Cotton bulking machine for textile processing

Abstract

The utility model relates to the technical field of cotton fluffing, and provides a textile processing cotton fluffing machine which comprises a feeding shell, the bottom of the feeding shell is communicated with a discharging shell, the interior of the feeding shell is rotationally connected with a driving cotton carding roller and extends out of the two ends, the interior of the feeding shell is rotationally connected with a driven cotton carding roller, and the driving cotton carding roller and the driven cotton carding roller are arranged in the discharging shell. The outer surface of the driving cotton carding roller is fixedly sleeved with a driving gear, the outer surface of the driven cotton carding roller is fixedly sleeved with a driven gear, and the outer surface of the driven gear is connected to the outer surface of the driving gear in a meshed mode. The device is provided with the rotary wind-receiving impurity removal structure, centrifugal force can be generated through rotation, cotton and impurities are made to move in different directions under the combined action of the centrifugal force and airflow and are separated from cotton fibers, the impurity removal efficiency is improved, dust, seed scraps and other impurities in the cotton are effectively removed, the purity of the cotton is improved, and the service life of the cotton is prolonged. Cotton fibers are fully scattered and released under the action of uniform external force.

Description

Technical Field

[0001] This utility model relates to the field of cotton fluffing technology, and in particular to a cotton fluffing machine for textile processing. Background Technology

[0002] Cotton fluffing machines play a vital role in textile processing, primarily in the following aspects: After harvesting, transportation, and initial storage, cotton fibers often exhibit varying degrees of compaction and entanglement. Fluffing machines, through mechanical means such as high-speed rotating beaters and airflow impact, break up the originally compacted cotton fiber bundles, restoring each fiber to a naturally relaxed and fluffy state. This makes it easier for the fibers to be drawn and twisted during subsequent spinning and other processing steps, improving yarn quality. In textile processing, cotton from different batches, origins, or qualities is often mixed to achieve specific product quality requirements and cost control objectives.

[0003] However, existing technologies, such as Chinese Publication No. CN220538007U, "A Textile Processing Cotton Fluffing Machine," which relates to the field of cotton fluffing machine technology, include a frame. A conveyor belt is provided on one side of the frame, and a fluffing machine is located at one end of the conveyor belt on the frame surface. By setting a collection bin on the discharge side of the fluffing machine, the cotton conveyed by the fluffing machine can be directly placed into the cavity of the collection bin. The sealing door provides a practical sealing effect for the collection bin while facilitating opening and cotton retrieval. Additionally, ventilation holes with filters are provided on the top surface of the collection bin, allowing for ventilation when the collection bin is connected to the discharge port, preventing cotton from being unable to be smoothly fed into the collection bin.

[0004] However, this device does not have a rotating airflow structure for removing impurities. It cannot generate centrifugal force through rotation, so that the cotton and impurities can move in different directions under the combined action of centrifugal force and airflow, thus separating them from the cotton fibers. As a result, it cannot improve the impurity removal efficiency, and cannot effectively remove impurities such as dust and seed fragments from the cotton, reducing the purity of the cotton. The cotton fibers cannot be subjected to uniform external force, and cannot be fully broken up and loosened. Utility Model Content

[0005] The purpose of this invention is to solve the problems in the existing technology where the device does not have a rotating wind-receiving impurity removal structure, and cannot generate centrifugal force through rotation to make cotton and impurities move in different directions under the combined action of centrifugal force and airflow, thus separating them from the cotton fibers. This results in the inability to improve impurity removal efficiency, effectively remove dust, seed debris and other impurities from the cotton, reduce the purity of the cotton, and prevent the cotton fibers from being subjected to uniform external force, thus failing to fully disperse and loosen them.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a cotton fluffing machine for textile processing, comprising a feeding shell, the bottom of which is connected to a feeding shell, an active carding roller rotatably connected inside the feeding shell and extending to both ends, a driven carding roller rotatably connected inside the feeding shell, an active gear fixedly sleeved on the outer surface of the active carding roller, a driven gear fixedly sleeved on the outer surface of the driven carding roller, the outer surface of the driven gear meshing with the outer surface of the active gear, an active rotating wheel fixedly connected to one end of the active carding roller, a synchronous belt drivingly connected to the outer surface of the active rotating wheel, and a driven rotating wheel drivingly connected to the inner surface of the synchronous belt away from the active rotating wheel. Simultaneously, under the meshing action of the active gear and the driven gear, the driven carding roller and the active carding roller rotate in opposite directions, thus fluffing the incoming cotton.

[0007] In a preferred embodiment, a follower rod is fixedly connected to one side of the driven roller, and a stabilizing sleeve is rotatably connected to the outer surface of the follower rod. The outer surface of the stabilizing sleeve is fixedly embedded in one side of the feed shell. Meanwhile, the drive roller, which rotates with the drive carding roller, will drive the follower rod to rotate inside the stabilizing sleeve under the meshing action of the synchronous belt on the driven roller.

[0008] In a preferred embodiment, the end of the follower rod away from the driven wheel is fixedly connected to a driving bevel gear, the outer surface of the driving bevel gear is meshed with a driven bevel gear, and the top of the driven bevel gear is fixedly connected to a rotating rod. The driving bevel gear, which rotates with the follower rod, will drive the rotating rod to rotate inside the liner under the meshing action of the driven bevel gear.

[0009] In a preferred embodiment, a liner is rotatably connected to the outer surface of the rotating rod, and the outer surface of the liner is fixedly embedded in the inner surface of the feeding shell. A screen cylinder is fixedly connected to the top of the rotating rod, and multiple air inlets are provided on the feeding shell so that air enters the rotating screen cylinder through the air inlets. Smaller impurities will be blown out from inside the screen cylinder, while larger fiber cotton will remain inside the screen cylinder.

[0010] In a preferred embodiment, a mounting sleeve is fixedly connected to the side of the feed housing away from the drive roller. A first motor is fixedly embedded on the inner surface of the mounting sleeve. The output end of the first motor is fixedly connected to one end of the drive carding roller. The first motor is fixed to one side of the feed housing through the mounting sleeve.

[0011] In a preferred embodiment, a guide shell is fixedly connected to the inner surface of the feed shell, and a door is rotatably connected to one side of the feed shell so that the cotton to be processed can be synchronously guided into the interior of the feed shell.

[0012] In a preferred embodiment, a fixing rod is fixedly connected to the side of the discharge shell near the shell door, and a ventilation duct is fixedly connected to the end of the fixing rod away from the discharge shell. The ventilation duct of the device is fixed to one side of the discharge shell by the fixing rod.

[0013] In a preferred embodiment, two connecting rods are fixedly connected to the inner surface of the air duct. A second motor is fixedly connected to the end of the two connecting rods away from the air duct. A fan blade assembly is fixedly connected to the output end of the second motor. When the second motor is powered on, it will drive the fan blade assembly to rotate. The rotating fan blade assembly will generate wind and drive airflow.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0015] This invention features a rotating airflow-driven impurity removal structure. The rotation generates centrifugal force, causing cotton and impurities to move in different directions under the combined action of centrifugal force and airflow, separating them from the cotton fibers. This improves the impurity removal efficiency, effectively removing dust, seed debris, and other impurities from the cotton, thus enhancing the purity of the cotton. The cotton fibers are subjected to uniform external force, fully dispersing and loosening them. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a cotton fluffing machine for textile processing provided by this utility model;

[0017] Figure 2 A side view of a cotton fluffing machine for textile processing provided by this utility model;

[0018] Figure 3 A schematic diagram of the disassembly structure of a cotton fluffing machine for textile processing provided by this utility model;

[0019] Figure 4 A cross-sectional structural diagram of a cotton fluffing machine for textile processing provided by this utility model;

[0020] Figure 5 This is a cross-sectional structural diagram of a cotton fluffing machine for textile processing provided by this utility model.

[0021] Legend:

[0022] 1. Feed housing; 2. Discharge housing; 3. Active carding roller; 4. Driven carding roller; 5. Driven gear; 6. Driven gear; 7. Driven pulley; 8. Synchronous belt; 9. Driven pulley; 10. Follower rod; 11. Stabilizing sleeve; 12. Driven bevel gear; 13. Driven bevel gear; 14. Rotating rod; 15. Liner plate; 16. Screen cylinder; 17. Air inlet; 18. Mounting sleeve; 19. First motor; 20. Guide housing; 21. Housing door; 22. Fixing rod; 23. Air duct; 24. Connecting rod; 25. Second motor; 26. Fan blade assembly. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 5 This utility model provides a technical solution: a cotton fluffing machine for textile processing, including a feeding shell 1, with a feeding shell 2 connected to the bottom of the feeding shell 1. An active carding roller 3 is rotatably connected inside the feeding shell 1 and extends to both ends. A driven carding roller 4 is rotatably connected inside the feeding shell 1. An active gear 5 is fixedly sleeved on the outer surface of the active carding roller 3. A driven gear 6 is fixedly sleeved on the outer surface of the driven carding roller 4. The outer surface of the driven gear 6 is meshed with the outer surface of the active gear 5. An active rotating wheel 7 is fixedly connected to one end of the active carding roller 3. A synchronous belt 8 is drivenly connected to the outer surface of the active rotating wheel 7. A driven rotating wheel 9 is drivenly connected to the inner surface of the synchronous belt 8 away from the active rotating wheel 7. At the same time, under the meshing action of the active gear 5 and the driven gear 6, the driven carding roller 4 and the active carding roller 3 will rotate in opposite directions, and the incoming cotton will be fluffed.

[0025] like Figures 1 to 5 As shown, a follower rod 10 is fixedly connected to one side of the driven wheel 9. A stabilizing sleeve 11 is rotatably connected to the outer surface of the follower rod 10. The outer surface of the stabilizing sleeve 11 is fixedly embedded in one side of the feed shell 2. At the same time, the driving wheel 7, which rotates with the driving carding roller 3, will drive the follower rod 10 to rotate inside the stabilizing sleeve 11 under the meshing action of the synchronous belt 8 on the driven wheel 9.

[0026] like Figures 1 to 5As shown, a drive bevel gear 12 is fixedly connected to the end of the follower rod 10 away from the driven wheel 9. A driven bevel gear 13 is meshed with the outer surface of the drive bevel gear 12. A rotating rod 14 is fixedly connected to the top of the driven bevel gear 13. The drive bevel gear 12, which rotates with the follower rod 10, will drive the rotating rod 14 to rotate inside the liner 15 under the meshing action of the driven bevel gear 13.

[0027] like Figures 1 to 5 As shown, a liner 15 is rotatably connected to the outer surface of the rotating rod 14. The outer surface of the liner 15 is fixedly embedded in the inner surface of the feed shell 2. A screen cylinder 16 is fixedly connected to the top of the rotating rod 14. Multiple air inlets 17 are provided on the feed shell 2. Smaller impurities will be blown out from inside the screen cylinder 16, while larger fiber cotton will remain inside the screen cylinder 16.

[0028] like Figures 1 to 5 As shown, a mounting sleeve 18 is fixedly connected to the side of the feed housing 1 away from the drive roller 7. A first motor 19 is fixedly embedded on the inner surface of the mounting sleeve 18. The output end of the first motor 19 is fixedly connected to one end of the drive carding roller 3. When the first motor 19 is powered on, it will drive the drive carding roller 3 to rotate.

[0029] like Figures 1 to 5 As shown, a guide shell 20 is fixedly connected to the inner surface of the feed shell 1, and a door 21 is rotatably connected to one side of the feed shell 1, so that the cotton to be processed can be synchronously guided into the interior of the feed shell 1 by the guide shell 20.

[0030] like Figures 1 to 5 As shown, a fixing rod 22 is fixedly connected to the side of the discharge shell 2 near the shell door 21, and a ventilation duct 23 is fixedly connected to the end of the fixing rod 22 away from the discharge shell 2. The ventilation duct 23 of the device is fixed to one side of the discharge shell 2 by the fixing rod 22.

[0031] like Figures 1 to 5 As shown, two connecting rods 24 are fixedly connected to the inner surface of the air duct 23. A second motor 25 is fixedly connected to the end of the two connecting rods 24 away from the air duct 23. A fan blade assembly 26 is fixedly connected to the output end of the second motor 25. When the second motor 25 is powered on, it will drive the fan blade assembly 26 to rotate. The rotating fan blade assembly 26 will generate wind and drive the airflow.

[0032] Working principle: First, the cotton to be processed is fed into the feed housing 1 via the synchronous guide shell 20. Then, the external power supply of the first motor 19 is turned on. The first motor 19 is fixed to one side of the feed housing 1 via the mounting sleeve 18. After the first motor 19 is powered on, it drives the active carding roller 3 to rotate. At the same time, under the meshing action of the active gear 5 and the driven gear 6, the driven carding roller 4 will rotate in the opposite direction to the active carding roller 3, thus loosening the incoming cotton. The processed cotton will fall into the screen cylinder 16 of the discharge housing 2. Meanwhile, the active rotating wheel 7, which rotates with the active carding roller 3, will drive the follower rod 10 to rotate inside the stabilizing sleeve 11 under the meshing action of the synchronous belt 8 and the driven rotating wheel 9. The active bevel gear 12, which rotates with the follower rod 10, will rotate in the opposite direction to the driven gear 6. Under the meshing action of the driven bevel gear 13, the rotating rod 14 is driven to rotate inside the liner 15. At the same time, the screen cylinder 16 will rotate with the rotating rod 14, and the cotton inside will also rotate centrifugally. Then, the external power supply of the second motor 25 is started. The second motor 25 is fixed inside the air duct 23 through the connecting rod 24. After the second motor 25 is powered on, it will drive the fan blade assembly 26 to rotate. The rotating fan blade assembly 26 will generate wind and drive the air flow, so that the air enters the rotating screen cylinder 16 through the air inlet 17. Small impurities will be blown out from inside the screen cylinder 16, while larger fiber cotton will remain inside the screen cylinder 16. The processed cotton can be taken out by opening the shell door 21. The air duct 23 of the device is fixed to one side of the feeding shell 2 by the fixing rod 22.

[0033] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A textile processing treatment cotton fluffer comprising a feed housing (1), characterized in that, The bottom of the feeding shell (1) is communicated with a discharging shell (2), the inside of the feeding shell (1) is rotationally connected with a driving carding roller (3) and extends out two ends, the inside of the feeding shell (1) is rotationally connected with a driven carding roller (4), the outer surface of the driving carding roller (3) is fixedly sleeved with a driving gear (5), the outer surface of the driven carding roller (4) is fixedly sleeved with a driven gear (6), the outer surface of the driven gear (6) is meshingly connected to the outer surface of the driving gear (5), one end of the driving carding roller (3) extending out is fixedly connected with a driving pulley (7), the outer surface of the driving pulley (7) is drivingly connected with a synchronous belt (8), the inner surface of the synchronous belt (8) is drivingly connected with a driven pulley (9) away from one side of the driving pulley (7).

2. The textile processing bale opener as claimed in claim 1, wherein: One side of the driven pulley (9) is fixedly connected with a follower rod (10), the outer surface of the follower rod (10) is rotationally connected with a stabilizing sleeve (11), the outer surface of the stabilizing sleeve (11) is fixedly embedded in one side of the discharging shell (2).

3. The textile processing bale opener as claimed in claim 2, wherein: One end of the follower rod (10) away from the driven pulley (9) is fixedly connected with a driving bevel gear (12), the outer surface of the driving bevel gear (12) is meshingly connected with a driven bevel gear (13), the top of the driven bevel gear (13) is fixedly connected with a rotating rod (14).

4. The textile processing bale opener of claim 3, wherein: The outer surface of the rotating rod (14) is rotationally connected with a lining plate (15), the outer surface of the lining plate (15) is fixedly embedded in the inner surface of the discharging shell (2), the top of the rotating rod (14) is fixedly connected with a sieve cylinder (16), a plurality of air inlets (17) are formed in the discharging shell (2).

5. The textile processing bale opener of claim 4, wherein: The side of the feeding shell (1) away from the driving pulley (7) is fixedly connected with a mounting sleeve (18), the inner surface of the mounting sleeve (18) is fixedly embedded with a first motor (19), and the output end of the first motor (19) is fixedly connected to one end of the driving carding roller (3).

6. The textile processing cotton lofting machine of claim 5, wherein: The inner surface of the feeding shell (1) is fixedly connected with a material guiding shell (20), and one side of the feeding shell (1) is rotationally connected with a shell door (21).

7. The textile processing cotton lofting machine of claim 6, wherein: The side of the discharging shell (2) close to the shell door (21) is fixedly connected with a fixing rod (22), and one end of the fixing rod (22) away from the discharging shell (2) is fixedly connected with a wind cylinder (23).

8. The textile processing cotton lofting machine of claim 7, wherein: The inner surface of the wind cylinder (23) is fixedly connected with two connecting rods (24), one end of the two connecting rods (24) away from the wind cylinder (23) is fixedly connected with a second motor (25), and the output end of the second motor (25) is fixedly connected with a fan blade group (26).

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