Diamond synthetic block crushing and dust removing device
By designing an adjustable-height suction pipe and using water mist settling technology, the problem of existing devices being unable to adapt to dust at different heights has been solved, achieving efficient dust removal and improving the practicality and reliability of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-03-31
AI Technical Summary
The existing diamond synthetic block crushing and dust removal device cannot adjust the height of the air inlet, which makes it unable to effectively adsorb dust at different heights, resulting in inconvenience and poor practicality.
A dust removal device comprising a moving mechanism, a filtering mechanism, and a suction mechanism was designed. The height and position of the suction pipe are adjusted by an electric slide rail and a hydraulic cylinder. Combined with a filter plate and water mist settling technology, dust removal at different heights is achieved.
It effectively adsorbs and settles dust at different heights, improving dust removal efficiency. It is easy to use and highly practical and reliable.
Smart Images

Figure CN224057013U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of diamond production, and in particular to a crushing and dust removal device for diamond synthetic blocks. Background Technology
[0002] Diamond synthetic blocks require crushing and impurity removal during processing. However, this crushing process generates a large amount of dust that is released into the air, necessitating a dust removal device. In the prior art, utility model patent application number 201020254127.3 discloses a diamond synthetic block crushing dust removal device, primarily composed of a dust collector with an air inlet. In use, the dust collector is opened, allowing airborne dust to enter and be processed through the air inlet. However, this device suffers from several problems: the air inlet's height on the dust collector is fixed and cannot be adjusted, making it inconvenient to absorb dust at different heights in the air. This results in inconvenient use, limited applicability, and poor practicality. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a diamond composite block crushing and dust removal device that can remove dust from gas at different heights, is easy to use, improves the dust removal effect, and has high practicality and reliability.
[0004] This utility model discloses a diamond composite block crushing and dust removal device, comprising a base plate and a suction pipe; it also includes a moving mechanism, a filtering mechanism, and a dust collection mechanism. The filtering mechanism is mounted on the base plate, and the suction pipe is mounted on the moving mechanism, which is used to move the suction pipe. The output end of the suction pipe is connected to the filtering mechanism, and the output end of the filtering mechanism is connected to the dust collection mechanism. The filtering mechanism has a filtering function, and the dust collection mechanism has a dust collection function. When dust removal is required in the diamond crushing workshop, the dust collection mechanism is turned on, allowing the air in the workshop to enter the filtering mechanism through the suction pipe, filtering out large particulate impurities. Then, the air enters the dust collection mechanism, where it adsorbs small particulate impurities. The clean air is then discharged into the workshop through the dust collection mechanism. The moving mechanism can also be turned on to adjust the height of the suction pipe, allowing it to suck in air at different heights in the workshop for dust removal. It is easy to use, improves the dust removal effect, and has high practicality and reliability.
[0005] Preferably, the moving mechanism includes an electric slide rail A, a sliding plate, an electric slide rail B, and a sliding plate. The electric slide rail A is fixedly installed on the upper end of the base plate, and the sliding plate is installed on the electric slide rail A. The electric slide rail A is used to move the sliding plate back and forth. The electric slide rail B is fixedly installed on the upper end of the sliding plate, and the sliding plate is installed on the electric slide rail B. The electric slide rail B is used to adjust the height of the sliding plate, and the suction pipe is fixedly installed on the sliding plate. When adjusting the height of the suction pipe, the electric slide rail A is opened, causing the sliding plate to move in the back and forth direction, which in turn causes the electric slide rail B, the sliding plate, and the suction pipe to move in the back and forth direction. At the same time, the electric slide rail B can be opened, and the height of the suction pipe can be adjusted via the sliding plate. Since the suction pipe can move back and forth and up and down, it can suck in air from a larger area in the workshop, resulting in a better dust removal effect.
[0006] Preferably, the filtration mechanism includes a support plate, a filter cylinder, a sealing cover, an air supply hose, a filter plate, and a pushing mechanism. The filter cylinder is fixedly mounted on the base plate by the support plate. A chamber is provided inside the filter cylinder, with an opening at the left end. The sealing cover is bolted to the opening at the left end of the filter cylinder. The lower part of the air supply hose is mounted on the sealing cover, with its output end located on the left side of the filter cylinder chamber and its input end connected to the suction pipe. The filter plate is installed in the middle of the filter cylinder chamber and mounted on the pushing mechanism, located on the right side of the air supply hose. The pushing mechanism is used to move the filter plate. When removing dust from the air in the diamond production workshop, the suction mechanism is turned on, allowing the air in the workshop to enter the left side of the filter cylinder chamber sequentially through the suction pipe and the air supply hose. After being filtered by the filter plate, the air enters the right side of the filter cylinder chamber, where large particulate impurities are filtered out. The air in the filter cylinder chamber then enters the suction mechanism to remove smaller dust particles, thus facilitating air filtration and dust removal.
[0007] Preferably, the pushing mechanism includes a hydraulic cylinder and a push rod. The hydraulic cylinder is fixedly installed at the right end of the filter cylinder, and the push rod is slidably installed on the filter cylinder. The right end of the push rod is connected to the output end of the hydraulic cylinder, and the filter plate is fixedly installed at the left end of the push rod. When it is necessary to clean the solid particles attached to the filter plate, first remove the sealing cover from the left end of the filter cylinder, then open the hydraulic cylinder. The hydraulic cylinder moves the filter plate to the left through the push rod, thereby moving the filter plate out of the filter cylinder chamber. Then, the operator can clean the solid impurities on the filter plate from the left side of the filter cylinder. When cleaning the solid impurities on the filter plate, the filter plate can be moved out of the filter cylinder chamber, providing the operator with more operating space and improving convenience.
[0008] Preferably, the dust collection mechanism includes a spraying mechanism, a support frame, a dust collection cylinder, an exhaust fan, and a conveying pipe. The dust collection cylinder is fixedly installed on the upper part of the base plate via the support frame. A cavity is provided inside the dust collection cylinder. The exhaust fan is installed at the upper end of the dust collection cylinder, and its input end is connected to the upper part of the dust collection cylinder cavity. The spraying mechanism is installed on the dust collection cylinder and has a spraying function. The input end of the conveying pipe is connected to the right side of the filter cylinder chamber, and its output end is connected to the lower part of the dust collection cylinder cavity. When removing dust from the workshop air, the exhaust fan is turned on to create a negative pressure inside the dust collection cylinder cavity. Air from the right side of the filter cylinder chamber then enters the lower part of the dust collection cylinder cavity through the conveying pipe. Simultaneously, the spraying mechanism is turned on to spray water mist into the dust collection cylinder cavity. The sprayed water mist contacts the air inside the dust collection cylinder cavity, causing dust in the air to settle. The dust-removed air is then discharged by the exhaust fan, facilitating air dust removal.
[0009] Preferably, the spraying mechanism includes a water pump, a drain pipe, and an atomizing nozzle. The water pump is fixedly installed on the dust collection cylinder, with its input end connected to the lower part of the dust collection cylinder cavity and its output end connected to the atomizing nozzle via the drain pipe. The atomizing nozzle is installed in the upper part of the dust collection cylinder cavity. The lower part of the dust collection cylinder cavity is filled with water, and the upper end of the delivery pipe is located above the water level in the dust collection cylinder cavity. When air from the filter cylinder cavity enters the dust collection cylinder cavity through the delivery pipe, the water pump is turned on, allowing the water in the lower part of the dust collection cylinder cavity to enter the atomizing nozzle sequentially through the water pump and the drain pipe. The water is then sprayed into the dust collection cylinder cavity through the atomizing nozzle. As the water in the dust collection cylinder cavity descends, it comes into contact with the air in the dust collection cylinder cavity, thereby causing the dust floating in the air to settle to the lower part of the dust collection cylinder cavity, facilitating the removal of dust from the air.
[0010] Preferably, the vacuum cleaner cylinder is equipped with a liquid level gauge; this facilitates the monitoring of the liquid level inside the vacuum cleaner cylinder cavity.
[0011] Compared with the prior art, the advantages of this utility model are: it can remove dust from gas at different heights; it is easy to use, improves the dust removal effect, and has high practicality and reliability. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;
[0014] Figure 3 This is a cross-sectional structural schematic diagram of the present invention;
[0015] Figure 4 It is a structural diagram of the moving mechanism, suction pipe, and sealing cover, etc.
[0016] Figure 5 This is a schematic diagram of the spraying mechanism.
[0017] The following are labeled in the attached diagram: 1. Base plate; 2. Suction pipe; 3. Electric slide rail A; 4. Sliding plate; 5. Electric slide rail B; 6. Sliding plate; 7. Support plate; 8. Filter cartridge; 9. Sealing cover; 10. Air supply hose; 11. Filter plate; 12. Hydraulic cylinder; 13. Push rod; 14. Support frame; 15. Suction cylinder; 16. Exhaust fan; 17. Delivery pipe; 18. Water pump; 19. Drain pipe; 20. Atomizing nozzle. Detailed Implementation
[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0019] Example 1
[0020] like Figures 1 to 5 This utility model's diamond composite block crushing and dust removal device includes a base plate 1, a suction pipe 2, a moving mechanism, a filtering mechanism, and a dust collection mechanism. The filtering mechanism is mounted on the base plate 1, and the suction pipe 2 is mounted on the moving mechanism. The moving mechanism is used to move the suction pipe 2. The output end of the suction pipe 2 is connected to the filtering mechanism, and the output end of the filtering mechanism is connected to the dust collection mechanism. The filtering mechanism has a filtering function, and the dust collection mechanism has a dust collection function. When dust removal is required in the diamond crushing workshop, the dust collection mechanism is turned on, allowing the workshop air to enter the filtering mechanism through the suction pipe 2 to filter out large particulate impurities. Then, the air enters the dust collection mechanism, where it adsorbs small particulate impurities. The clean air is then discharged into the workshop through the dust collection mechanism. The moving mechanism can also be turned on to adjust the height of the suction pipe 2, allowing it to suck in air at different heights in the workshop for dust removal. It is easy to use, improves the dust removal effect, and has high practicality and reliability.
[0021] like Figure 1 and Figure 4The moving mechanism includes an electric slide rail A3, a sliding plate 4, an electric slide rail B5, and a sliding plate 6. Electric slide rail A3 is fixedly installed on the upper end of the base plate 1. The sliding plate 4 is installed on electric slide rail A3 and is used to move the sliding plate 4 back and forth. Electric slide rail B5 is fixedly installed on the upper end of the sliding plate 4. The sliding plate 6 is installed on electric slide rail B5 and is used to adjust the height of the sliding plate 6. The suction pipe 2 is fixedly installed on the sliding plate 6. When adjusting the height of the suction pipe 2, electric slide rail A3 is opened, causing the sliding plate 4 to move in the back and forth direction, which in turn causes electric slide rail B5, the sliding plate 6, and the suction pipe 2 to move in the back and forth direction. Simultaneously, electric slide rail B5 can be opened, allowing the suction pipe 2 to be adjusted in height via the sliding plate 6. Because the suction pipe 2 can move back and forth and up and down, it can draw in air from a wider area of the workshop, resulting in better dust removal.
[0022] like Figure 1 and Figure 3 The filtration mechanism includes a support plate 7, a filter cylinder 8, a sealing cover 9, an air supply hose 10, a filter plate 11, and a pushing mechanism. The filter cylinder 8 is fixedly mounted on the base plate 1 via the support plate 7. The filter cylinder 8 has a chamber inside, with an opening at its left end. The sealing cover 9 is bolted to the opening at the left end of the filter cylinder 8. The lower part of the air supply hose 10 is mounted on the sealing cover 9, with its output end located on the left side of the chamber of the filter cylinder 8. The input end of the air supply hose 10 is connected to the suction pipe 2. The filter plate 11 is installed in the middle of the chamber of the filter cylinder 8 and is mounted on the pushing mechanism. On the actuation mechanism, the filter plate 11 is located on the right side of the air supply hose 10, and the pushing mechanism is used to move the filter plate 11. When removing dust from the air in the diamond production workshop, the dust collection mechanism is turned on, so that the air in the workshop enters the left part of the filter cylinder 8 chamber through the dust collection pipe 2 and the air supply hose 10 in sequence. Then, the air enters the right part of the filter cylinder 8 chamber after being filtered by the filter plate 11. Large particulate impurities in the air are filtered out by the filter plate 11. Then, the gas in the filter cylinder 8 chamber enters the dust collection mechanism to remove smaller dust particles. This facilitates the filtration and dust removal of the air.
[0023] like Figure 1 and Figure 3The driving mechanism includes a hydraulic cylinder 12 and a push rod 13. The hydraulic cylinder 12 is fixedly installed on the right end of the filter cylinder 8, and the push rod 13 is slidably installed on the filter cylinder 8. The right end of the push rod 13 is connected to the output end of the hydraulic cylinder 12, and the filter plate 11 is fixedly installed on the left end of the push rod 13. When it is necessary to clean the solid particles attached to the filter plate 11, the sealing cover 9 is first removed from the left end of the filter cylinder 8. Then, the hydraulic cylinder 12 is opened, and the hydraulic cylinder 12 moves the filter plate 11 to the left through the push rod 13, thereby moving the filter plate 11 out of the chamber of the filter cylinder 8. Then, the operator can clean the solid impurities on the filter plate 11 from the left side of the filter cylinder 8. When cleaning the solid impurities on the filter plate 11, the filter plate 11 can be moved out of the chamber of the filter cylinder 8, which provides more operating space for the operator and improves convenience.
[0024] like Figure 1 , Figure 3 and Figure 5 The dust collection mechanism includes a spraying mechanism, a support frame 14, a dust collection cylinder 15, an exhaust fan 16, and a delivery pipe 17. The dust collection cylinder 15 is fixedly installed on the upper end of the base plate 1 via the support frame 14. A cavity is provided inside the dust collection cylinder 15. The exhaust fan 16 is installed at the upper end of the dust collection cylinder 15, and its input end is connected to the upper part of the cavity in the dust collection cylinder 15. The spraying mechanism is installed on the dust collection cylinder 15 and has a spraying function. The input end of the delivery pipe 17 is connected to the right side of the chamber of the filter cartridge 8, and the output end of the delivery pipe 17... The lower part of the vacuum cleaner 15 cavity is connected to the vacuum chamber 8. When removing dust from the workshop air, the exhaust fan 16 is turned on to create a negative pressure inside the vacuum cleaner 15 cavity. Then, the air from the right side of the filter cartridge 8 chamber enters the lower part of the vacuum cleaner 15 cavity through the delivery pipe 17. At the same time, the spraying mechanism is turned on to spray water mist into the vacuum cleaner 15 cavity. The sprayed water mist comes into contact with the air inside the vacuum cleaner 15 cavity, thereby causing the dust in the air to settle. After the dust removal, the air is discharged through the exhaust fan 16, which facilitates the removal of dust from the air.
[0025] like Figure 5The spraying mechanism includes a water pump 18, a drain pipe 19, and an atomizing nozzle 20. The water pump 18 is fixedly mounted on the dust collection cylinder 15. The input end of the water pump 18 is connected to the lower part of the cavity of the dust collection cylinder 15, and the output end of the water pump 18 is connected to the atomizing nozzle 20 through the drain pipe 19. The atomizing nozzle 20 is installed in the upper part of the cavity of the dust collection cylinder 15. The lower part of the cavity of the dust collection cylinder 15 is filled with water, and the upper end of the dust collection cylinder 15 is located above the water level in the cavity of the dust collection cylinder 15. When the filter cartridge 8 is in the cavity... After air enters the cavity of the vacuum cleaner 15 through the delivery pipe 17, the water pump 18 is turned on, so that the water in the lower part of the vacuum cleaner 15 cavity enters the atomizing nozzle 20 through the water pump 18 and the drain pipe 19. Then the water is sprayed into the cavity of the vacuum cleaner 15 through the atomizing nozzle 20. As the water in the vacuum cleaner 15 cavity descends, it comes into contact with the air in the vacuum cleaner 15 cavity, thereby causing the dust floating in the air to settle to the lower part of the vacuum cleaner 15 cavity, which facilitates the removal of dust from the air.
[0026] Example 2
[0027] Based on Example 1, a liquid level gauge is provided on the vacuum cleaner 15; the above-mentioned configuration facilitates the monitoring of the liquid level inside the cavity of the vacuum cleaner 15.
[0028] The electric slide rail A3, electric slide rail B5, air supply hose 10, dust collection cylinder 15, induced draft fan 16, water pump 18 and atomizing nozzle 20 of the diamond synthetic block crushing and dust removal device of this utility model are all purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from technical personnel in this field.
[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A diamond synthesis block breaking dust removal device, comprising a bottom plate (1) and a dust suction pipe (2); characterized in that, The mobile mechanism, the filtering mechanism and the dust suction mechanism are further included, the filtering mechanism is installed on the bottom plate (1), the dust suction pipe (2) is installed on the mobile mechanism, the mobile mechanism is used for moving the dust suction pipe (2), the dust suction mechanism is installed on the bottom plate (1), the output end of the dust suction pipe (2) is communicated with the filtering mechanism, the output end of the filtering mechanism is communicated with the dust suction mechanism, the filtering mechanism has the filtering function, and the dust suction mechanism has the dust suction function.
2. The apparatus for crushing and dedusting a synthetic diamond compact as claimed in claim 1, wherein, The mobile mechanism includes an electric sliding rail A (3), a sliding plate (4), an electric sliding rail B (5) and a sliding plate (6), the electric sliding rail A (3) is fixedly installed on the upper end of the bottom plate (1), the sliding plate (4) is installed on the electric sliding rail A (3), the electric sliding rail A (3) is used for moving the sliding plate (4) forwards and backwards, the electric sliding rail B (5) is fixedly installed on the upper end of the sliding plate (4), the sliding plate (6) is installed on the electric sliding rail B (5), and the electric sliding rail B (5) is used for adjusting the height of the sliding plate (6); and the dust suction pipe (2) is fixedly installed on the sliding plate (6).
3. The apparatus for crushing and dedusting of a synthetic diamond block according to claim 1, characterized in that, The filtering mechanism includes a support plate (7), a filter cylinder (8), a sealing cover (9), a gas conveying hose (10), a filter plate (11) and a pushing mechanism, the filter cylinder (8) is fixedly installed on the bottom plate (1) through the support plate (7), a cavity is formed in the filter cylinder (8), the left end of the filter cylinder (8) is provided with an opening, the sealing cover (9) is installed on the opening of the left end of the filter cylinder (8) through bolts, the lower part of the gas conveying hose (10) is installed on the sealing cover (9), the output end of the gas conveying hose (10) is located at the left part of the cavity of the filter cylinder (8), the input end of the gas conveying hose (10) is communicated with the dust suction pipe (2), the filter plate (11) is installed in the middle part of the cavity of the filter cylinder (8), the filter plate (11) is installed on the pushing mechanism, the filter plate (11) is located at the right side of the gas conveying hose (10), and the pushing mechanism is used for moving the filter plate (11).
4. A diamond synthesis stock breaking and dust removing apparatus according to claim 3, wherein The pushing mechanism includes a hydraulic cylinder (12) and a push rod (13), the hydraulic cylinder (12) is fixedly installed on the right end of the filter cylinder (8), the push rod (13) is slidably installed on the filter cylinder (8), the right end of the push rod (13) is connected with the output end of the hydraulic cylinder (12), and the filter plate (11) is fixedly installed on the left end of the push rod (13).
5. The apparatus for crushing and dedusting a synthetic diamond compact as claimed in claim 3, wherein, The dust suction mechanism includes a spraying mechanism, a support frame (14), a dust suction cylinder (15), an air blower (16) and a conveying pipe (17), the dust suction cylinder (15) is fixedly installed on the upper end of the bottom plate (1) through the support frame (14), a cavity is formed in the dust suction cylinder (15), the air blower (16) is installed on the upper end of the dust suction cylinder (15), the input end of the air blower (16) is communicated with the upper part of the cavity of the dust suction cylinder (15), the spraying mechanism is installed on the dust suction cylinder (15), the spraying mechanism has the spraying function, the input end of the conveying pipe (17) is communicated with the right part of the cavity of the filter cylinder (8), and the output end of the conveying pipe (17) is communicated with the lower part of the cavity of the dust suction cylinder (15).
6. A diamond synthesis cake breaking and dust removal apparatus as claimed in claim 5, wherein, The spraying mechanism comprises a water pump (18), a drain pipe (19) and an atomizing nozzle (20), the water pump (18) is fixedly installed on the dust suction cylinder (15), the input end of the water pump (18) is communicated with the lower part of the cavity of the dust suction cylinder (15), the output end of the water pump (18) is communicated with the atomizing nozzle (20) through the drain pipe (19), and the atomizing nozzle (20) is installed on the upper part of the cavity of the dust suction cylinder (15).
7. A diamond synthesis cake breaking and dust removal apparatus as claimed in claim 5, wherein, A liquid level meter is arranged on the dust suction cylinder (15).
Citation Information
Patent Citations
Diamond synthesis block crushing dust collection device
CN201752619U