Coating instrument for diamond micro-powder production

By incorporating a dispersion component and a stirring rod into the coating apparatus for diamond micron powder production, the problem of diamond powder agglomeration was solved, achieving uniform dispersion and efficient coating of diamond micron powder and improving production efficiency.

CN224057312UActive Publication Date: 2026-03-31ZHECHENG HAOXIN SUPERHARD PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-08
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing coating equipment is unable to continuously and promptly disperse diamond powder, causing the diamond powder to easily clump together and affecting coating efficiency.

Method used

A coating apparatus for diamond micro powder production was designed, comprising a reaction vessel, a dispersion component, and a stirring rod. By setting the dispersion component on the top of the reaction vessel and using the stirring rod to drive the sieving bucket and sieving plate to rotate, the diamond micro powder is continuously dispersed and fully mixed with the coating liquid under heating conditions.

Benefits of technology

This method achieves uniform dispersion of diamond micropowder, improves coating efficiency, saves processing time, and ensures full contact between the coating solution and the diamond micropowder.

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Abstract

The utility model belongs to the technical field of diamond micro-powder production, and particularly relates to a coating instrument for diamond micro-powder production, which comprises a reaction container, a discharge pipe arranged at the bottom of the reaction container, an electromagnetic valve arranged on the discharge pipe, a controller arranged on one side of the reaction container, a top cover arranged at the top of the reaction container, and an electromagnetic valve arranged on the electromagnetic valve. A dispersing assembly is arranged at the bottom of the top cover and comprises a material box, a feeding opening is formed in the top of the material box, a screening hopper is arranged below the material box, and a concentration groove is formed in the top of the screening hopper; the dispersing assembly is arranged at the top of the reaction container, the diamond micro-powder passes through the dispersing assembly in advance before entering the reaction container, the diamond micro-powder is continuously dispersed through the dispersing assembly, and the diamond micro-powder falls into the reaction container in a more uniform state, so that a solution is in full contact with the diamond micro-powder, and the coating efficiency is improved; and the processing time is effectively saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to diamond micro powder production technical field especially point a kind of cladding instrument for diamond micro powder production. BACKGROUND

[0002] Diamond has extremely high hardness, excellent wear resistance, good thermal conductivity and chemical stability, and is widely used in many fields such as abrasive tools, electronic materials, etc. In the production process of diamond micro powder, coating technology is a crucial process link. Through suitable coating treatment of diamond micro powder, its surface properties can be significantly improved.

[0003] Currently, for ceramic and polymer coating materials, solution method is usually used for coating processing. The specific process is to dissolve ceramic or polymer raw materials in a solvent according to a certain ratio, then form a uniform solution by stirring, heating and other methods, slowly add alumina powder into water, add dispersant at the same time, form stable alumina sol after stirring for several hours, then add diamond powder, add pressurized gas to the container, continuously stir under the condition of carrier gas, and finally complete the coating processing. However, in this process, during the process of adding diamond powder into the coating container, the coating equipment is difficult to continuously disperse the diamond powder in time, which leads to the easy caking of part of the diamond powder, and the slow diffusion speed of the diamond powder into the coating container. After a large amount of diamond powder is added into the coating container, the diamond powder in the coating container is more difficult to disperse quickly, which further affects the coating efficiency. SUMMARY

[0004] The utility model provides a kind of cladding instrument for diamond micro powder production to solve the problem that existing coating equipment is difficult to continuously disperse diamond powder in time.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A kind of cladding instrument for diamond micro powder production, including reaction container, the bottom of the reaction container is provided with discharge pipe, the discharge pipe is provided with solenoid valve, the side of the reaction container is provided with controller, the top of the reaction container is provided with top cover, the bottom of the top cover is provided with dispersion assembly, the dispersion assembly includes material box, the top of the material box is provided with feed inlet, the material box is provided with sieve hopper below, the top of the sieve hopper is provided with concentration groove, the sieve hopper is provided with sieve plate below, the bottom of the material box, sieve hopper and sieve plate is provided with a plurality of holes, the inside of the reaction container is provided with stirring rod, the extension end of the stirring rod extends upwards and penetrates dispersion assembly, the sieve hopper and sieve plate can rotate with stirring rod.

[0007] Preferably, the top of the top cover is provided with a feed pipe, the bottom end of the feed pipe is connected to the feed port, the top end of the feed pipe is provided with a feed funnel, and the top of the top cover away from the feed pipe is provided with a liquid inlet pipe, the top end of the liquid inlet pipe is provided with a liquid inlet funnel.

[0008] Preferably, a drive motor is provided on the top of the top cover, and the output shaft of the drive motor is connected to the stirring rod.

[0009] Preferably, a heater is provided on the outside of the reaction vessel, a fixing ring is fixed to the outer wall of the heater, and a bracket is fixed to the outer wall of the fixing ring.

[0010] Preferably, a fixing plate is also fixed to the top of the top cover, and a vibration motor is provided on the top of the fixing plate.

[0011] Preferably, a protective partition is provided below the sieve plate, and the bottom of the protective partition has a plurality of holes.

[0012] The technical effects and advantages provided by this utility model in the above technical solution are as follows:

[0013] By setting a dispersion component at the top of the reaction vessel, the diamond powder passes through the dispersion component before entering the reaction vessel. The dispersion component continuously disperses the diamond powder, allowing it to fall into the reaction vessel in a more uniform state. This avoids the problem of diamond powder clumping in the reaction vessel after a large amount of diamond powder is added, which is conducive to full contact between the solution and the diamond powder, improves coating efficiency, and effectively saves processing time. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the stirring rod and dispersing assembly of this utility model;

[0017] Figure 3 This is an exploded view of the stirring rod and dispersing assembly of this utility model;

[0018] Figure 4 This is an exploded view of the dispersion component of this utility model;

[0019] Figure 5 This is a perspective view of the reaction vessel of this utility model.

[0020] In the diagram: 1. Reaction vessel; 2. Heater; 3. Controller; 4. Support; 5. Fixing ring; 6. Top cover; 7. Feed pipe; 71. Liquid inlet pipe; 8. Feed funnel; 81. Liquid inlet funnel; 9. Fixing plate; 10. Vibrating motor; 11. Drive motor; 12. Material box; 121. Feed inlet; 13. Sieve hopper; 131. Concentrating tank; 14. Sieve plate; 15. Protective partition plate; 16. Stirring rod; 17. Discharge pipe; 18. Solenoid valve. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] This utility model provides, for example Figures 1-5 The coating apparatus for diamond micron powder production shown includes a reaction vessel 1, a discharge pipe 17 at the bottom of the reaction vessel 1, a solenoid valve 18 on the discharge pipe 17, a controller 3 on one side of the reaction vessel 1, a top cover 6 at the top of the reaction vessel 1, a dispersion assembly at the bottom of the top cover 6, the dispersion assembly including a material box 12, a feed inlet 121 at the top of the material box 12, a sieving hopper 13 below the material box 12, a collection trough 131 at the top of the sieving hopper 13, a sieving plate 14 below the sieving hopper 13, and several holes at the bottom of the material box 12, the sieving hopper 13, and the sieving plate 14. A stirring rod 16 is installed inside the reaction vessel 1, the extended end of the stirring rod 16 extends upward and passes through the dispersion assembly, and the sieving hopper 13 and the sieving plate 14 can rotate with the stirring rod 16.

[0023] The top of the top cover 6 is provided with a feed pipe 7, the bottom end of the feed pipe 7 is connected to the feed port 121, the top of the feed pipe 7 is provided with a feed funnel 8, the top of the top cover 6 is provided with a liquid inlet pipe 71 on the side away from the feed pipe 7, and the top of the liquid inlet pipe 71 is provided with a liquid inlet funnel 81.

[0024] A protective plate 15 is provided below the sieve plate 14. The bottom of the protective plate 15 has several holes. It should be noted that both the coating liquid and the diamond powder can pass through the holes at the bottom of the protective plate 15. The protective plate 15 has the function of blocking the coating liquid below, preventing the coating liquid from splashing to the bottom of the sieve plate 14 due to stirring and blocking the holes at the bottom of the sieve plate 14. This helps to maintain the continuous feeding of diamond powder.

[0025] In this embodiment, the prepared coating solution is poured into the inlet funnel 81. The coating solution contains coating material. After passing through the inlet pipe 71, the coating solution passes through the hole at the top of the material box 12 (e.g., Figure 4 As shown), it then flows downward through the screening hopper 13 and the screening plate 14;

[0026] Diamond micro powder is poured into the feed funnel 8, and then enters the material box 12 through the feed pipe 7 and the feed port 121. The material box 12 has a hollow structure and can store some diamond micro powder. As diamond micro powder is continuously added, it falls down through the bottom holes into the collection tank 131 of the sieving hopper 13. At the same time, the stirring rod 16 is rotating rapidly, which drives the sieving hopper 13 and the sieving plate 14 to rotate synchronously. During the rotation of the sieving hopper 13 and the sieving plate 14, the diamond micro powder falls evenly down through the bottom holes of the sieving hopper 13 and the sieving plate 14 into the reaction vessel 1, so as to achieve the purpose of dispersing the diamond micro powder. The diamond micro powder is fully mixed with the coating liquid, and under high temperature, the coating material adheres to the surface of the diamond micro powder, thereby achieving the purpose of coating processing.

[0027] like Figure 1 and Figure 2 As shown, a drive motor 11 is provided on the top of the top cover 6, and the output shaft of the drive motor 11 is connected to the stirring rod 16. When the controller 3 is started, the drive motor 11 is started. The output shaft of the drive motor 11 drives the stirring rod 16 to rotate. The stirring rod 16 rotates in the reaction vessel 1 and stirs the coating liquid, so that the coating liquid and diamond micro powder are fully mixed.

[0028] like Figure 1 As shown, a heater 2 is provided on the outside of the reaction vessel 1. A fixing ring 5 is fixed on the outer wall of the heater 2, and a support 4 is fixed on the outer wall of the fixing ring 5. Specifically, in the diamond micro powder surface coating process, the heater 2 heats the reaction vessel 1 and its internal coating liquid to meet the temperature requirements of the coating process.

[0029] like Figure 1 As shown, a fixing plate 9 is also fixed to the top of the top cover 6. A vibration motor 10 is installed on the top of the fixing plate 9. During the feeding process, the vibration motor 10 is started, and the vibration motor 10 drives the top cover 6 to vibrate. The vibration is transmitted downward through the top cover 6 to the material box 12. During the vibration of the material box 12, the diamond powder inside the material box 12 is vibrated and falls downward, which is conducive to the continuous downward falling of the diamond powder.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A coating instrument for producing diamond micro-powder, comprising a reaction container (1), wherein a discharge pipe (17) is arranged at the bottom of the reaction container (1), an electromagnetic valve (18) is arranged on the discharge pipe (17), and a controller (3) is arranged on one side of the reaction container (1), characterized in that: The top of the reaction container (1) is provided with a top cover (6), the bottom of the top cover (6) is provided with a dispersion assembly, the dispersion assembly comprises a material box (12), the top of the material box (12) is provided with a feeding port (121), the material box (12) is provided below with a sieve hopper (13), the top of the sieve hopper (13) is provided with a concentration groove (131), the bottom of the sieve hopper (13) is provided with a sieve plate (14), the bottom of the material box (12), the sieve hopper (13) and the sieve plate (14) are provided with a plurality of holes, the inside of the reaction container (1) is provided with a stirring rod (16), the extension end of the stirring rod (16) extends upward and penetrates the dispersion assembly, the sieve hopper (13) and the sieve plate (14) can rotate with the stirring rod (16).

2. The coating apparatus for producing diamond micro-powder according to claim 1, characterized in that: The top of the top cover (6) is provided with a feeding pipe (7), the bottom end of the feeding pipe (7) is communicated with the feeding port (121), the top end of the feeding pipe (7) is provided with a feeding funnel (8), the top of the top cover (6) is provided with a liquid inlet pipe (71) away from the feeding pipe (7), the top end of the liquid inlet pipe (71) is provided with a liquid inlet funnel (81).

3. The coating apparatus for producing diamond micro-powder according to claim 1, characterized in that: The top of the top cover (6) is provided with a driving motor (11), the output shaft of the driving motor (11) is connected with the stirring rod (16).

4. The coating apparatus for producing diamond micro-powder according to claim 1, characterized in that: The outside of the reaction container (1) is provided with a heater (2), the outer wall of the heater (2) is fixedly provided with a fixing ring (5), the outer wall of the fixing ring (5) is fixedly provided with a support (4).

5. The coating apparatus for producing diamond micro-powder according to claim 1, characterized in that: The top of the top cover (6) is further fixedly provided with a fixed plate (9), the top of the fixed plate (9) is provided with a vibration motor (10).

6. The coating apparatus for producing diamond micro-powder according to claim 1, characterized in that: The bottom of the sieve plate (14) is provided with a separation protection plate (15), the bottom of the separation protection plate (15) is provided with a plurality of leakage holes.