the insertion column 3232, which is used for guiding the airflow into the inside of the sleeve 322.
[0043] It is worth noting that the end cover 324 is used to cover and protect the end of the convex shaft 3231. The outer end of the end cover 324 is provided with a connecting pipe 3242, and the inner end face of the end cover 324 is provided with a cover cavity 3241. The leading end of the connecting pipe 3242 is inserted into the end cover 324.
[0044] It is worth mentioning that the cooling pipe 33 is placed parallel between two adjacent cooling cylinders 32, the cooling pipe 33 penetrates and is fixed between two bases 31, the isolation film 2 passes above the cooling pipe 33, a plurality of air outlet holes 331 are arranged on the upper surface of the cooling pipe 33, and an end plug 332 is fixed to the rear end of the cooling pipe 33, so that the rear end of the cooling pipe 33 is blocked. The air outlet end of the fan 34 is connected with a air supply pipe 341, the front end of the connecting pipe 3242 and the cooling pipe 33 are connected with the air supply pipe 341 in communication, and the end of the air supply pipe 341 is closed. When the fan 34 is started, the fan 34 blows air into the air supply pipe 341, so that the air enters the end cover 324 through the connecting pipe 3242, the air enters the inside of the sleeve 322 through the convex shaft 3231 and is discharged from the other end of the sleeve 322, and along with the flow of the air, the air carries the heat emitted from the surface of the fin 3221, so that the cooling cylinder 32 can be quickly cooled. At the same time, the air in the air supply pipe 341 directly enters the cooling pipe 33, so that the air is blown upward to the isolation film 2 through the air outlet holes 331, and the purpose of further cooling the isolation film 2 is achieved.
[0045] In use, the continuous extrusion molding device for producing the environment-friendly isolation film of the embodiment first extrudes the isolation film 2 through the extrusion molding equipment 1, then the isolation film 2 enters the isolation film cooling mechanism 3 and sequentially winds through the outside of the plurality of cooling cylinders 32, the fan 34 in the cooling mechanism is started, the air outside is sucked and blown into the air supply pipe 341 as a source of cooling air, then a part of the air in the air supply pipe 341 enters the end cover 324 through the connecting pipe 3242 and flows into the sleeve 322 along the convex shaft 3231, so that the air flows through the inside of the sleeve 322, then when the isolation film 2 is wound, the cooling cylinder 32 is driven to rotate due to the friction, and the heat on the isolation film 2 is conducted to the cooling cylinder 32, so that the cooling cylinder 32 cools and cools the isolation film 2, and at this time, the air flow through the fin 3221 can quickly take away the heat on the surface of the cooling cylinder 32, so as to realize the primary cooling of the isolation film 2, and finally, the other part of the air in the air supply pipe 341 directly enters the cooling pipe 33, the air in the cooling pipe 33 blows upward to the isolation film 2 through the air outlet holes 331, so as to further cool and cool the isolation film 2, and the whole cooling process is completed.
[0046] Embodiment 2
[0047] In order to prevent the air flow from blowing dust and other impurities in the air to the isolation film 2, the air supply pipe 341 is provided with a filter 342, and the filter 342 is arranged on the air supply pipe 341. Figure 9 and Figure 10As shown, the outlet end of the fan 34 and the head end of the air supply pipe 341 are provided with a sleeve 342, the head end and the tail end of the sleeve 342 are provided with a convex pipe 3421, the convex pipe 3421 at the two ends of the sleeve 342 is respectively inserted into the outlet end of the fan 34 and the head end of the air supply pipe 341, the sleeve 342 is filled with a filter core 3422, and it is worth mentioning that the outer diameter of the convex pipe 3421 is smaller than the outer diameter of the sleeve 342, so that the filter core 3422 can be stably clamped in the sleeve 342, preventing the filter core 3422 from being blown away under the strong wind of the fan 34, and ensuring the stability of the filtering structure. When the fan 34 is running, external air is sucked in, and in the process of passing through the sleeve 342, dust, particles and other impurities in the air are effectively intercepted and filtered by the filter core 3422, so that the clean airflow after purification enters the air supply pipe 341 and finally flows to the cooling cylinder 32 and the cooling pipe 33, which greatly reduces the risk of dust and other impurities adhering to the surface of the isolation film 2, ensures the cleanliness of the isolation film 2, and improves the product quality.
[0048] Moreover, the structure is very convenient to install and maintain. When the filter core 3422 needs to be replaced, the worker only needs to pull out the convex pipe 3421 at the two ends of the sleeve 342, so as to take out the sleeve 342 from between the fan 34 and the air supply pipe 341, and then quickly replace the internal filter core 3422, which is simple and efficient, and effectively saves equipment maintenance time and cost.
[0049] It is worth mentioning that the fan 34 involved in the present application is a conventional technology, which will not be described in the present application.
[0050] The basic principles, main features and advantages of the present application have been shown and described. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A continuous extrusion molding device for producing an environmentally friendly separator film, comprising an extrusion molding apparatus (1) that extrusion molds a separator film (2), characterized by: The extrusion molding equipment (1) is provided with a release film cooling mechanism (3), and the release film (2) passes through the release film cooling mechanism (3) before being wound. The release film cooling mechanism (3) comprises a pair of bases (31), a plurality of cooling cylinders (32), a plurality of cooling pipes (33) and a fan (34) fixed on the extrusion molding equipment (1). The cooling cylinder (32) is located between the two bases (31) and is rotationally connected with the bases (31), the release film (2) passes through the outside of the plurality of cooling cylinders (32) in sequence, the cooling cylinder (32) comprises a cylinder body (321), a sleeve (322) sleeved in the cylinder body (321), an end cover (323) installed at the end of the cylinder body (321), and an end cover (324) provided at the front end of the cylinder body (321) and fixedly connected with the base (31), a plurality of annularly arranged fins (3221) are arranged in the sleeve (322), a hollow convex shaft (3231) is arranged at the outer end of the end cover (323), the convex shaft (3231) penetrates through the base (31) and is rotationally connected with the base (31), the end cover (324) covers the end of the convex shaft (3231), and a connecting pipe (3242) is arranged at the outer end of the end cover (324). The cooling pipe (33) is arranged in parallel between the adjacent two cooling cylinders (32), the release film (2) passes above the cooling pipe (33), and a plurality of air outlet holes (331) are arranged on the upper surface of the cooling pipe (33). The air outlet end of the fan (34) is connected with a air supply pipe (341), and the connecting pipe (3242) and the front end of the cooling pipe (33) are in communication with the air supply pipe (341).
2. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 1, characterized in that: The sleeve (322) is in the shape of a hollow cylinder, the outer end of the fin (3221) is connected with the inner wall of the sleeve (322), and the inner end of the fin (3221) extends to the central axis of the sleeve (322).
3. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 1, wherein: An insertion column (3232) is arranged on the end face of the end cover (323) away from the convex shaft (3231), the insertion column (3232) is inserted into the end of the cylinder body (321) and abuts against the sleeve (322).
4. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 3, wherein: A guide opening (3233) in the shape of a horn is arranged on the inner end face of the insertion column (3232), the small aperture part of the guide opening (3233) is in communication with the inside of the convex shaft (3231), and the diameter of the large aperture part of the guide opening (3233) is the same as the diameter of the insertion column (3232).
5. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 1, wherein: A cover cavity (3241) is arranged on the inner end face of the end cover (324), and the first end of the connecting pipe (3242) is inserted into the end cover (324).
6. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 1, wherein: The cooling pipe (33) penetrates through and is fixed between the two bases (31), and an end plug (332) is fixed at the rear end of the cooling pipe (33).
7. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 1, wherein: The end of the air supply pipe (341) is in a closed shape.
8. The continuous extrusion molding apparatus for producing an environmentally friendly separator according to claim 1, wherein: The fan (34) is provided with a sleeve (342) between the air outlet end and the head end of the air supply pipe (341), the sleeve (342) is provided with a convex pipe (3421) at both the head end and the tail end, the convex pipes (3421) at both ends of the sleeve (342) are respectively inserted into the air outlet end of the fan (34) and the head end of the air supply pipe (341), and the sleeve (342) is filled with a filter core (3422).
Citation Information
Patent Citations
Cooling forming machine
CN218227844U