Automatic pigment batching device

By using the spiral blades and pressure sensor weighing system in the automated pigment dispensing device, the problems of low efficiency and large error in ceramic pigment dispensing have been solved, and the automation and accuracy of quantitative dispensing have been achieved.

CN224057271UActive Publication Date: 2026-03-31JIANGSU FUTAOKE CERAMICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing ceramic pigments lack automated weighing functions during the batching process, resulting in low efficiency and a high risk of errors.

Method used

Design an automated colorant dispensing device that uses spiral blades to transport raw materials to a metering box and weighs them using a pressure sensor, and combines a worm gear transmission system to achieve quantitative dispensing.

Benefits of technology

It improves the efficiency and accuracy of pigment dispensing, reduces errors, and achieves automated quantitative dispensing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pigment batching, in particular to an automatic pigment batching device which comprises a batching bin, a storage bin arranged on the right side of the batching bin, a spiral blade arranged on the inner side of the storage bin, a feeding pipe arranged at the upper end of the inner side of the batching bin, and a metering box arranged below the feeding pipe. A pressure sensor is arranged at the lower end of the metering box, a driving shaft is arranged on the inner side of the batching bin, a rotating plate is arranged on the side of the driving shaft, a transmission box is fixedly installed on the front side of the batching bin, a worm gear is arranged on the inner side of the transmission box, a worm is arranged on the side of the worm gear, and a discharging hopper is fixedly connected to the lower end of the batching bin. Different raw materials are driven by the spiral blade to fall into the metering box, the different raw materials are weighed through the pressure sensor, and after all the raw materials reach rated values, the driving shaft is controlled by the worm to rotate, so that the rotating plate is driven to rotate to drive the metering box to turn over, pigments fall into the discharging hopper to be discharged, and convenience and rapidness are achieved. And the batching efficiency of the pigment is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of color material batching, especially relates to an automatic color material batching device. BACKGROUND

[0002] Ceramic color material refers to the mixture of powdered metal oxides and other materials used in ceramic glazes, used to decorate ceramics, porcelain and earthenware, and also used in the enamel of metal ornaments, and the rich and vibrant colors of the works will be revealed when they are calcined in a ceramic kiln or pottery kiln.

[0003] At present, in the production and processing process of the existing ceramic color material, the raw materials of the ceramic color material need to be proportioned and then input into a mixing device for mixing and stirring, but the existing color material needs to control the feeding amount of different raw materials according to the proportioning requirement during batching, and lacks an automatic weighing and batching function of the raw materials, resulting in low efficiency of the batching process and easy errors.

[0004] Therefore, in view of the problems of low efficiency and easy errors of the color material during batching, an automatic color material batching device can be designed, which facilitates quantitative batching of each raw material by setting an automatic feeding structure in cooperation with a weighing structure. SUMMARY

[0005] In order to overcome the problems of low efficiency and easy errors of the color material during batching.

[0006] The technical scheme of the utility model is as follows: an automatic color material batching device, comprising a batching bin, a storage bin is arranged on the right side of the batching bin, a spiral blade is arranged on the inner side of the storage bin, an inlet pipe is arranged on the upper end of the inner side of the batching bin, a metering box is arranged below the inlet pipe, a pressure sensor is arranged on the lower end of the metering box, a driving shaft is arranged on the inner side of the batching bin, a rotating plate is arranged on the side of the driving shaft, a transmission box is fixedly installed on the front side of the batching bin, a worm gear is arranged on the inner side of the transmission box, a worm is arranged on the side of the worm gear, and a discharge hopper is fixedly connected to the lower end of the batching bin.

[0007] Preferably, the spiral blade is controlled to rotate, different raw materials are driven from the storage bin to the batching bin through the inlet pipe, and fall into the metering box, the different raw materials are weighed by the pressure sensor, the spiral blade in the raw material storage bin is controlled to stop rotating when a single raw material reaches a rated value, the worm is controlled to rotate after each raw material reaches the rated value, the driving shaft is driven to rotate by the worm gear, the rotating plate is driven to rotate, the metering box is turned over, and the color material falls into the discharge hopper for discharging, which is convenient and fast and improves the batching efficiency of the color material.

[0008] Preferably, the storage bin and the right side of the upper end of the batching bin are fixedly connected, the upper end of the storage bin is provided with a bin cover, and the storage bins are arranged in front of and behind each other.

[0009] As preferred, the motor one is fixedly installed on the right side of the storage bin, the output end of the motor one extends to the inner side of the storage bin and is fixedly connected with the right end of the spiral blade, and the spiral blade and the lower end of the inner side of the storage bin are matched with each other.

[0010] As preferred, the feed pipe is arranged in front of and behind the feed pipe, the right end of the feed pipe and the inner side of the storage bin are communicated with each other, the left end of the spiral blade extends to the inner side of the feed pipe, and the spiral blade and the inner side of the feed pipe are matched with each other.

[0011] As preferred, the metering box is arranged in front of and behind the metering box, the metering box and the lower end of the feed pipe are matched with each other, and the lower end of the metering box is fixedly connected with the pressure sensor.

[0012] As preferred, the front end and the rear end of the driving shaft are rotatably connected with the inner side of the batching bin, the rotating plate is fixedly connected with the outer side of the driving shaft, and the lower end of the pressure sensor is fixedly connected with the rotating plate.

[0013] As preferred, the rear end of the worm wheel extends to the inner side of the batching bin and is drivingly connected with the driving shaft, the worm and the worm wheel are meshed with each other, the motor two is fixedly installed on the upper end of the transmission box, the output end of the motor two extends to the inner side of the transmission box and is fixedly connected with the upper end of the worm, and the lower end of the worm is rotatably connected with the inner side of the transmission box.

[0014] The automatic color material batching device has the advantages that:

[0015] The automatic color material batching device has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 The automatic color material batching device is shown in the three-dimensional structure diagram Figure One ;

[0017] Figure 2 The automatic color material batching device is shown in the three-dimensional structure diagram Figure Two ;

[0018] Figure 3 The automatic color material batching device is shown in the three-dimensional structure diagram Figure Three ;

[0019] Figure 4 The automatic color material batching device is shown in the three-dimensional structure diagramFigure One ;

[0020] Figure 5 The automatic color material batching device is shown in the sectional three-dimensional structure diagram Figure Two .

[0021] The reference signs are explained as follows: 1, batching bin; 2, storage bin; 21, bin cover; 3, spiral blade; 31, motor one; 4, feeding pipe; 5, metering box; 6, pressure sensor; 7, driving shaft; 8, rotating plate; 9, transmission box; 10, worm gear; 11, worm; 111, motor two; 12, discharging hopper. DETAILED DESCRIPTION

[0022] The utility model is further explained in combination with the drawings and examples.

[0023] Please refer to Figures 1-5 The utility model provides an embodiment: an automatic color material batching device, including batching bin 1, the right side of batching bin 1 is provided with storage bin 2, the inside of storage bin 2 is provided with spiral blade 3, the upper end of batching bin 1 inside is provided with feeding pipe 4, the below of feeding pipe 4 is provided with metering box 5, the lower end of metering box 5 is provided with pressure sensor 6, the inside of batching bin 1 is provided with driving shaft 7, the side of driving shaft 7 is provided with rotating plate 8, the front side of batching bin 1 is fixedly installed with transmission box 9, the inside of transmission box 9 is provided with worm gear 10, the side of worm gear 10 is provided with worm 11, the lower end of batching bin 1 is fixedly connected with discharging hopper 12, through the rotation of spiral blade 3, different raw materials are driven to enter batching bin 1 from storage bin 2 through feeding pipe 4, fall into metering box 5, different raw materials are weighed by pressure sensor 6, when single raw material reaches rated value, control the rotation of the spiral blade 3 in the raw material storage bin 2, after each raw material reaches rated value, control worm 11 to rotate, make worm gear 10 drive driving shaft 7 to rotate, thereby drive rotating plate 8 to rotate and drive metering box 5 to overturn, make color material fall into discharging hopper 12 and discharge.

[0024] Please refer to Figures 1-4In the embodiment, the storage bin 2 is fixedly connected to the right side of the upper end of the batching bin 1, the upper end of the storage bin 2 is provided with a bin cover 21, the storage bin 2 is arranged in front of and behind each other, a motor one 31 is fixedly installed on the right side of the storage bin 2, the output end of the motor one 31 extends to the inside of the storage bin 2 and is fixedly connected to the right end of the spiral blade 3, the spiral blade 3 and the lower end of the inside of the storage bin 2 are matched with each other, the feeding pipe 4 is arranged in front of and behind each other, the right end of the feeding pipe 4 and the inside of the storage bin 2 are communicated with each other, the left end of the spiral blade 3 extends to the inside of the feeding pipe 4, the spiral blade 3 and the inside of the feeding pipe 4 are matched with each other, the measuring box 5 is arranged in front of and behind each other, the measuring box 5 and the lower end of the feeding pipe 4 are matched with each other, the lower end of the measuring box 5 is fixedly connected to the pressure sensor 6, the bin cover 21 is opened to facilitate the feeding of each raw material into the storage bin 2 for storage, when batching is needed, the multiple motor ones 31 are controlled to work to drive the spiral blade 3 to rotate, to drive different raw materials from the storage bin 2 to enter the batching bin 1 through the feeding pipe 4 and fall into the measuring box 5, the different raw materials are weighed by the pressure sensor 6, when a single raw material reaches a rated value, the spiral blade 3 in the raw material storage bin 2 is controlled to stop rotating.

[0025] Please refer to Figures 2-5 In the embodiment, the front and rear ends of the drive shaft 7 are rotatably connected to the inside of the batching bin 1, the rotating plate 8 is fixedly connected to the outside of the drive shaft 7, the lower end of the pressure sensor 6 is fixedly connected to the rotating plate 8, the rear end of the worm gear 10 extends to the inside of the batching bin 1 and is drivingly connected to the drive shaft 7, the worm 11 and the worm gear 10 are meshed with each other, the upper end of the transmission box 9 is fixedly installed with a motor two 111, the output end of the motor two 111 extends to the inside of the transmission box 9 and is fixedly connected to the upper end of the worm 11, the lower end of the worm 11 is rotatably connected to the inside of the transmission box 9, after each raw material reaches a rated value, the motor two 111 is controlled to work to drive the worm 11 to rotate, to drive the worm gear 10 to drive the drive shaft 7 to rotate, thereby driving the rotating plate 8 to rotate to drive the measuring box 5 to overturn, to make the colorant fall into the discharge hopper 12 for discharging, the rotating plate 8 is controlled to reset by the worm 11 subsequently, to facilitate the batching of the next round.

[0026] In the embodiment, the front and rear ends of the drive shaft 7 are rotatably connected to the inside of the batching bin 1, the rotating plate 8 is fixedly connected to the outside of the drive shaft 7, the lower end of the pressure sensor 6 is fixedly connected to the rotating plate 8, the rear end of the worm gear 10 extends to the inside of the batching bin 1 and is drivingly connected to the drive shaft 7, the worm 11 and the worm gear 10 are meshed with each other, the upper end of the transmission box 9 is fixedly installed with a motor two 111, the output end of the motor two 111 extends to the inside of the transmission box 9 and is fixedly connected to the upper end of the worm 11, the lower end of the worm 11 is rotatably connected to the inside of the transmission box 9, after each raw material reaches a rated value, the motor two 111 is controlled to work to drive the worm 11 to rotate, to drive the worm gear 10 to drive the drive shaft 7 to rotate, thereby driving the rotating plate 8 to rotate to drive the measuring box 5 to overturn, to make the colorant fall into the discharge hopper 12 for discharging, the rotating plate 8 is controlled to reset by the worm 11 subsequently, to facilitate the batching of the next round.

[0027] Through the above steps, by controlling the rotation of the spiral blade 3, different raw materials are driven from the storage bin 2 through the feed pipe 4 into the batching bin 1, and fall into the measuring box 5. The different raw materials are weighed by the pressure sensor 6. When the single raw material reaches the rated value, the rotation of the spiral blade 3 in the raw material storage bin 2 is stopped. After each raw material reaches the rated value, the worm 11 is controlled to rotate, the worm wheel 10 drives the driving shaft 7 to rotate, thereby driving the rotating plate 8 to rotate and driving the measuring box 5 to overturn, so that the colorant falls into the discharge hopper 12 for discharging, so as to solve the problems of low efficiency and easy error of colorant during batching.

Claims

1. An automated colorant dispensing device comprising a dispensing bin (1), characterized in that: The right side of the batching bin (1) is provided with a storage bin (2), the inner side of the storage bin (2) is provided with a spiral blade (3), the upper end of the inner side of the batching bin (1) is provided with a feeding pipe (4), the lower side of the feeding pipe (4) is provided with a metering box (5), the lower end of the metering box (5) is provided with a pressure sensor (6), the inner side of the batching bin (1) is provided with a driving shaft (7), the side of the driving shaft (7) is provided with a rotating plate (8), the front side of the batching bin (1) is fixedly installed with a transmission box (9), the inner side of the transmission box (9) is provided with a worm gear (10), the side of the worm gear (10) is provided with a worm (11), and the lower end of the batching bin (1) is fixedly connected with a discharge hopper (12).

2. An automated color ingredient dispensing apparatus as defined in claim 1, wherein: The storage bin (2) and the right side of the upper end of the batching bin (1) are fixedly connected, the upper end of the storage bin (2) is provided with a bin cover (21), and the storage bin (2) is arranged in front and back.

3. An automated color ingredient dispensing apparatus as defined in claim 1, wherein: The right side of the storage bin (2) is fixedly installed with a motor one (31), the output end of the motor one (31) extends to the inner side of the storage bin (2) and is fixedly connected with the right end of the spiral blade (3), and the spiral blade (3) and the lower end of the inner side of the storage bin (2) are matched with each other.

4. An automated color ingredient dispensing apparatus as defined in claim 1, wherein: The feeding pipe (4) is arranged in front and back, the right end of the feeding pipe (4) and the inner side of the storage bin (2) are communicated with each other, the left end of the spiral blade (3) extends to the inner side of the feeding pipe (4), and the spiral blade (3) and the inner side of the feeding pipe (4) are matched with each other.

5. An automated color ingredient dispensing apparatus as defined in claim 1, wherein: The metering box (5) is arranged in front and back, the metering box (5) and the lower end of the feeding pipe (4) are matched with each other, and the lower end of the metering box (5) is fixedly connected with the pressure sensor (6).

6. An automated color ingredient dispensing apparatus as defined in claim 1, wherein: The front and rear ends of the driving shaft (7) are rotatably connected with the inner side of the batching bin (1), the rotating plate (8) is fixedly connected with the outer side of the driving shaft (7), and the lower end of the pressure sensor (6) is fixedly connected with the rotating plate (8).

7. An automated color ingredient dispensing apparatus as defined in claim 1, wherein: The rear end of the worm gear (10) extends to the inner side of the batching bin (1) and is drivingly connected with the driving shaft (7), the worm (11) and the worm gear (10) are meshed with each other, the upper end of the transmission box (9) is fixedly installed with a motor two (111), the output end of the motor two (111) extends to the inner side of the transmission box (9) and is fixedly connected with the upper end of the worm (11), and the lower end of the worm (11) is rotatably connected with the inner side of the transmission box (9).