Full-process automatic square-shell battery sealing nail vacuum welding equipment
The fully automated battery sealing nail vacuum welding equipment has solved the problems of low automation and high missed detection rate, achieving efficient production and high-quality battery sealing nail welding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-03-31
AI Technical Summary
Existing battery sealing nail welding equipment has a low degree of automation, low production efficiency, and a high rate of missed and false detections of sealing nails, which cannot meet the needs of large-scale production.
A fully automated vacuum welding device for sealing nails of square-shell batteries was designed, including a feeding module, a welding module, and an unloading module. It adopts laser welding components, clamping components, pressing components, and battery gripping components to achieve efficient feeding, vacuum welding, and unloading, and monitors the welding process in real time through a welding monitoring mechanism.
The entire battery production process has been automated, which has improved production efficiency, reduced the rate of missed and false detections, and ensured the quality and consistency of battery sealing nail welding.
Smart Images

Figure CN224058918U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of battery processing technology, and in particular to a fully automated vacuum welding equipment for sealing nails of square-shell batteries. Background Technology
[0002] After the formation and secondary electrolyte injection of prismatic batteries, the electrolyte injection port on the flange side needs to be welded and sealed to ensure the airtightness of the internal working environment and ensure normal battery use. However, the loading, unloading, and inspection processes of existing battery sealing nail welding equipment all require manual intervention, resulting in high costs and failing to meet the needs of mass production development. The existing battery sealing nail welding equipment currently suffers from the following main problems:
[0003] 1. The degree of automation in the entire process is low, resulting in low battery production efficiency.
[0004] 2. High rate of missed or false detections of sealing nails. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a fully automated vacuum welding equipment for sealing nails of square-shell batteries. This equipment features full automation, high production efficiency, and efficient material feeding, vacuum welding, and unloading. The welding monitoring mechanism provides real-time monitoring of the welding process, while the clamping and positioning mechanisms precisely clamp and position the battery body.
[0006] The embodiments of this utility model are achieved through the following technical solutions:
[0007] A fully automated vacuum welding equipment for sealing nails on square-shell batteries includes:
[0008] The loading module includes a first loading assembly for loading the entire battery compartment, a second loading assembly for loading the housing, a loading and handling assembly for transferring the battery body inside the housing, and a nail feeding assembly for providing sealing nail welding; the welding module includes a laser welding assembly, a clamping assembly, a pressing assembly, and a battery gripping assembly; the laser welding assembly includes a vacuum welding cabinet, a positioning mechanism, a laser emission mechanism, and a welding monitoring mechanism; the positioning mechanism and the welding monitoring mechanism are both located above the vacuum welding cabinet, and the top of the vacuum welding cabinet is provided with a laser processing channel. The front end has a moving channel, and the front port of the moving channel is provided with a door panel that can move back and forth; a clamping assembly, which includes a clamping mechanism for clamping the battery body and a first Y-axis moving mechanism for moving the clamping mechanism in the Y-axis direction; a pressing assembly, which includes a pressing adsorption mechanism and a pressing multi-axis moving mechanism that can drive the pressing adsorption mechanism to move in the X-axis, Y-axis, and Z-axis directions; a battery gripping assembly, which includes a multi-axis manipulator and a gripping arm connected to the multi-axis manipulator; and a material unloading module, which includes a material unloading and handling assembly for transferring the welded battery body.
[0009] The technical solution of this utility model embodiment has at least the following advantages and beneficial effects:
[0010] This utility model is equipped with a feeding module, a welding module, and an unloading module, which respectively realize efficient feeding, vacuum welding, and unloading of battery sealing nails. The whole process is automated and has high production efficiency. During the welding process of the battery body by the laser emission mechanism, the clamping mechanism and the positioning mechanism clamp and accurately position the battery body. The welding monitoring mechanism monitors the welding process in real time. During the welding process, the vacuum welding cabinet provides a negative pressure welding environment, which is highly efficient and has a high pass rate of battery production. Attached Figure Description
[0011] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 A three-dimensional structural schematic diagram of a fully automated vacuum welding device for sealing nails of square-shell batteries provided for an embodiment of this utility model;
[0013] Figure 2 A top view of a fully automated vacuum welding device for sealing nails of square-shell batteries, provided as an embodiment of this utility model;
[0014] Figure 3 This is a schematic diagram of the main structure of the first feeding assembly provided in an embodiment of the present utility model;
[0015] Figure 4 A three-dimensional structural schematic diagram of the detachable clamping arm provided in an embodiment of this utility model;
[0016] Figure 5 A top view of the detachable clamping arm provided in an embodiment of this utility model;
[0017] Figure 6 A three-dimensional structural diagram of the second feeding component, the feeding transfer mechanism, and the pre-welding monitoring mechanism provided in the embodiments of this utility model;
[0018] Figure 7 A three-dimensional structural schematic diagram of the welding module provided in an embodiment of this utility model;
[0019] Figure 8 A side view of the welding module provided in an embodiment of this utility model;
[0020] Figure 9 This is a schematic diagram of the gripping arm provided in an embodiment of the present utility model;
[0021] Figure 10 A top view of the clamping mechanism provided in an embodiment of this utility model;
[0022] Figure 11 This is a schematic diagram of the top pressing mechanism and clamping mechanism provided in the embodiments of the present utility model;
[0023] Figure 12 This is a schematic diagram of the pressing and adsorption mechanism and the clamping mechanism provided in the embodiments of this utility model;
[0024] Figure 13 for Figure 12 A partial structural diagram of the compression adsorption mechanism.
[0025] Icons: 1. Vacuum welding cabinet; 2. Lifting mechanism; 3. Laser emission mechanism; 4. Welding monitoring mechanism; 5. Door panel; 51. First pressure plate; 52. Pressure plate buffer; 53. Second pressure plate; 6. Clamping mechanism; 61. Support base; 62. Front pressure unit; 63. Rear pressure unit; 64. Left side pressure unit; 65. Right side pressure unit; 66. Base Y-axis moving mechanism; 7. First Y-axis moving mechanism; 8. Multi-axis robot; 9. Gripping arm; 91. Gripping mounting plate; 92. Gripping unit; 93. Gripping sensing unit; 10. Top pressure mechanism; 101. Top pressure unit; 102. Liquid suction unit; 103. Air blowing unit; 11. Second Y-axis moving mechanism; 12. Pressing and adsorption mechanism; 121. Pressing guide rail; 122. Sliding pressure claw; 123. Pressing elastic element; 13 14. Adsorption structure; 15. Upper nail moving assembly; 16. Upper nail gripping assembly; 17. Upper nail monitoring mechanism; 18. First conveyor belt; 19. First lifting mechanism; 10. Separation clamping arm; 191. Separation multi-axis moving mechanism; 192. Separation mounting plate; 193. First hook; 194. First driving component; 195. Second hook; 196. Second driving component; 20. Second conveyor belt; 21. Empty box X-axis moving mechanism; 22. Empty box Y-axis conveying mechanism; 23. Empty box Z-axis moving mechanism; 24. Empty box clamping mechanism; 25. Loading and transferring mechanism; 26. Third conveyor belt; 27. Fourth conveyor belt; 28. Unloading and transferring mechanism; 29. Front wiping mechanism; 30. Pre-welding monitoring mechanism; 31. Rear wiping mechanism; 32. Post-welding monitoring mechanism; 33. Battery transfer assembly. Detailed Implementation
[0026] To better understand and implement this invention, the technical solutions in the embodiments of this invention will be clearly and completely described below with reference to the accompanying drawings.
[0027] In the description of this utility model, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
[0029] Example
[0030] Please refer to Figures 1 to 13 A fully automated vacuum welding equipment for sealing nails on square-shell batteries includes: a feeding module, comprising a first feeding component for feeding the entire battery case, a second feeding component for feeding the battery box, a feeding and handling component for transferring the battery body inside the box, and a nail feeding component for providing sealing nail welding; a welding module, comprising a laser welding component, a clamping component, a pressing component, and a battery gripping component; and a laser welding component, comprising a vacuum welding cabinet 1, a positioning mechanism, a laser emission mechanism 3, and a welding monitoring mechanism 4; the positioning mechanism and the welding monitoring mechanism 4 are both located above the vacuum welding cabinet 1, and the top of the vacuum welding cabinet 1 is equipped with a laser processing... The vacuum welding cabinet 1 has a movable channel on its front end, and a door panel 5 that can move back and forth is provided at the front end of the movable channel; a clamping assembly, which includes a clamping mechanism 6 for clamping the battery body and a first Y-axis moving mechanism 7 for moving the clamping mechanism 6 in the Y-axis direction; a pressing assembly, which includes a pressing adsorption mechanism 12 and a pressing multi-axis moving mechanism that can drive the pressing adsorption mechanism 12 to move in the X-axis, Y-axis, and Z-axis directions; a battery gripping assembly, which includes a multi-axis robot 8 and a gripping arm 9 connected to the multi-axis robot 8; and a material unloading module, which includes a material unloading and handling assembly for transferring the welded battery body.
[0031] Optionally, the first feeding assembly includes a first conveyor belt 17, a first lifting mechanism 18, and a separation clamping arm 19;
[0032] The separation clamping arm 19 is used to separate the battery compartment into the casing and the top cover;
[0033] The separation clamping arm 19 includes a separation multi-axis moving mechanism 191, a separation mounting plate 192, a first hook 193, a first driving member 194 for causing the first hook 193 to open or close, a second hook 195, and a second driving member 196 for causing the second hook 195 to open or close.
[0034] The moving end of the separation multi-axis moving mechanism 191 is connected to the separation mounting plate 192, and the first driving member 194 and the second driving member 196 are both disposed on the separation mounting plate 192.
[0035] Optionally, the second feeding assembly includes a second conveyor belt 20;
[0036] The second conveyor belt 20 is provided with an empty box handling assembly, a feeding and transfer mechanism 25, a third feeding assembly, and a battery transfer assembly 33 on the side away from the first conveyor belt 17;
[0037] The empty box handling assembly includes an empty box X-axis moving mechanism 21, an empty box Y-axis conveying mechanism 22, an empty box Z-axis moving mechanism 23, and an empty box clamping mechanism 24;
[0038] The third feeding assembly includes a third conveyor belt 26.
[0039] Optionally, the gripping arm 9 includes a gripping mounting plate 91, a gripping unit 92 capable of holding the battery body, and a gripping sensing unit 93;
[0040] The gripping unit 92 is disposed at the bottom of the gripping mounting plate 91, and the gripping sensing unit 93 is movably disposed on the gripping mounting plate 91 via an angle adjustment component;
[0041] The pressing and adsorption mechanism 12 includes a pressing guide rail 121, a sliding pressure claw 122, and a pressing elastic element 123;
[0042] The sliding claw 122 is slidably engaged with the vertically arranged pressing guide rail 121, and the end of the sliding claw 122 is provided with an adsorption structure 13 facing downward;
[0043] The two ends of the pressing elastic element 123 are connected to the pressing guide rail 121 and the sliding pressure claw 122, respectively.
[0044] Optionally, it also includes a first unloading assembly, a pre-welding wiping and inspection assembly, and a post-welding wiping and inspection assembly;
[0045] The first blanking assembly is located on one side of the laser welding assembly;
[0046] The first feeding assembly includes a fourth conveyor belt 27;
[0047] A material transfer mechanism 28 is provided at one end of the fourth conveyor belt 27;
[0048] The pre-welding wiping and inspection assembly includes a front wiping mechanism 29 and a pre-welding monitoring mechanism 30;
[0049] The front wiping mechanism 29 is located above the third conveyor belt 26, and the pre-welding monitoring mechanism 30 is located on one side of the front wiping mechanism 29;
[0050] The post-weld wiping and inspection component is located between the material handling component and the laser welding component;
[0051] The post-weld wiping and inspection assembly includes a post-wiping mechanism 31 and a post-weld monitoring mechanism 32;
[0052] The post-wiping mechanism 31 is located above the fourth conveyor belt 27, and the post-weld monitoring mechanism 32 is located on one side of the post-wiping mechanism 31.
[0053] Optionally, the loading and unloading transfer mechanisms 25 and 28 have the same structure as the battery gripping assembly.
[0054] Optionally, the clamping mechanism 6 includes a support base 61 with a substrate, a front pressing unit 62, a rear pressing unit 63, a left pressing unit 64, and a right pressing unit 65;
[0055] The front pressing unit 62 and the rear pressing unit 63 are located on the front and rear sides of the substrate, respectively;
[0056] The left pressing unit 64 and the right pressing unit 65 are located on the left and right sides of the substrate, respectively;
[0057] The bottom of the support base 61 is provided with a base Y-axis moving mechanism 66 for causing the support base 61 to move back and forth.
[0058] Optionally, one end of the substrate extends forward with a front pressing sheet to form an L-shape, and the other end of the substrate extends backward with a rear pressing sheet to form an L-shape.
[0059] The left pressing unit 64 is used to press the battery body toward the front pressing plate direction, and the front pressing unit 62 is used to press the battery body toward the substrate direction.
[0060] The right-side pressing unit 65 is used to press another battery body toward the rear pressing plate direction, and the rear pressing unit 63 is used to press the battery body toward the substrate direction.
[0061] Optionally, it also includes a top pressure assembly disposed in the vacuum welding cabinet 1. The top pressure assembly includes a top pressure Y-axis moving mechanism, a top pressure Z-axis moving mechanism, and a top pressure mechanism 10. The top pressure mechanism 10 includes a top pressure unit 101, a liquid suction unit 102, and an air blowing unit 103.
[0062] Optionally, the top of the front end of the vacuum welding cabinet 1 is provided with an upper nail gripping assembly 15 and an upper nail moving assembly 14 that can drive the upper nail gripping assembly 15 to move in the X-axis direction, Y-axis direction and Z-axis direction;
[0063] The nail feeding assembly is located on one side of the vacuum welding cabinet 1, and a nail feeding monitoring mechanism 16 is installed above the nail feeding assembly.
[0064] The working principle of this utility model:
[0065] In this embodiment, the battery compartment comprises a top cover and a housing. The housing contains several battery cells. The first feeding assembly includes a first conveyor belt 17, which horizontally transports the battery compartment, as shown in the attached diagram. Figure 3 As shown, the battery compartment moves horizontally from right to left. When the battery compartment is delivered to the position of the first lifting mechanism 18, the first lifting mechanism 18 drives the battery compartment to rise to its highest position. At this time, the separation multi-axis moving mechanism 191 can drive the separation clamping arm 19 along the Y-axis (i.e., Figure 3The battery case moves along the left and right directions (Z-axis direction) and is clamped by the separating clamping arm 19 and transferred to the second conveyor belt 20. There are two first conveyor belts 17 arranged side-by-side; therefore, the first lifting mechanism 18 is positioned between the two first conveyor belts 17 to facilitate lifting the battery case. Grooves are provided on the side walls of the battery case and the side walls of the top cover to facilitate the engagement of the first hook 193 and the second hook 195. Figure 4 As shown, when the first hook 193 is closed, it engages the groove of the top cover; when the second hook 195 is closed, it engages the groove of the housing. The first drive unit 194 can simultaneously drive both first hooks 193 to release the top cover or to close the top cover, and the second drive unit 196 can simultaneously drive both second hooks 195 to release the housing or to close the housing. When the separating clamping arm 19 transfers the battery box onto the second conveyor belt 20, it controls the second hooks 195 to release the housing, and the first hooks 193 to close the top cover. Due to gravity, the housing... The top cover falls onto the second conveyor belt 20, while the top cover moves to another position with the separation clamping arm 19, thus separating the top cover from the box body. The separation mounting plate 192 can be equipped with an ejector that can pass through the top cover and eject the box body located inside the second hook 195. At this time, the second hook 195 has released the box body, and the first hook 193 closes and clamps the top cover. The ejector can be a telescopic ejection structure, such as an electric push rod, cylinder, or other telescopic structure. The separation mounting plate 192 has a through hole that passes through it, so that the ejector can telescopically pass through the through hole. When the second conveyor belt 20 brings the battery-carrying box to the end, the multi-axis robot 8 of the loading and transfer mechanism 25 drives the gripping arm 9 to grab the battery-carrying box. The empty box Y-axis conveying mechanism 22 is set up in parallel with the second conveyor belt 20 in the form of belt conveying. The empty box X-axis moving mechanism 21 and the empty box Z-axis moving mechanism 23 enable the empty box clamping mechanism 24 to grab and transfer the empty box after the battery-carrying box is clamped to the empty box Y-axis conveying mechanism 22. The multi-axis robot 8 of the loading and transfer mechanism 25 controls the gripping arm 9 to move the battery-carrying box to the pre-welding monitoring mechanism 30 for inspection, and ensures that the battery-carrying box passes the inspection before welding. After passing the inspection by the pre-welding monitoring mechanism 30, the qualified battery body is transferred to the third conveyor belt 26 by the battery transfer assembly 33 for wiping. The front wiping mechanism 29 and the rear wiping mechanism 31 have the same structure. The front wiping mechanism 29 wipes the battery body passing through the third conveyor belt 26 by a liftable wiping block. After wiping, the battery body is transferred to the clamping mechanism 6 by the gripping arm 9 of the multi-axis manipulator 8 of the battery gripping assembly.
[0066] In this embodiment, the top nail monitoring mechanism 16 detects the sealing nails on the nail feeding assembly. The top nail monitoring mechanism 16 includes a detection camera for detecting the sealing nails, which is set with the detection direction facing downward. The nail feeding assembly is provided with multiple stackable nail feeding boxes, nail feeding box guide rails, and nail feeding lifting mechanism. The nail feeding boxes containing the sealing nails are transported along the nail feeding box guide rails. The top nail moving assembly 14 includes a top nail X-axis moving module, a top nail Y-axis moving module, and a top nail Z-axis moving module. The top nail moving assembly 14 can drive the top nail gripping assembly 15 to move along the X-axis, Y-axis, and Z-axis directions. The top nail gripping assembly 15 can be provided with a clamping structure, a suction cup, or a suction nozzle, etc., which can be used to grip the sealing nails on the nail feeding box.
[0067] The front part involved in this embodiment is Figure 7 The direction of the vacuum welding cabinet 1 facing the door panel 5, that is, the direction along the Y-axis closer to the door panel 5, is considered the front. Correspondingly, the side of the vacuum welding cabinet 1 away from the door panel 5 along the Y-axis is considered the rear (rear side). In this embodiment, the direction of the vacuum welding cabinet 1 closer to the door panel 5 is taken as the positive direction. That is, with the vacuum welding cabinet 1 as the central reference, the moving channel of the vacuum welding cabinet 1 and the door panel 5 are in the front direction, i.e., in the Y-axis direction. The left and right directions of the vacuum welding cabinet 1 are in the X-axis direction, and the up and down direction of the vacuum welding cabinet 1 is in the Z-axis direction. The forward and backward movement of the door panel 5, in conjunction with the vacuum welding cabinet 1, enables the battery to be moved forward and backward into the vacuum welding environment of the vacuum welding cabinet 1.
[0068] The multi-axis robotic arm 8 can drive the gripping arm 9 to rotate and move in multiple directions, clamping battery bodies at different positions and transferring them to the clamping mechanism 6 for fixation. The gripping unit 92 may include a finger cylinder and a gripping block. The finger cylinder drives the gripping block to clamp the battery body. The gripping sensing unit 93 can detect whether there is a battery on the gripping unit 92, and the gripping sensing unit 93 may be a laser sensor. The gripping unit 92 is mounted on the gripping mounting plate 91. The gripping block of the gripping unit 92 is equipped with an elastic element, such as a spring, to ensure that the gripping block flexibly clamps the battery body and prevents the battery body from being damaged.
[0069] The pressing assembly's multi-axis moving mechanism includes a pressing X-axis moving mechanism, a pressing Y-axis moving mechanism, and a pressing Z-axis moving mechanism, which can satisfy the movement of the pressing adsorption mechanism 12 in the X-axis, Y-axis, and Z-axis directions. The pressing guide rail 121 and the sliding claw 122 are slidably engaged. The pressing guide rail 121 is vertically set, and the sliding claw 122 can move up and down along the pressing guide rail 121. The top of the sliding claw 122 is connected to the pressing guide rail 121 or other structures through a pressing elastic element 123 to ensure the flexible downward pressing action of the sliding claw 122. The sliding claw 122 has an adsorption structure 13. The lower end of the adsorption structure 13 is used to adsorb the sealing nail. The adsorption structure 13 can be connected to external vacuum circuits or other structures that can provide negative pressure. The adsorption structure 13 of the sliding claw 122 can be set with a vacuum value to achieve the adsorption or release of the sealing nail. In this embodiment, the bottom of the sliding pressure claw 122 is set horizontally, which increases the downward pressure of the sliding pressure claw 122 on the adsorbed sealing nail, and at the same time increases the overall strength of the sliding pressure claw 122, making the process of pressing down the sealing nail or transferring the sealing nail more stable.
[0070] In this embodiment, the clamping mechanism 6 can simultaneously accommodate two battery bodies. One battery body can be placed on the front side of the substrate and closely fitted to the front pressure plate, such as... Figure 10 As shown, at this time, the left pressing unit 64 on the left side of the substrate moves toward the side closer to the front pressing plate and presses the battery body, and the front unit moves toward the side closer to the substrate and presses the battery body; another battery body can be placed on the rear side of the substrate and closely attached to the rear pressing plate. At this time, the right pressing unit 65 on the right side of the substrate moves toward the side closer to the rear pressing plate and presses the battery body, and the rear unit moves toward the side closer to the substrate and presses the battery body.
[0071] The top pressure assembly can press the battery body downwards in the vertical direction, such as... Figure 11 As shown, the top pressing unit 101 can be set according to the shape and structure of the battery body. In this embodiment, the top pressing unit 101 is L-shaped to fit the battery body to be processed. The top pressing unit 101 can flatten the top of the battery body, use the liquid suction unit 102 to suck liquid from the battery body, and use the air blowing unit 103 to blow protective gas into the battery body. The top pressing unit 101 is connected to the lifting end of the top pressing Z-axis moving mechanism through a spring. The top pressing unit 101 can also be equipped with a rubber coating treatment. With the spring, the top pressing unit 101 can flexibly press the battery body to avoid damage. The liquid suction unit 102 and the air blowing unit 103 are both driven by the top pressing Z-axis moving mechanism and are located on one side of the top pressing unit 101 to avoid the top pressing unit 101 causing the liquid suction unit 102 and the air blowing unit 103 to collide with the battery body during the operation. The liquid suction unit 102 can suck up the electrolyte overflowing under vacuum, and the air blowing unit 103 can be equipped with an air blowing pipe connected to a protective gas source to provide a protective gas welding environment during cleaning, pre-welding, and full welding of the battery body's liquid injection port.
[0072] In this embodiment, the positioning mechanism can be a rangefinder camera, which can be mounted on a bracket via a camera mounting structure. The bracket is located on one side of the support frame. The rangefinder camera can obtain the position of the sealing nail to guide the nail-picking and nail-installing action of the sliding pressure claw 122. The laser emission mechanism 3 includes a galvanometer unit, a scene unit, etc. The lifting mechanism 2 can drive the laser emission mechanism 3 to move up and down. The laser beam passing through the laser emission mechanism 3 can enter the vacuum welding cabinet 1 through the laser processing channel for laser welding. The moving channel can meet the needs of the clamping mechanism 6 to move in the Y-axis direction via the first Y-axis moving mechanism 7, enabling entry and exit from the vacuum welding cabinet 1. The door panel 5 can move back and forth along the Y-axis direction to achieve sealing and closure of the vacuum welding cabinet 1 and flexible closure of the door panel 5. A pressure plate buffer 52 is provided between the first pressure plate 51 and the second pressure plate 53. The pressure plate buffer 52 can be selected as an elastic connecting member such as a spring. When the first pressure plate 51 or the second pressure plate 53 is subjected to pressure, the pressure plate buffer 52 can buffer the impact force and pressure, realizing the flexible pressing and closing of the door panel 5 on the moving channel.
[0073] The vacuum welding cabinet 1 is connected to a negative pressure pipe, which can be connected to an external negative pressure device or equipped with a negative pressure unit to perform vacuum treatment on the closed and sealed vacuum welding cabinet 1. When the door panel 5 is closed, the vacuum welding cabinet 1 can perform vacuum treatment on the welding environment, improve the welding quality, remove excess air from the battery body, and increase the battery cycle life.
[0074] After laser welding, the battery body is transferred to the fourth conveyor belt 27 by the gripping arm 9 of the battery gripping assembly. Then, the wiping mechanism 31 wipes the laser-welded battery body, and it is inspected by the post-weld monitoring mechanism 32. Battery bodies that pass the inspection are output, completing the battery body sealing nail welding process. The pre-weld monitoring mechanism 30, the in-weld monitoring mechanism 4, and the post-weld monitoring mechanism 32 can all be equipped with inspection units such as inspection cameras.
[0075] The door panel 5 includes a first pressure plate, a pressure plate buffer, and a second pressure plate connected in sequence; the bottom of the vacuum welding cabinet is provided with a second Y-axis moving mechanism 11, and the moving end of the second Y-axis moving mechanism 11 is connected to the first pressure plate. Figure 10 In the diagram, point A is the position where one battery body is placed in the clamping mechanism 6, and point B is the position where another battery body is placed in the clamping mechanism 6. Figure 3 In the diagram, C represents the box body, and D represents the top cover.
[0076] The technical means disclosed in this utility model are not limited to those disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications are also considered within the scope of protection of this utility model.
Claims
1. A full-process automated square can battery seal pin vacuum welding apparatus, characterized in that, Comprise: The feeding module comprises a first feeding assembly for feeding the whole battery cartridge, a second feeding assembly for feeding the box body, a feeding transfer assembly for transferring the battery body in the box, and a nail feeding assembly for providing sealed nail welding; The welding module comprises a laser welding assembly, a clamp assembly, a pressing assembly, and a battery grabbing assembly; The laser welding assembly comprises a vacuum welding cabinet, a positioning mechanism, a laser exit mechanism, and a welding monitoring mechanism; the positioning mechanism and the welding monitoring mechanism are arranged above the vacuum welding cabinet, the top of the vacuum welding cabinet is provided with a laser processing channel, and the front end face of the vacuum welding cabinet is provided with a moving channel, and the front end of the moving channel is provided with a door plate that can move forward and backward; The clamp assembly comprises a clamp mechanism for clamping the battery body and a first Y-axis moving mechanism for moving the clamp mechanism in the Y-axis direction; The pressing assembly comprises a pressing adsorption mechanism and a pressing multi-axis moving mechanism for moving the pressing adsorption mechanism in the X-axis direction, Y-axis direction and Z-axis direction; The battery grabbing assembly comprises a multi-axis manipulator and a grabbing arm connected to the multi-axis manipulator; The discharging module comprises a discharging transfer assembly for transferring the welded battery body.
2. The full-process automated square can battery sealed nail vacuum welding equipment according to claim 1, wherein The first feeding assembly comprises a first conveying belt, a first lifting mechanism, and a separation clamping arm; The separation clamping arm is used to separate the battery cartridge into the box body and the top cover; The separation clamping arm comprises a separation multi-axis moving mechanism, a separation mounting plate, a first hook, a first driving member for opening or closing the first hook, a second hook, and a second driving member for opening or closing the second hook; The moving end of the separation multi-axis moving mechanism is connected to the separation mounting plate, and the first driving member and the second driving member are arranged on the separation mounting plate.
3. The full-process automated square can battery sealed nail vacuum welding equipment according to claim 2, wherein The second feeding assembly comprises a second conveying belt; The side of the second conveying belt away from the first conveying belt is provided with an empty box transfer assembly, a feeding transfer mechanism, a third feeding assembly, and a battery transfer assembly; The empty box transfer assembly comprises an empty box X-axis moving mechanism, an empty box Y-axis conveying mechanism, an empty box Z-axis moving mechanism, and an empty box clamping mechanism; The third feeding assembly comprises a third conveying belt.
4. The full-process automated square can battery sealed nail vacuum welding equipment according to claim 1, wherein The grabbing arm comprises a grabbing mounting plate, a grabbing unit capable of clamping the battery body, and a grabbing sensing unit; The grabbing unit is arranged at the bottom of the grabbing mounting plate, and the grabbing sensing unit is movably arranged on the grabbing mounting plate through an angle adjusting member; The pressing adsorption mechanism comprises a pressing guide rail, a sliding pressing claw, and a pressing elastic member; The sliding pressing jaw is in sliding fit with the vertically arranged pressing guide rail, and the end of the sliding pressing jaw is provided with an adsorption structure downward; The two ends of the pressing elastic member are connected with the pressing guide rail and the sliding pressing jaw respectively. 5.The full-process automated square case battery sealing pin vacuum welding device according to claim 3, characterized in that, It further comprises a first blanking assembly, a pre-welding wiping detection assembly and a post-welding wiping detection assembly. The first blanking assembly is located on one side of the laser welding assembly. The first blanking assembly comprises a fourth conveying belt. One end of the fourth conveying belt is provided with a blanking transfer mechanism. The pre-welding wiping detection assembly comprises a front wiping mechanism and a pre-welding monitoring mechanism. The front wiping mechanism is located above the third conveying belt, and the pre-welding monitoring mechanism is located on one side of the front wiping mechanism. The post-welding wiping detection assembly is located between the blanking carrying assembly and the laser welding assembly. The post-welding wiping detection assembly comprises a rear wiping mechanism and a post-welding monitoring mechanism. The rear wiping mechanism is arranged above the fourth conveying belt, and the post-welding monitoring mechanism is located on one side of the rear wiping mechanism. 6.The full-process automated square case battery sealing pin vacuum welding device according to claim 5, characterized in that, The upper transfer mechanism and the lower transfer mechanism are the same in structure as the battery grabbing assembly. 7.The full-process automated square case battery sealing pin vacuum welding device according to claim 1, characterized in that, The clamp mechanism comprises a support base provided with a base plate, a front pressing unit, a rear pressing unit, a left side pressing unit and a right side pressing unit. The front pressing unit and the rear pressing unit are respectively located on the front and rear sides of the base plate. The left side pressing unit and the right side pressing unit are respectively located on the left and right sides of the base plate. The bottom of the support base is provided with a base Y-axis moving mechanism for promoting the forward and backward movement of the support base. 8.The full-process automated square case battery sealing pin vacuum welding device according to claim 7, characterized in that, One end of the base plate extends forwardly with a front side pressing piece to form an L shape, and the other end of the base plate extends rearwardly with a rear side pressing piece to form an L shape. The left side pressing unit is used to press the battery body towards the direction of the front side pressing piece, and the front pressing unit is used to press the battery body towards the direction of the base plate. The right side pressing unit is used to press another battery body towards the direction of the rear side pressing piece, and the rear pressing unit is used to press the battery body towards the direction of the base plate. 9.The full-process automated square case battery sealing pin vacuum welding device according to claim 1, characterized in that, It further comprises a top pressing assembly arranged in the vacuum welding cabinet, the top pressing assembly comprises a top pressing Y-axis moving mechanism, a top pressing Z-axis moving mechanism and a top pressing mechanism, and the top pressing mechanism comprises a top pressing unit, a liquid suction unit and a gas blowing unit. 10.The full-process automated square case battery sealing pin vacuum welding device according to claim 1, characterized in that, The front end top of the vacuum welding cabinet is provided with an upper nail grabbing assembly and an upper nail moving assembly capable of driving the upper nail grabbing assembly to move in the X-axis direction, the Y-axis direction and the Z-axis direction. The nail feeding assembly is located on one side of the vacuum welding cabinet, and an upper nail monitoring mechanism is arranged above the nail feeding assembly.