PVC (polyvinyl chloride) film processing batching equipment

By designing a turntable system driven by a transmission shaft, meshing gear set, and hydraulic telescopic rod, the problem of low efficiency in existing PVC film processing and batching equipment has been solved, realizing automatic quantitative weighing and efficient batching.

CN224060188UActive Publication Date: 2026-03-31ANHUI YOUPU NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing PVC film processing and batching equipment has low batching efficiency, requires frequent replacement of material bins, and is cumbersome to operate.

Method used

A PVC film processing and batching equipment was designed, which adopts a drive shaft, meshing gear set, hydraulic telescopic rod and motor-driven turntable system to realize automatic quantitative weighing and rotating material feeding of the hopper, simplifying the operation process.

Benefits of technology

It improves the efficiency of ingredient preparation, reduces tedious weighing operations, and achieves efficient proportioning and mixing of main and auxiliary ingredients.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides PVC film processing batching equipment which comprises an equipment body, the inner top end of the equipment body is rotatably connected with a transmission shaft in a penetrating mode, the transmission shaft is connected with a rotating shaft through a meshing gear set, the rotating shaft is connected with an output shaft of a first motor, the upper end of the transmission shaft is fixedly connected with a rotating table, and the lower end of the rotating table is provided with idler wheels. First weighing devices are arranged at the positions, close to the rear left side and the rear right side, of the upper end of the rotary table, and first material receiving barrels are placed on the first weighing devices. According to the material receiving device, the first material receiving barrels are sequentially placed on the first weighing devices, the second material receiving barrels are placed on the second weighing devices, materials in the corresponding auxiliary material bins are received through the first material receiving barrels, and materials in the main material bin are received through the second material receiving barrels; and quantitative weighing is performed through the corresponding first weighing device and the second weighing device, and meanwhile, the main materials and the auxiliary additives are subjected to batching weighing, so that the tedious weighing operation is reduced, and the batching efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of PVC film processing and batching technology, specifically to a PVC film processing and batching equipment. Background Technology

[0002] PVC's main component is polyvinyl chloride, which is a slightly yellowish, translucent, and glossy substance. During PVC film processing, the main raw materials and auxiliary additives need to be batched. Generally, several different materials are placed in corresponding batching silos for storage. However, existing batching equipment involves placing material buckets on weighing devices for discharging and receiving materials from the batching silos. Once one material is weighed to the appropriate amount, the bucket is moved to another silo for further weighing until it is full. Then, either the bucket is replaced with the next one, or the material in the bucket is poured into a mixing device before further discharging. This process is cumbersome and inefficient.

[0003] In summary, there is a current need for PVC film processing and batching equipment. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a PVC film processing and batching equipment, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A PVC film processing and batching device includes a device body, with a drive shaft rotatably connected through the top of the device body. The drive shaft is connected to a rotating shaft via a meshing gear set. The rotating shaft is connected to the output shaft of a first motor. A turntable is fixedly connected to the upper end of the drive shaft. Rollers are provided at the lower end of the turntable. A first weighing device is provided on the left and right sides of the upper end of the turntable, and a first receiving bucket is placed on the first weighing device.

[0007] Furthermore, support frames are provided on both the left and right sides of the equipment body, with an auxiliary material bin extending through the upper end of the support frame, and a main material bin is provided on the rear side of the equipment body.

[0008] Furthermore, a fixed frame is provided below the turntable near the rear side, and a first hydraulic telescopic rod is provided inside the fixed frame. The upper end of the first hydraulic telescopic rod is fixedly connected to a placement frame, and a second weighing device is provided on the upper end of the placement frame.

[0009] Furthermore, the turntable includes a second hydraulic telescopic rod, which is installed through the turntable. The inner end of the second hydraulic telescopic rod is fixedly connected to a clamp, and the inner end of the clamp clamps and contacts a second receiving bucket. The second receiving bucket is located above the second weighing device and below the discharge pipe of the main material hopper.

[0010] Furthermore, the auxiliary material bin includes a loading port, the upper end of the auxiliary material bin is provided with a loading port, the upper end of the auxiliary material bin is rotatably connected to a stirring shaft, the stirring shaft is connected to a first bevel gear set and a second motor output shaft, the second motor is provided at the upper end of the auxiliary material bin, and a spiral blade is fixedly connected to the outer ring of the stirring shaft near the lower part.

[0011] Furthermore, the lower end of the stirring shaft passes through the auxiliary material bin and the conveying pipe and is connected to the auger through the second bevel gear set. The auger is rotatably connected to the inner wall of the conveying pipe. A discharge pipe is connected to the lower end of the conveying pipe. The conveying pipe is connected to the auxiliary material bin through a connecting pipe.

[0012] This utility model provides a PVC film processing and batching equipment. Compared with the prior art, it has the following advantages:

[0013] Beneficial effects:

[0014] First, the first receiving bucket is placed sequentially on each of the first weighing devices, and the second receiving bucket is placed on the second weighing device. The first receiving bucket receives materials from the corresponding auxiliary material bins, and the second receiving bucket receives materials from the main material bins. The materials are quantitatively weighed by the corresponding first and second weighing devices. At the same time, the main materials and auxiliary additives are weighed in batches, reducing tedious weighing operations and improving batching efficiency. After batching, the height of the second receiving bucket placed on the second weighing device is adjusted by pushing the placement frame with the first hydraulic telescopic rod, and the clamping frame is clamped and fixed by pushing the second hydraulic telescopic rod. Under the action of the first motor, rotating shaft, meshing gear set and transmission shaft, the turntable is driven to rotate, and the weighed and proportioned materials are rotated to the other side for feeding and mixing. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This diagram shows a frontal sectional view of the device body of this utility model.

[0017] Figure 2 A top view of the turntable structure of this utility model is shown;

[0018] Figure 3 This diagram shows a top view of the second receiving hopper and turntable of this utility model.

[0019] Figure 4 This diagram shows a schematic view of the left side of the main material hopper of this utility model;

[0020] Figure 5 This diagram shows a side view cross-sectional view of the auxiliary material hopper of this utility model.

[0021] Figure 6 This diagram shows a top view of the sectional structure of the turntable of this utility model;

[0022] Figure 7 The following is a schematic diagram of the structure of the fixing frame, the first hydraulic telescopic rod, the placement frame, and the second weighing device of this utility model;

[0023] The diagram shows: 1. Equipment body; 2. Drive shaft; 3. Meshing gear set; 4. Rotating shaft; 5. First motor; 6. Turntable; 601. Second hydraulic telescopic rod; 602. Clamping frame; 603. Second receiving bucket; 7. Roller; 8. First weighing device; 9. First receiving bucket; 10. Support frame; 11. Auxiliary material bin; 1101. Loading port; 1102. Stirring shaft; 1103. First bevel gear set; 1104. Second motor; 1105. Spiral blade; 1106. Second bevel gear set; 1107. Screwdriver; 1108. Conveying pipe; 1109. Discharge pipe; 1110. Connecting pipe; 12. Main material bin; 13. Fixing frame; 14. First hydraulic telescopic rod; 15. Placement frame; 16. Second weighing device. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0025] Example 1

[0026] To address the technical problems in the background section, the following PVC film processing and batching equipment is provided:

[0027] Combination Figures 1-7 As shown, the present invention provides a PVC film processing and batching equipment, including a device body 1. A transmission shaft 2 is rotatably connected through the inner top of the device body 1. The transmission shaft 2 is connected to a rotating shaft 4 through a meshing gear set 3. The rotating shaft 4 is connected to the output shaft of a first motor 5. A turntable 6 is fixedly connected to the upper end of the transmission shaft 2. Rollers 7 are provided at the lower end of the turntable 6. A first weighing device 8 is provided on the left and right sides of the upper end of the turntable 6. A first receiving bucket 9 is placed on the first weighing device 8.

[0028] The turntable 6 is driven to rotate by the first motor 5, the rotating shaft, the meshing gear set 3 and the transmission shaft 2, so that the weighed and proportioned material is rotated to the other side for feeding and mixing.

[0029] In this embodiment, support frames 10 are provided on both the left and right sides of the equipment body 1. An auxiliary material bin 11 is provided through the upper end of the support frame 10. A main material bin 12 is provided on the rear side of the equipment body 1. A fixed frame 13 is provided below the turntable 6 near the rear side. A first hydraulic telescopic rod 14 is provided inside the fixed frame 13. A placement frame 15 is fixedly connected to the upper end of the first hydraulic telescopic rod 14. A second weighing device 16 is provided on the upper end of the placement frame 15.

[0030] The height of the second receiving bucket 603 placed on the second weighing device 16 is adjusted by pushing the placement frame 15 through the first hydraulic telescopic rod 14. The auxiliary material bin 11 and the main material bin 12 have the same structure but different sizes.

[0031] Example 2

[0032] like Figures 1-7 As shown, based on the above embodiments, this embodiment further provides the following:

[0033] In this embodiment, the turntable 6 includes a second hydraulic telescopic rod 601, which is installed through the turntable 6. The inner end of the second hydraulic telescopic rod 601 is fixedly connected to a clamp 602, and the inner end of the clamp 602 clamps and contacts a second receiving bucket 603. The second receiving bucket 603 is located above the second weighing device 16 and below the discharge pipe of the main material bin 12.

[0034] The second hydraulic telescopic rod 601 pushes the clamp 602 to clamp and fix the second receiving bucket 603, which is used to clamp and fix the second receiving bucket 603 when it is transferred.

[0035] Example 3

[0036] like Figures 1-7 As shown, based on the above embodiments, this embodiment further provides the following:

[0037] In this embodiment, the auxiliary material bin 11 includes a loading port 1101. The loading port 1101 is provided at the upper end of the auxiliary material bin 11. A stirring shaft 1102 is rotatably connected through the upper end of the auxiliary material bin 11. The stirring shaft 1102 is connected to the output shaft of the second motor 1104 through a first bevel gear set 1103. The second motor 1104 is located at the upper end of the auxiliary material bin 11. A spiral blade 1105 is fixedly connected to the outer ring of the stirring shaft 1102 near the lower part. The lower end of the stirring shaft 1102 passes through the auxiliary material bin 11 and the conveying pipe 1108 and is connected to the auger 1107 through a second bevel gear set 1106. The auger 1107 is rotatably connected to the inner wall of the conveying pipe 1108. A discharge pipe 1109 is connected to the lower end of the conveying pipe 1108. The conveying pipe 1108 is connected to the auxiliary material bin 11 through a connecting pipe 1110.

[0038] The second motor 1104 drives the stirring shaft 1102 to rotate via the first bevel gear set 1103, which in turn drives the spiral blades 1105 to rotate. The spiral blades 1105 help the material in the auxiliary material bin 11 to enter the conveying pipe 1108 through the connecting pipe 1110. The stirring shaft 1102 drives the auger 1107 to rotate via the second bevel gear set 1106, and the auger 1107 controls the material discharge from the conveying pipe 1108.

[0039] Working principle and usage process of this utility model:

[0040] In use:

[0041] Step 1: By placing the first receiving bucket 9 sequentially onto the corresponding first weighing device 8, the second receiving bucket 603 is clamped and fixed by the clamp 602 pushed by the second hydraulic telescopic rod 601. Under the action of the first motor 5, rotating shaft 4, meshing gear set 3 and transmission shaft 2, the turntable 6 is rotated, and the second receiving bucket 603 is rotated above the second weighing device 16. The second receiving bucket 603 is placed on the second weighing device 16, and the clamp on the second receiving bucket 603 is released. The first receiving bucket 9 receives the material in the corresponding auxiliary material bin 11, and the second receiving bucket 603 receives the material in the main material bin 12. The material is then quantitatively weighed by the corresponding first weighing device 8 and second weighing device 16.

[0042] Step 2: The second motor 1104 drives the stirring shaft 1102 to rotate through the first bevel gear set 1103, thereby driving the spiral blades 1105 to rotate. The spiral blades 1105 help the material in the auxiliary material bin 11 to enter the conveying pipe 1108 through the connecting pipe 1110. The stirring shaft 1102 drives the auger 1107 to rotate through the second bevel gear set 1106. Under the action of the auger 1107, the material in the conveying pipe 1108 is controlled to be discharged. The discharge method of the main material bin 12 is the same as that of the auxiliary material bin 11. After the batching is completed, the first hydraulic telescopic rod 14 pushes the placement frame 15 to adjust the height of the second receiving bucket 603 placed on the second weighing device 16. The second hydraulic telescopic rod 601 pushes the clamp 602 to clamp and fix the second receiving bucket 603. Under the action of the first motor 5, the rotating shaft 4, the meshing gear set 3 and the transmission shaft 2, the turntable 6 is driven to rotate, and the weighed and proportioned material is rotated to the other side for feeding and mixing.

[0043] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0044] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A PVC film processing compounder apparatus, characterized by: The utility model provides a kind of material mixing device, including equipment body (1), the inner top end of the equipment body (1) is rotatably connected with transmission shaft (2), the transmission shaft (2) is connected by engaging gear set (3) and rotating shaft (4), the rotating shaft (4) is connected with the output shaft of first motor (5), the upper end of the transmission shaft (2) is fixedly connected with rotary table (6), the lower end of the rotary table (6) is provided with roller (7), the upper end of the rotary table (6) is provided with first weigher (8) close to left and right sides of back, the first weigher (8) is placed with first receiving barrel (9).

2. A PVC film processing compounder apparatus as claimed in claim 1, wherein: The left and right sides of the equipment body (1) are provided with support frame (10), the upper end of the support frame (10) is provided with auxiliary material bin (11) in penetration, the rear side of the equipment body (1) is provided with main material bin (12).

3. A PVC film processing compounder apparatus as claimed in claim 1, wherein: The lower side of the rotary table (6) is provided with fixed frame (13) close to rear side, the inside of the fixed frame (13) is provided with first hydraulic telescopic rod (14), the upper end of the first hydraulic telescopic rod (14) is fixedly connected with placing frame (15), the upper end of the placing frame (15) is provided with second weigher (16).

4. A PVC film processing compounder apparatus as claimed in claim 1, wherein: The rotary table (6) includes second hydraulic telescopic rod (601), the rotary table (6) is provided with second hydraulic telescopic rod (601) in penetration, the inside end of the second hydraulic telescopic rod (601) is fixedly connected with clamping frame (602), the inside end of the clamping frame (602) is clamped and contacted with second receiving barrel (603), the second receiving barrel (603) is provided above second weigher (16), the second receiving barrel (603) is provided below main material bin (12) discharge pipe.

5. A PVC film processing compounder apparatus as claimed in claim 2, wherein: The auxiliary material bin (11) includes charging port (1101), the upper end of the auxiliary material bin (11) is provided with charging port (1101), the upper end of the auxiliary material bin (11) is rotatably connected with stirring shaft (1102) in penetration, the stirring shaft (1102) is connected with the output shaft of second motor (1104) by first bevel gear set (1103), the second motor (1104) is provided on the upper end of auxiliary material bin (11), the outer ring of the stirring shaft (1102) is fixedly connected with spiral blade (1105) close to lower side.

6. A PVC film processing compounder apparatus as claimed in claim 5, wherein: The lower end of the stirring shaft (1102) is connected with screw conveyor (1107) through second bevel gear set (1106) and auger (1107) in penetration of auxiliary material bin (11) and material conveying pipe (1108), the auger (1107) is rotatably connected on the inner wall of material conveying pipe (1108), the lower end of the material conveying pipe (1108) is connected and provided with discharge pipe (1109), the material conveying pipe (1108) is connected with auxiliary material bin (11) through connecting pipe (1110).