Surface treatment device for non-ferrous metal alloy material processing

Abstract

The utility model relates to the technical field of metal processing, in particular to a surface treatment device for non-ferrous metal alloy material processing, which comprises a casing, an inlet is arranged on the right side of the casing, an outlet is arranged on the left side of the casing, and the inner wall of the outlet is rotatably connected with two symmetrically arranged transmission shafts. The front end of the conveying shaft located on the right side penetrates through the front side of the machine shell and extends to the outside, the surfaces of the two conveying shafts are fixedly connected with conveying wheels, and the surfaces of the two conveying wheels are sleeved with the same conveying belt. When the device faces metal machining pieces with different thicknesses or different grinding requirements, an operator can control the height of the grinding belt by operating the shifting fork, so that the device can adapt to the metal machining pieces with various thicknesses and grinding requirements, and the machining efficiency and flexibility are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of metal processing technology, specifically a surface treatment device for processing non-ferrous metal alloy materials. Background Technology

[0002] With the widespread application of non-ferrous metal alloy materials in the manufacturing industry, the requirements for surface treatment of metal parts are becoming increasingly stringent. However, in the existing technology, surface treatment devices for metal parts generally have some problems, which seriously restrict the improvement of processing efficiency and product quality.

[0003] In existing technologies, surface treatment devices for non-ferrous metal alloys often cannot flexibly adjust the height of the grinding belt to adapt to metal parts of different thicknesses or grinding requirements. This leads to operators having to frequently change equipment or adjust settings during processing, which not only increases the difficulty and cost of operation but also reduces processing efficiency. In addition, the power transmission path of existing devices is complex, often requiring multiple power sources to drive different components, which not only increases energy consumption but also limits the overall operating efficiency of the equipment. To address these issues, we propose a surface treatment device for processing non-ferrous metal alloys. Utility Model Content

[0004] The purpose of this invention is to provide a surface treatment device for processing non-ferrous metal alloy materials, so as to solve the problems mentioned in the background art.

[0005] The technical solution of this utility model is: a surface treatment device for processing non-ferrous metal alloy materials, including a housing. An inlet is provided on the right side of the housing, and an outlet is provided on the left side. Two symmetrically arranged conveyor shafts are rotatably connected to the inner wall of the outlet. The front end of the right-side conveyor shaft penetrates the front side of the housing and extends to the outside. Conveyor wheels are fixedly connected to the surfaces of both conveyor shafts. A common conveyor belt is fitted onto the surfaces of the two conveyor wheels. Two symmetrically arranged grinding shafts are arranged above the conveyor belt. The front end of the right-side grinding shaft penetrates the front side of the housing and extends to the outside. A common grinding belt is fitted onto the surfaces of the two grinding shafts. Two symmetrically arranged grinding shafts are arranged above the conveyor belt. The machine housing has two side plates, which are rotatably connected to the surfaces of two grinding shafts. Each side plate has a groove on its side wall. A threaded rod is rotatably connected to the inner wall of the housing. A movable block is threaded onto the surface of the threaded rod. Support rods are fixedly connected to both sides of the movable block. A first bevel gear is fixedly connected to the right end of the threaded rod. A second bevel gear is meshed onto the surface of the first bevel gear. An auxiliary shaft is fixedly connected to the front end of the second bevel gear. The front end of the auxiliary shaft passes through the front side of the housing and extends to the outside. Two symmetrically arranged telescopic tubes are fixedly connected to the upper surface of each side plate. The upper end of each telescopic tube is fixedly connected to the inner wall of the housing. A drive device is provided on the front side of the housing.

[0006] Preferably, the driving device includes a support plate, which is fixedly connected to the front side of the housing. A motor is fixedly connected to the upper surface of the support plate. A movable groove is provided on the front side of the housing. A first synchronous pulley is fixedly connected to the surface of the right-side transmission shaft, a second synchronous pulley is fixedly connected to the surface of the right-side grinding shaft, and a third synchronous pulley is fixedly connected to the surface of the auxiliary shaft. The same synchronous belt is fitted onto the surfaces of the first, second, and third synchronous pulleys. A sleeve is fitted onto the surface of the auxiliary shaft, and an annular groove is provided on the surface of the sleeve. A shift fork is fitted onto the surface of the annular groove.

[0007] Preferably, the two support rods are on the same straight line, and each support rod is slidably connected to the inner wall of the corresponding groove.

[0008] Preferably, the size of the grinding shaft on the right side matches the size of the movable groove, and the grinding shaft on the right side is slidably connected to the inner wall of the movable groove.

[0009] Preferably, the inner wall of the third synchronous pulley is fixedly connected with a plurality of internal teeth, and the surface of the sleeve is fixedly connected with a plurality of external teeth, wherein the internal teeth and external teeth are matched.

[0010] Preferably, a limiting groove is formed on the surface of the auxiliary shaft, and a limiting block is fixedly connected to the inner wall of the sleeve, wherein the dimensions of the limiting groove and the limiting block are matched.

[0011] This utility model provides an improved surface treatment device for processing non-ferrous metal alloy materials, which has the following improvements and advantages compared with the prior art:

[0012] Firstly, this utility model, by setting a threaded rod, a movable block, and a sliding groove, achieves flexible adjustment of the grinding belt height. When dealing with metal workpieces of different thicknesses or with different grinding requirements, the operator can control the height of the grinding belt by operating the shift fork, so that the device can adapt to metal workpieces of various thicknesses and grinding requirements, greatly improving processing efficiency and flexibility.

[0013] Secondly, this invention, through a single power source—an electric motor—not only drives the continuous operation of the conveyor belt, ensuring stable transport of metal parts, but also achieves synchronous drive of the grinding shaft and grinding belt through the ingenious design of the synchronous belt. This design simplifies the power transmission path, reduces energy consumption, and improves the overall operating efficiency of the equipment. Attached Figure Description

[0014] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the movable groove structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the threaded rod structure of this utility model;

[0018] Figure 4 This is a schematic diagram of the slide groove structure of this utility model;

[0019] Figure 5 This is a schematic diagram of the sleeve structure of this utility model.

[0020] Explanation of reference numerals in the attached figures:

[0021] 1. Housing; 2. Inlet; 3. Outlet; 4. Transmission shaft; 5. Transmission wheel; 6. Conveyor belt; 7. Grinding shaft; 8. Grinding belt; 9. Side plate; 10. Slide groove; 11. Threaded rod; 12. Movable block; 13. Support rod; 14. Second bevel gear; 15. Auxiliary shaft; 16. Support plate; 17. Motor; 18. Movable groove; 19. First synchronous pulley; 20. Second synchronous pulley; 21. Third synchronous pulley; 22. Synchronous belt; 23. Sleeve; 24. Annular groove; 25. Shift fork; 26. Telescopic tube; 27. First bevel gear. Detailed Implementation

[0022] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0023] This utility model provides an improved surface treatment device for processing non-ferrous metal alloy materials. The technical solution of this utility model is as follows:

[0024] like Figure 1 - Figure 5 As shown, a surface treatment device for processing non-ferrous metal alloy materials includes a housing 1. An inlet 2 is located on the right side of the housing 1, and an outlet 3 is located on the left side. Two symmetrically arranged conveyor shafts 4 are rotatably connected to the inner wall of the outlet 3. The front end of the right conveyor shaft 4 penetrates the front side of the housing 1 and extends to the outside. Conveyor wheels 5 are fixedly connected to the surfaces of both conveyor shafts 4. A common conveyor belt 6 is fitted onto the surfaces of the two conveyor wheels 5. Two symmetrically arranged grinding shafts 7 are arranged above the conveyor belt 6. The front end of the right grinding shaft 7 penetrates the front side of the housing 1 and extends to the outside. A common grinding belt 8 is fitted onto the surfaces of the two grinding shafts 7. Two symmetrically arranged side plates 9 are arranged above the conveyor belt 6. The two side plates 9 are connected to... The surfaces of the two grinding shafts 7 are rotatably connected. Each side plate 9 has a sliding groove 10 on its side wall. The inner wall of the housing 1 is rotatably connected to a threaded rod 11. The surface of the threaded rod 11 is threadedly connected to a movable block 12. Both sides of the movable block 12 are fixedly connected to support rods 13. The right end of the threaded rod 11 is fixedly connected to a first bevel gear 27. The surface of the first bevel gear 27 is meshed with a second bevel gear 14. The front end of the second bevel gear 14 is fixedly connected to an auxiliary shaft 15. The front end of the auxiliary shaft 15 passes through the front side of the housing 1 and extends to the outside. The upper surface of each side plate 9 is fixedly connected to two symmetrically arranged telescopic tubes 26. The upper end of each telescopic tube 26 is fixedly connected to the inner wall of the housing 1. A drive device is provided on the front side of the housing 1.

[0025] Furthermore, the drive device includes a support plate 16, which is fixedly connected to the front side of the housing 1. A motor 17 is fixedly connected to the upper surface of the support plate 16. A movable groove 18 is provided on the front side of the housing 1. A first synchronous pulley 19 is fixedly connected to the surface of the right-side transmission shaft 4. A second synchronous pulley 20 is fixedly connected to the surface of the right-side grinding shaft 7. A third synchronous pulley 21 is fixedly connected to the surface of the auxiliary shaft 15. The surfaces of the first synchronous pulley 19, the second synchronous pulley 20, and the third synchronous pulley 21 are fitted with the same synchronous belt 22. A sleeve 23 is fitted to the surface of the auxiliary shaft 15. An annular groove 24 is provided on the surface of the sleeve 23. A shift fork 25 is fitted to the surface of the annular groove 24. By setting the first synchronous pulley 19, the second synchronous pulley 20, and the third synchronous pulley 21, kinetic energy can be transmitted to the transmission shaft 4, the grinding shaft 7, and the auxiliary shaft 15 using a single motor 17.

[0026] Furthermore, the two support rods 13 are on the same straight line, and each support rod 13 is slidably connected to the inner wall of the corresponding slide groove 10. The slide groove 10 provides a clear movement path for the support rod 13, ensuring that the support rod 13 moves smoothly in the predetermined direction.

[0027] Furthermore, the size of the right-side grinding shaft 7 matches the size of the movable groove 18, and the right-side grinding shaft 7 is slidably connected to the inner wall of the movable groove 18. Since the size of the grinding shaft 7 matches the size of the movable groove 18, it can be ensured that the grinding shaft 7 moves smoothly and without obstruction within the movable groove 18.

[0028] Furthermore, the inner wall of the third synchronous pulley 21 is fixedly connected with multiple internal teeth, and the surface of the sleeve 23 is fixedly connected with multiple external teeth. The internal teeth match the external teeth. By setting the internal teeth and external teeth, the precise synchronization or separation between the sleeve 23 and the third synchronous pulley 21 is ensured. When the sleeve 23 moves and fully meshes with the internal teeth of the third synchronous pulley 21, the two will rotate synchronously. When the sleeve 23 moves and separates from the internal teeth, the third synchronous pulley 21 will no longer be driven by the sleeve 23, thus achieving the disconnection of power.

[0029] Furthermore, a limiting groove is formed on the surface of the auxiliary shaft 15, and a limiting block is fixedly connected to the inner wall of the sleeve 23. The dimensions of the limiting groove and the limiting block are matched. By setting the limiting groove and the limiting block, it is ensured that when the auxiliary shaft 15 rotates, the sleeve 23 can also rotate synchronously.

[0030] Working principle: In the initial state, the sleeve 23 is located outside the third synchronous pulley 21, and the two do not rotate synchronously. When starting to use, the metal workpiece to be processed is first placed on the conveyor belt 6 through the inlet 2. Then, the motor 17 is started, and the start of the motor 17 drives the rotation of the right-side conveyor shaft 4. Since the first synchronous pulley 19 is fixedly connected to the surface of the right-side conveyor shaft 4, the second synchronous pulley 20 and the third synchronous pulley 21 also rotate through the transmission of the synchronous belt 22. At this time, although the sleeve 23 on the surface of the auxiliary shaft 15 is not engaged with the internal teeth of the third synchronous pulley 21, the grinding shaft 7 is driven by the second synchronous pulley. The drive of 20 has started to rotate, and the grinding belt 8 on its surface also rotates accordingly. When the metal workpiece moves with the conveyor belt 6 and passes through the grinding belt 8, the grinding belt 8 contacts the metal workpiece and grinds its surface, and then exits through the outlet 3. At this time, since the sleeve 23 and the third synchronous pulley 21 are not engaged, the auxiliary shaft 15 remains stationary. If the thickness of the metal workpiece changes or the grinding degree needs to be adjusted, the distance between the grinding belt 8 and the conveyor belt 6 needs to be adjusted. This can be achieved by operating the shift fork 25 to push the sleeve 23 into the internal teeth of the third synchronous pulley 21, so that the two rotate synchronously. As the sleeve 23 rotates, the auxiliary shaft 15... Shaft 15 also begins to rotate. Through the meshing of the second bevel gear 14 and the first bevel gear 27 at the front end of the auxiliary shaft 15, the threaded rod 11 begins to rotate. The rotation of the threaded rod 11 drives the movable block 12 to move left and right. Since the support rods 13 fixedly connected to both sides of the movable block 12 are slidably connected to the sliding grooves 10 on the side plate 9, the movement of the movable block 12 will drive the support rods 13 and the side plate 9 to move up and down. As the side plate 9 moves up and down, the height of the grinding shaft 7 and the grinding belt 8 rotatably connected to it also changes accordingly. When the movable block 12 drives the support rod 13 to move to the left, the side plate 9 and the grinding belt 8 reach their highest positions. When the moving support rod 13 moves to the right, the side plate 9 and the grinding belt 8 reach their lowest positions. The movable groove 18 ensures the smooth movement of the grinding shaft 7 and the second synchronous pulley 20 during the up and down movement. After adjusting to the appropriate height, the motor 17 is turned off, and the sleeve 23 is pulled out from the internal teeth of the third synchronous pulley 21 by the shift fork 25 to disconnect the connection between the two. The motor 17 is turned on again to continue grinding the metal parts. Throughout the entire process, the synchronous operation of the conveyor belt 6 and the grinding belt 8 and the adjustable height of the grinding belt 8 are achieved by the single drive of the motor 17, which meets the grinding needs of different metal parts.

[0031] The foregoing description enables those skilled in the art to implement or use this invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this invention. Therefore, this invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A surface treatment device for processing non-ferrous alloy materials, comprising a casing (1), characterized in that: The right side of the shell (1) is provided with an inlet (2), the left side of the shell (1) is provided with an outlet (3), the inner wall of the outlet (3) is rotatably connected with two symmetrically arranged conveying shafts (4), the front end of the conveying shaft (4) on the right side penetrates the front side of the shell (1) and extends to the outside, the surfaces of the two conveying shafts (4) are fixedly connected with conveying wheels (5), the surfaces of the two conveying wheels (5) are sleeved with the same conveying belt (6), the upper side of the conveying belt (6) is provided with two symmetrically arranged polishing shafts (7), the front end of the polishing shaft (7) on the right side penetrates the front side of the shell (1) and extends to the outside, the surfaces of the two polishing shafts (7) are sleeved with the same polishing belt (8), the upper side of the conveying belt (6) is provided with two symmetrically arranged side plates (9), the surfaces of the two polishing shafts (7) are rotatably connected with the two side plates (9), the side wall of each side plate (9) is provided with a sliding groove (10), the inner wall of the shell (1) is rotatably connected with a threaded rod (11), the surface of the threaded rod (11) is threadedly connected with a movable block (12), the two sides of the movable block (12) are fixedly connected with support rods (13), the right end of the threaded rod (11) is fixedly connected with a first bevel gear (27), the surface of the first bevel gear (27) is meshingly connected with a second bevel gear (14), the front end of the second bevel gear (14) is fixedly connected with an auxiliary shaft (15), the front end of the auxiliary shaft (15) penetrates the front side of the shell (1) and extends to the outside, the upper surface of each side plate (9) is fixedly connected with two symmetrically arranged telescopic pipes (26), the upper end of each telescopic pipe (26) is fixedly connected with the inner wall of the shell (1), and the front side of the shell (1) is provided with a driving device.

2. The surface treatment apparatus for non-ferrous alloy material processing according to claim 1, characterized by: The driving device comprises a supporting plate (16), the supporting plate (16) is fixedly connected to the front side of the shell (1), the upper surface of the supporting plate (16) is fixedly connected with a motor (17), the front side of the shell (1) is provided with a movable groove (18), the surface of the conveying shaft (4) on the right side is fixedly connected with a first synchronous pulley (19), the surface of the polishing shaft (7) on the right side is fixedly connected with a second synchronous pulley (20), the surface of the auxiliary shaft (15) is fixedly connected with a third synchronous pulley (21), the surfaces of the first synchronous pulley (19), the second synchronous pulley (20) and the third synchronous pulley (21) are sleeved with the same synchronous belt (22), the surface of the auxiliary shaft (15) is sleeved with a sleeve pipe (23), the surface of the sleeve pipe (23) is provided with an annular groove (24), and the surface of the annular groove (24) is sleeved with a fork (25).

3. The surface treatment apparatus for non-ferrous alloy material processing according to claim 1, characterized in that: The two support rods (13) are on the same straight line, and each support rod (13) is slidably connected with the inner wall of the corresponding sliding groove (10).

4. The surface treatment apparatus for non-ferrous alloy material processing according to claim 1, characterized in that: The size of the polishing shaft (7) on the right side matches the size of the movable groove (18), and the polishing shaft (7) on the right side is slidably connected with the inner wall of the movable groove (18).

5. The surface treatment apparatus for non-ferrous alloy material processing according to claim 2, characterized by: The inner wall of the third synchronous belt wheel (21) is fixedly connected with a plurality of inner teeth, the surface of the sleeve (23) is fixedly connected with a plurality of outer teeth, and the inner teeth are matched with the outer teeth.

6. The surface treatment apparatus for non-ferrous alloy material processing according to claim 2, characterized by: The surface of the auxiliary shaft (15) is provided with a limiting groove, and the inner wall of the sleeve (23) is fixedly connected with a limiting block. The limiting groove and the limiting block are matched in size.

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