Base plate forming device facilitating discharging
By designing a pad forming device that facilitates material discharge, and utilizing the gear and rack structure of the detachment and discharge components, the problem of the pad sticking to the top column is solved, achieving automatic detachment of the pad and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-31
AI Technical Summary
In the current production of pads, the pads and top material columns adhere to each other and are difficult to separate automatically, resulting in inconvenience in material discharge and affecting production efficiency.
A pad forming device for easy material discharge was designed. It adopts a separation component and a discharge component. The automatic rotation and separation of the discharge column is realized through a gear and rack structure, and the automatic separation of the pad is realized by the cooperation of hydraulic cylinder and guide plate.
It enables automatic separation of the pad from the mold, improving production efficiency, simplifying the operation process, and reducing manual intervention.
Smart Images

Figure CN224060324U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of cushion plate production technology, and specifically to a cushion plate forming device facilitating discharging. BACKGROUND
[0002] The main purpose of the road cushion is to provide a safe and solid construction pavement for industrial projects. It is applied to temporary road construction, power transmission, renewable energy, infrastructure, and industrial basic construction, and is used to build temporary roads to avoid damage to the road surface by passing vehicles and provide a smooth road surface for vehicles.
[0003] According to the search, the utility model with the patent announcement number CN208055791U discloses an assembled road cushion, which comprises a plurality of road cushions connected through a connecting assembly. The road cushion is made of FPR composite material and consists of an upper panel and a lower grid plate.
[0004] As the road cushion is composed of an upper panel and a lower grid plate, to increase the anti-skid performance of the cushion, anti-skid patterns need to be formed on the outside of the panel, which has a complex structure. Therefore, injection molding is often used for production. Since the area of the panel is large, multiple material ejection columns need to be used. The product is inevitably stuck to the material ejection column, which is not convenient to take out. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide a cushion plate forming device facilitating discharging to solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cushion plate forming device facilitating discharging, which comprises a bottom plate, a mold one is placed on the top outer wall of the bottom plate, a detachment assembly is installed outside the mold one, the detachment assembly comprises a plurality of material ejection columns slidingly inserted into the mold one, the same mounting frame is rotatably connected to the plurality of material ejection columns through a bearing, one gear is coaxially fixed to one end of each of the plurality of material ejection columns, a limiting frame is detachably connected to the inner wall of one end of the mounting frame through bolts, a driving frame is slidingly inserted into the limiting frame, and a rack adapted to the plurality of gears is arranged on the outer part of the driving frame.
[0007] As a further optimization of the technical scheme, a contact frame vertically arranged is fixedly connected to the top outer wall of the driving frame, the contact frame is slidingly inserted into the top of the mounting frame, a support rod is fixedly connected to the outer wall of one side of the bottom plate, a guide plate horizontally arranged is fixedly connected to one end of the top of the support rod, the contact frame is in surface contact with the guide plate, and two springs one are arranged on the outer part of the contact frame.
[0008] The discharging column can be automatically rotated when the pad plate is pushed out of the mold, thereby realizing automatic separation of the two, without the need for manual separation steps, which is beneficial to improve production efficiency, the contact frame inside the mounting frame gradually contacts the inclined surface of the guide plate, the contact frame is guided to move downward by the inclined surface, the spring is also compressed and shortened at the same time, the driving frame is driven to move downward by the contact frame, the driving frame rotates the gear by engagement, the gear drives the discharging column to rotate, and the adhesion between the discharging column and the pad plate is separated.
[0009] As a further preferred aspect of the technical solution, the bottom plate top outer wall one side is fixedly installed with a mold two matched with the mold one, and the bottom plate top outer wall other side is fixedly installed with a horizontally arranged hydraulic cylinder, which is fixedly connected with the mold one side outer wall.
[0010] As a further preferred aspect of the technical solution, the mounting frame outside is installed with a discharging assembly, which comprises four spring two outside the discharging column at the four corner positions of the mounting frame, and the two ends of the four spring two are fixedly connected with the mold one and the mounting frame respectively.
[0011] As a further preferred aspect of the technical solution, the bottom plate one side outer wall is fixedly connected with an abutting frame through a support rod, and the abutting frame is located at one side of the mounting frame.
[0012] The mounting frame and the abutting frame contact and stop moving, and the pad plate inside the mold one is also blocked by the spring two and gradually separated from the forming cavity of the mold one, and then naturally falls through the through hole in the middle of the bottom plate.
[0013] As a further preferred aspect of the technical solution, the contact frame top end is semi-circularly arranged.
[0014] As a further preferred aspect of the technical solution, the bottom plate middle part is provided with a through-type avoiding groove, and the avoiding groove is located at one side of the mold two.
[0015] The utility model provides a pad plate forming device convenient for discharging has the following beneficial effects:
[0016] (1) the utility model discloses a separation assembly can be set up, can make the discharging column automatic rotation when the pad plate is pushed out of the mold, thereby realizing the automatic separation of the two, without the need for manual separation steps, which is beneficial to improve production efficiency, the contact frame inside the mounting frame gradually contacts the inclined surface of the guide plate, the contact frame is guided to move downward by the inclined surface, the spring is also compressed and shortened at the same time, the driving frame is driven to move downward by the contact frame, the driving frame rotates the gear by engagement, the gear drives the discharging column to rotate, and the adhesion between the discharging column and the pad plate is separated.
[0017] (2)The utility model discloses a set up discharging assembly, and the installation frame and the abutment frame contact and stop moving, with the movement of the mould one, the batten in it is also blocked by spring no. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is the whole first visual angle structure schematic diagram of the utility model;
[0019] Figure 2 It is the whole second visual angle structure schematic diagram of the utility model;
[0020] Figure 3 It is the partial enlarged structure schematic diagram of the utility model's separation assembly;
[0021] Figure 4 It is the Figure 2 enlarged structure schematic diagram of A place in the middle;
[0022] In the drawing: 1, bottom plate;2, mould one;3, mould two;4, hydraulic cylinder;5, separation assembly;6, discharging assembly;501, discharging column;502, installation frame;503, gear;504, limiting frame;505, drive frame;506, contact frame;507, spring one;508, guide plate;601, spring two;602, abutment frame. DETAILED DESCRIPTION
[0023] The technical scheme in the embodiment of the utility model will be clearly and completely described in combination with the drawings in the embodiment of the utility model.
[0024] The utility model provides technical scheme: as Figure 1 、 Figure 3 And Figure 4 Show, in the embodiment, a batten forming device convenient for discharging, which comprises a bottom plate 1, the top outer wall of the bottom plate 1 is placed with a mould one 2, the mould one 2 is externally provided with a separation assembly 5, the separation assembly 5 comprises a plurality of discharging columns 501 slidingly inserted in the mould one 2, the plurality of discharging columns 501 are rotatably connected with the same installation frame 502 through bearings, one gear 503 is coaxially fixed to one end of the plurality of discharging columns 501, a limiting frame 504 is detachably connected to the inner wall of one end of the installation frame 502 through bolts, a drive frame 505 is slidingly inserted in the limiting frame 504, and a rack adapted to the plurality of gears 503 is arranged on the outer portion of the drive frame 505.
[0025] The top outer wall of the driving frame 505 is fixedly connected with a vertically arranged contact frame 506 which is slidingly inserted into the top of the mounting frame 502. The outer wall of one side of the bottom plate 1 is fixedly connected with a support rod, and the top end of the support rod is fixedly connected with a horizontally arranged guide plate 508. The contact frame 506 is in surface contact with the guide plate 508. Two spring one 507 are arranged outside the contact frame 506.
[0026] The contact frame 506 inside the mounting frame 502 gradually contacts the inclined surface of the guide plate 508. The contact frame 506 is guided to move downward by the inclined surface, and at the same time, the spring one 507 is compressed and shortened. The driving frame 505 is driven to move downward by the contact frame 506. The driving frame 505 drives the gear 503 to rotate through meshing, and the gear 503 drives the discharge column 501 to rotate. The adhesion between the discharge column 501 and the backing plate is separated.
[0027] As shown in Figure 1 and Figure 2 , the top outer wall of one side of the bottom plate 1 is fixedly connected with a mold two 3 matched with the mold one 2. The top outer wall of the other side of the bottom plate 1 is fixedly connected with a horizontally arranged hydraulic cylinder 4 which is fixedly connected with the outer wall of one side of the mold one 2.
[0028] The molten material is injected into the cavities of the mold one 2 and the mold two 3 for molding. The hydraulic cylinder 4 at the top of the bottom plate 1 is started to drive the mold one 2 to move away from the mold two 3.
[0029] As shown in Figure 1 and Figure 2 , the mounting frame 502 is externally connected with a discharge assembly 6. The discharge assembly 6 includes spring two 601 arranged outside the discharge column 501 at four corner positions of the mounting frame 502. The two ends of the four spring two 601 are respectively fixedly connected with the mold one 2 and the mounting frame 502.
[0030] The outer wall of one side of the bottom plate 1 is fixedly connected with an abutting frame 602 through a support rod. The abutting frame 602 is located at one side of the mounting frame 502.
[0031] The mounting frame 502 and the abutting frame 602 stop moving in contact. With the movement of the mold one 2, the backing plate inside the mold one 2 is blocked by the spring two 601 and gradually separates from the molding cavity of the mold one 2, and then naturally falls through the through hole in the middle of the bottom plate 1.
[0032] As shown in Figure 4 , the top end of the contact frame 506 is arranged in a semicircular shape, so that the friction between the contact frame 506 and the guide plate 508 is smaller, and the movement is more smooth.
[0033] As shown in Figure 1 and Figure 2As shown, the middle of the bottom plate 1 is provided with a through-type avoiding slot, and the avoiding slot is located at the side of the mold two 3, which can prevent the batten from staying on the top of the bottom plate 1 after being discharged, and the taking material process is saved.
[0034] The utility model provides a batten forming device convenient to discharge, and the specific working principle is as follows:
[0035] When the device works, the molten material is injected into the cavity of the mold one 2 and the mold two 3 to form, the hydraulic cylinder 4 at the top of the bottom plate 1 is started, the mold one 2 is driven away from the mold two 3, the contact frame 506 inside the mounting frame 502 gradually contacts the inclined surface of the guide plate 508, the contact frame 506 is guided to move downward by the inclined surface, and the spring one 507 is also compressed and shortened, the driving frame 505 is driven to move downward by the contact frame 506, the driving frame 505 drives the gear 503 to rotate by meshing, the gear 503 drives the discharge column 501 to rotate, the adhesion between the discharge column 501 and the batten is separated, then the mounting frame 502 and the abutting frame 602 contact and stop moving, along with the movement of the mold one 2, the batten in the mold one 2 is also blocked by the spring two 601, gradually separates from the forming cavity of the mold one 2, then naturally falls through the through hole in the middle of the bottom plate 1, finally the hydraulic cylinder 4 is started to stretch, the mold one 2 is driven to merge with the mold two 3 again, the spring two 601 and the spring one 507 drive the mounting frame 502 and the contact frame 506 to return to the original position respectively, and the next work is prepared.
[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A device for forming a pad for facilitating discharge of material, comprising a base plate (1), characterised in that: The bottom plate (1) top outer wall is provided with a mold one (2), the mold one (2) is externally installed with a separation assembly (5), the separation assembly (5) includes several discharge columns (501) that are slidably inserted in the mold one (2), several discharge columns (501) are rotatably connected with the same mounting frame (502) through bearings, one gear (503) is coaxially fixed to one end of several discharge columns (501), the mounting frame (502) one end inner wall is detachably connected with a limiting frame (504) through bolts, the limiting frame (504) is slidably inserted with a drive frame (505), the drive frame (505) is provided with a rack that is adapted to several gears (503) on the outside.
2. The mat forming apparatus of claim 1, wherein: The drive frame (505) top outer wall is fixedly connected with a vertical contact frame (506), the contact frame (506) is slidably inserted in the mounting frame (502) top, the bottom plate (1) one side outer wall is fixedly connected with a support rod, and the support rod top one end is fixedly connected with a horizontal guide plate (508), the contact frame (506) and the guide plate (508) surface contact, the contact frame (506) is externally sleeved with two springs one (507).
3. The mat forming device of claim 1, wherein: The bottom plate (1) top outer wall one side is fixedly installed with a mold two (3) that is adapted to the mold one (2), the bottom plate (1) top outer wall the other side is fixedly installed with a horizontal hydraulic cylinder (4), the hydraulic cylinder (4) is fixedly connected with one side outer wall of the mold one (2).
4. The mat forming apparatus of claim 1, wherein: The mounting frame (502) is externally installed with a discharge assembly (6), the discharge assembly (6) includes spring two (601) that is sleeved on the outside of the discharge column (501) at the four corner positions of the mounting frame (502), four spring two (601) both ends are fixedly connected with the mold one (2) and the mounting frame (502) respectively.
5. The mat forming apparatus of claim 4, wherein: The bottom plate (1) one side outer wall is fixedly connected with an abutment frame (602) through the support rod, the abutment frame (602) is located at one side of the mounting frame (502).
6. The mat forming apparatus of claim 2, wherein: The contact frame (506) top end is semicircularly arranged.
7. The mat forming apparatus of claim 1, wherein: The bottom plate (1) is provided with a through-type avoiding groove in the middle, and the avoiding groove is located at one side of the mold two (3). The bottom plate (1) top outer wall is provided with a mold one (2), the mold one (2) is externally installed with a separation assembly (5), the separation assembly (5) includes several discharge columns (501) that are slidably inserted in the mold one (2), several discharge columns (501) are rotatably connected with the same mounting frame (502) through bearings, one gear (503) is coaxially fixed to one end of several discharge columns (501), the mounting frame (502) one end inner wall is detachably connected with a limiting frame (504) through bolts, the limiting frame (504) is slidably inserted with a drive frame (505), the drive frame (505) is provided with a rack that is adapted to several gears (503) on the outside.
Citation Information
Patent Citations
Assembled road backing plate
CN208055791U