Suspended liquid fertilizer refining and mixing device

By using a refining device and a circulating pump to circulate and refine the suspended liquid fertilizer, combined with the vertical and horizontal stirring of the ultrasonic vibration and stirring device, the problem of uneven refinement of suspended matter during the mixing process of the suspended liquid fertilizer is solved, thereby improving the uniformity and mixing efficiency of the suspended liquid fertilizer.

CN224071689UActive Publication Date: 2026-04-03ZHENGZHOU ABOLUO FERTILIZER CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-24
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing suspension liquid fertilizer mixing devices lack structures for refining suspended solids, which makes it easy for suspension liquid fertilizers to separate and settle during the mixing process, affecting the fertilization effect.

Method used

The suspended liquid fertilizer is circulated and refined using a refining device and a circulating pump. It is combined with ultrasonic vibration and a stirring device for vertical and horizontal agitation. The suspended matter is refined through a refining nozzle and a scraper, and the particles are sheared by a high-pressure circulating pump.

Benefits of technology

This method achieves uniform particle size in suspended liquid fertilizers, improves the compositional uniformity and mixing efficiency of suspended liquid fertilizers, prevents sedimentation and stratification, and enhances fertilization effects.

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Abstract

The utility model discloses a suspension liquid fertilizer refining and mixing device which comprises a mixing barrel, a refining device and a circulating pump, the lower end of the mixing barrel is provided with a feed opening, and the upper end of the mixing barrel is provided with a barrel cover; a refining pipe body mounted on the barrel cover is arranged in the refining device, a refining spray head is arranged at one end, extending into the mixing barrel, of the refining pipe body, a plurality of refining holes are formed in the refining spray head, and a scraping plate is rotationally arranged on the upper end surface in the refining spray head; an inlet pipe is arranged on the side face, located above the barrel cover, of the refining pipe body. The inlet of the circulating pump is connected with the feed opening, and the outlet is connected with the inlet pipe; an ultrasonic vibration device and a stirring device which extend into the mixing barrel are arranged on the barrel cover. According to the utility model, the circulating pump and the refining device are arranged to circularly refine the suspension liquid fertilizer, so that particles in the suspension liquid fertilizer are consistent in size, and the uniformity of components in the suspension liquid fertilizer is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of suspended liquid fertilizer mixing equipment, specifically a device for refining and mixing suspended liquid fertilizer. Background Technology

[0002] Suspension liquid fertilizers are widely used in agricultural production due to their advantages such as balanced nutrition, high absorption efficiency, and convenient application. These fertilizers are composed of multiple components, including macro-elements, micro-elements, and synergists. However, the components have different densities, and if they are not thoroughly mixed using a mixing device, stratification and sedimentation can easily occur during storage and transportation, leading to uneven nutrient distribution, severely affecting fertilization effectiveness, and reducing fertilizer utilization. Therefore, thorough mixing using a mixing device is necessary.

[0003] In the prior art, utility model patent with patent number CN202222220681.5 discloses a mixing machine for processing suspended liquid fertilizer, including a mixing box. The mixing box has a feed inlet on one side of the upper end and a discharge outlet in the middle of the lower end. A support leg is fixed to the lower end of the mixing box, and a control mechanism is fixed to the middle of the upper end of the mixing box. A protective box is fixed to a mounting plate. A motor is installed inside the protective box and is fixed to the mounting plate. A rotating shaft is also fixed to the lower end of the motor. A spiral blade is fixed to the lower part of the rotating shaft. A connecting rod is fixed to the upper part of the rotating shaft, and a needle is fixed to the lower end of the connecting rod.

[0004] The aforementioned patent provides a mixing device for suspended liquid fertilizers. This device is equipped with a control mechanism that can drive the rotating shaft to move up and down, so that the rotating shaft can not only stir the suspended liquid fertilizer in the horizontal direction, but also stir it in the vertical direction. However, when mixing suspended liquid fertilizers, it is necessary not only to fully mix the suspended liquid fertilizers, but also to refine the suspended matter to ensure suspension stability and fertilization effect. However, existing mixing devices lack a structure for refining the suspended matter. Utility Model Content

[0005] The purpose of this invention is to provide a device for refining and mixing suspended liquid fertilizers, which aims to improve the problem that existing mixing devices lack a structure for refining suspended matter, thus making it impossible to refine the suspended matter when mixing suspended liquid fertilizers.

[0006] This utility model is implemented as follows: A suspension liquid fertilizer refining and mixing device includes a mixing tank, a discharge port at the lower end of the mixing tank, a tank cover at the upper end, a refining device, and a circulation pump; the refining device includes a refining tube mounted on the tank cover, and a refining nozzle is provided at one end of the refining tube extending into the mixing tank, the refining nozzle having several refining holes, and a scraper rotatably mounted on the upper surface inside the refining nozzle; an inlet pipe is provided on the side of the refining tube located above the tank cover; the inlet of the circulation pump is connected to the discharge port, and the outlet is connected to the inlet pipe; the tank cover is provided with an ultrasonic vibration device and a stirring device extending into the mixing tank.

[0007] Preferably, the refining device further includes a first motor; the upper end of the refining tube is provided with the first motor, the output shaft of the first motor extends through the tube of the refining tube to the interior of a rotating rod, and the lower end of the rotating rod is provided with a scraper that abuts against the upper surface of the interior of the refining nozzle.

[0008] Preferably, the circulating pump includes an inlet hose and an outlet hose, with an inlet hose at the inlet and an outlet hose at the outlet; a branch port is provided on the side of the discharge port, the inlet hose is connected to the branch port, and the outlet hose is connected to the inlet pipe.

[0009] Preferably, the ultrasonic vibration device includes a vibration rod and an ultrasonic controller. The vibration rod is inserted into the barrel lid, with the upper end connected to the ultrasonic controller and the lower end extending into the mixing barrel.

[0010] Preferably, the stirring device includes a main stirring shaft and a secondary stirring shaft; the main stirring shaft is rotatably mounted on the bucket lid, the upper end of the main stirring shaft extends to the upper end of the bucket lid and is connected to a second motor, and the lower end of the shaft is spirally provided with spiral blades; the secondary stirring shaft is detachably mounted on the shaft of the main stirring shaft.

[0011] Preferably, the second motor includes a retaining ring, and the retaining ring is provided on the side of the second motor. The second motor is mounted on the upper end face of the bucket lid through the retaining ring. A hexagonal plug is provided on the output shaft of the second motor, and a hexagonal slot is provided at the upper end of the main stirring shaft. The hexagonal plug is inserted into the hexagonal slot.

[0012] Preferably, the auxiliary stirring shaft includes a mounting ring frame, on which mounting bolts are provided, and the mounting ring frame is detachably mounted on the main stirring shaft by means of the mounting bolts; a plurality of stirring blades are sequentially arranged on the lower end face of the mounting ring frame along its circumference.

[0013] Preferably, the discharge port includes a control valve, and the lower end of the discharge port is provided with a control valve.

[0014] Preferably, the bucket lid includes a sealing ring, the bucket lid is provided with a sealing ring, and the bucket lid is sealed and installed on the mixing bucket by the sealing ring.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model can circulate and refine suspended liquid fertilizer by setting up a circulation pump and a refining device, thereby ensuring that the particle size in the suspended liquid fertilizer is consistent and improving the uniformity of the components in the suspended liquid fertilizer.

[0017] 2. This utility model can simultaneously agitate suspended liquid fertilizer in both vertical and horizontal directions by using spiral blades on the main stirring shaft and stirring blades on the auxiliary stirring shaft, thereby improving the mixing efficiency of suspended liquid fertilizer. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2 This is a cross-sectional structural diagram of the present invention;

[0020] Figure 3 This is a utility model Figure 2 Schematic diagram of the structure at point A;

[0021] Figure 4 This is a schematic diagram of the structure of the ultrasonic vibration device of this utility model;

[0022] Figure 5 This is a cross-sectional structural diagram of the refining device of this utility model;

[0023] Figure 6 This is a three-dimensional structural schematic diagram of the second motor of this utility model;

[0024] Figure 7 This is a cross-sectional structural diagram of the stirring device of this utility model;

[0025] Figure 8 This is a three-dimensional structural diagram of the stirring device of this utility model.

[0026] In the diagram: 1. Mixing tank; 2. Discharge port; 201. Control valve; 202. Branch pipe port; 3. Tank lid; 301. Sealing ring; 4. Ultrasonic vibration device; 401. Vibrating rod; 402. Ultrasonic controller; 5. Refining device; 501. Refining pipe body; 502. Refining nozzle; 503. Refining hole; 504. First motor; 505. Rotating rod; 506. Scraper; 507. Inlet pipe; 6. Circulating pump; 601. Feed hose; 602. Discharge hose; 7. Second motor; 701. Fixing ring; 702. Hexagonal plug; 8. Main stirring shaft; 801. Spiral blade; 802. Hexagonal slot; 9. Auxiliary stirring shaft; 901. Mounting ring frame; 902. Mounting bolt; 903. Stirring blade. Detailed implementation method:

[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0029] Example 1

[0030] like Figure 1 , Figure 3 and Figure 5As shown, a device for refining and mixing suspended liquid fertilizer includes a mixing tank 1. A discharge port 2 is located at the lower end of the mixing tank 1, and the discharge port 2 includes a control valve 201. The discharge port 2 at the lower end of the mixing tank 1 can be used to discharge suspended liquid fertilizer. A tank cover 3 is located at the upper end, and the tank cover 3 includes a sealing ring 301. The sealing ring 301 is disposed within the tank cover 3, and the tank cover 3 is sealed and installed on the mixing tank 1 by the sealing ring 301. The sealing ring 301 is made of rubber. It also includes a refining device 5 and a circulating pump 6; the refining device 5 is provided with a refining tube 501 installed on the tank cover 3, and a refining nozzle 502 is provided at one end of the refining tube 501 extending into the mixing tank 1. The refining nozzle 502 has several refining holes 503, and the diameter of the refining holes 503 is selected according to the requirements. When the suspended liquid fertilizer passes through the refining holes 503, the particles in the suspended liquid fertilizer can be refined to the optimal particle size. A scraper 506 is rotatably provided on the upper end surface inside the refining nozzle 502; the refining device 5 also includes a first motor 504; the first motor 504 is provided at the upper end of the refining tube 501, and the output shaft of the first motor 504 extends through the tube of the refining tube 501 to the interior and is provided with a rotating rod 505. The lower end of the rotating rod 505 is provided with a scraper 506 that abuts against the upper end surface inside the refining nozzle 502. By setting the refining device 5, the suspended liquid fertilizer can be refined through the refining tube 501. When the suspended liquid fertilizer passes through the refining nozzle 502, it can refine larger particles in the suspended liquid fertilizer through the refining hole 503. At the same time, when larger particles are blocked in the refining hole 503, they can be sheared by the rotating scraper 506. This not only prevents the refining hole 503 from being blocked, but also enhances the refining effect of the suspended liquid fertilizer.

[0031] like Figure 1 , Figure 2 and Figure 5 As shown, the refining tube 501 has an inlet pipe 507 on its side above the barrel cover 3; the inlet of the circulation pump 6 is connected to the discharge port 2, and the outlet is connected to the inlet pipe 507; the circulation pump 6 includes a feed hose 601 and a discharge hose 602, with the feed hose 601 at the inlet and the discharge hose 602 at the outlet; a branch pipe 202 is provided on the side of the discharge port 2, with the feed hose 601 connected to the branch pipe 202 and the discharge hose 602 connected to the inlet pipe 507. The circulation pump 6 can transport the suspended liquid fertilizer through the branch pipe on the side of the discharge port 2 to the refining device 5. The circulation pump 6 is a high-pressure circulation pump, which can use high pressure to drive the suspended liquid fertilizer through the refining hole 503, and shear the particles in the suspended liquid fertilizer through the refining hole 503.

[0032] like Figure 2 , Figure 4 and Figures 6-8As shown, the lid 3 is equipped with an ultrasonic vibration device 4 and a stirring device extending into the mixing tank 1. The ultrasonic vibration device 4 is an ultrasonic vibrating rod of model JM-1024; the ultrasonic vibration device 4 includes a vibrating rod 401 and an ultrasonic controller 402. The vibrating rod 401 and the ultrasonic controller 402 are the structure of this model of product. The vibrating rod 401 is inserted into the lid 3, with the ultrasonic controller 402 connected to the upper end and the lower end extending into the mixing tank 1. After multiple tests, the effective frequency for eliminating foam can be determined, and then the foam in the mixing tank 1 can be eliminated by the vibrating rod 401. When ultrasound propagates in liquid, the impact force generated by the cavitation effect can destroy the liquid film of foam, causing the foam to break, thereby achieving the defoaming effect. Secondly, the vibration of ultrasound can cause liquid molecules to move violently, increasing the friction and collision frequency between liquid molecules. This accelerates the liquid flow on the foam surface, thins the liquid film, thereby reducing the stability of the foam and promoting its breakage. The mixing device includes a main mixing shaft 8 and a secondary mixing shaft 9. The main mixing shaft 8 is rotatably mounted on the tank cover 3. The upper end of the main mixing shaft 8 extends to the upper end of the tank cover 3 and is connected to a second motor 7. A spiral blade 801 is spirally arranged on the lower end of the shaft. The main mixing shaft 8 can drive the suspended liquid fertilizer in the mixing tank 1 to be stirred up and down along the spiral blade. The second motor 7 includes a fixing ring 701. The fixing ring 701 is arranged on the side of the second motor 7, and the second motor 7 is mounted on the upper end face of the tank cover 3 through the fixing ring 701. A hexagonal plug 702 is arranged on the output shaft of the second motor 7, and a hexagonal slot 802 is arranged on the upper end of the main mixing shaft 8. The hexagonal plug 702 is inserted into the hexagonal slot 802. The secondary mixing shaft 9 is detachably mounted on the shaft of the main mixing shaft 8. The auxiliary stirring shaft 9 includes a mounting ring frame 901, on which mounting bolts 902 are provided. The mounting ring frame 901 is detachably mounted on the main stirring shaft 8 via the mounting bolts 902. Multiple stirring blades 903 are sequentially arranged along the circumference of the lower end face of the mounting ring frame 901. By setting up the auxiliary stirring shaft, the multiple stirring blades 903 can horizontally agitate the suspended liquid fertilizer. Thus, the main stirring shaft 8 and the auxiliary stirring shaft 9 work together to fully agitate the suspended liquid fertilizer. Simultaneously, after the mixing tank 1 completes its agitation, water can be added to the mixing tank 1, and then the ultrasonic vibration device 4 can be adjusted to a higher frequency to perform ultrasonic cleaning inside the mixing tank 1.

[0033] Example 2

[0034] like Figure 1 , Figure 3 and Figure 5As shown, a suspension liquid fertilizer refining and mixing device includes a mixing tank 1, with a discharge port 2 at the lower end of the mixing tank 1. The discharge port 2 includes a control valve 201, and the lower end of the discharge port 2 is equipped with a control valve 201. A tank cover 3 is provided at the upper end, and the tank cover 3 includes a sealing ring 301. The sealing ring 301 is disposed in the tank cover 3, and the tank cover 3 is sealed and installed on the mixing tank 1 by the sealing ring 301. It also includes a refining device 5 and a circulating pump 6; the refining device 5 is provided with a refining tube 501 installed on the barrel cover 3, and a refining nozzle 502 is provided at one end of the refining tube 501 extending into the mixing barrel 1. The refining nozzle 502 is provided with a plurality of refining holes 503, and a scraper 506 is rotatably provided on the upper end surface inside the refining nozzle 502; the refining device 5 also includes a first motor 504; the first motor 504 is provided at the upper end of the refining tube 501, and the output shaft of the first motor 504 extends through the tube of the refining tube 501 and extends into the interior to provide a rotating rod 505. The lower end of the rotating rod 505 is provided with a scraper 506 that abuts against the upper end surface inside the refining nozzle 502.

[0035] like Figure 1 , Figure 2 and Figure 5 As shown, the thinner tube body 501 has an inlet pipe 507 on its side above the barrel cover 3; the inlet of the circulating pump 6 is connected to the discharge port 2, and the outlet is connected to the inlet pipe 507; the circulating pump 6 includes a feed hose 601 and a discharge hose 602, the inlet of the circulating pump 6 is provided with a feed hose 601, and the outlet is provided with a discharge hose 602; a branch pipe port 202 is provided on the side of the discharge port 2, the feed hose 601 is connected to the branch pipe port 202, and the discharge hose 602 is connected to the inlet pipe 507.

[0036] like Figure 2 , Figure 4 and Figures 6-8As shown, the bucket lid 3 is equipped with an ultrasonic vibration device 4 and a stirring device extending into the mixing bucket 1. The ultrasonic vibration device 4 includes a vibration rod 401 and an ultrasonic controller 402. The vibration rod 401 is inserted into the bucket lid 3, with the upper end connected to the ultrasonic controller 402 and the lower end extending into the mixing bucket 1. The stirring device includes a main stirring shaft 8 and a secondary stirring shaft 9. The main stirring shaft 8 is rotatably mounted on the bucket lid 3. The upper end of the main stirring shaft 8 extends to the upper end of the bucket lid 3 and is connected to a second motor 7. A spiral blade 801 is spirally arranged on the lower end of the shaft. The second motor 7 includes a retaining ring 701. The retaining ring 701 is arranged on the side of the second motor 7, and the second motor 7 is mounted on the upper end face of the bucket lid 3 through the retaining ring 701. A hexagonal plug 702 is provided on the output shaft of the second motor 7, and a hexagonal slot 802 is provided on the upper end of the main stirring shaft 8. The hexagonal plug 702 is inserted into the hexagonal slot 802. The secondary stirring shaft 9 is detachably mounted on the shaft of the main stirring shaft 8. The auxiliary stirring shaft 9 includes a mounting ring frame 901, on which mounting bolts 902 are provided. The mounting ring frame 901 can be detachably mounted on the main stirring shaft 8 by means of the mounting bolts 902. Multiple stirring blades 903 are arranged sequentially along the circumference of the lower end face of the mounting ring frame 901.

[0037] The working principle of this utility model is as follows: During use, the main stirring shaft 8 and the auxiliary stirring shaft 9 can thoroughly stir the suspended liquid fertilizer inside the mixing tank 1. During the stirring process, the ultrasonic vibration device 4 can be used to defoam and prevent the suspended liquid fertilizer from generating a large number of bubbles during mixing. At the same time, the circulation pump 6 is started during mixing, which can drive the suspended liquid fertilizer inside the mixing tank 1 to the refining device 5. When the particles in the suspended liquid fertilizer pass through the refining holes 503 in the refining device 5, the large particles will be sheared, thereby completing the refining. At the same time, the rotating scraper 506 in the refining device 5 can scrape the inner surface of the refining nozzle 502 and shear the part of the large particles that are blocked and have not entered the refining holes, so that the remaining part can be discharged through the high pressure of the circulation pump 6, thereby enhancing the refining effect.

[0038] In summary, this invention, by setting up a circulating pump 6 and a refining device 5, can circulate and refine the suspended liquid fertilizer, thereby ensuring that the particle size in the suspended liquid fertilizer is uniform and improving the uniformity of the components in the suspended liquid fertilizer; the spiral blades 801 set on the main stirring shaft 8 and the stirring blades 903 on the auxiliary stirring shaft 9 can simultaneously stir the suspended liquid fertilizer in the vertical and horizontal directions, thereby improving the mixing efficiency of the suspended liquid fertilizer.

[0039] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A device for refining and mixing suspended liquid fertilizer, comprising a mixing tank (1), wherein the lower end of the mixing tank (1) is provided with a discharge port (2) and the upper end is provided with a tank cover (3), characterized in that, It also includes a refining device (5) and a circulating pump (6); the refining device (5) is provided with a refining tube (501) installed on the barrel cover (3), and a refining nozzle (502) is provided at one end of the refining tube (501) extending into the mixing barrel (1). The refining nozzle (502) is provided with a plurality of refining holes (503), and a scraper (506) is rotatably provided on the upper end face inside the refining nozzle (502); an inlet pipe (507) is provided on the side of the refining tube (501) located above the barrel cover (3); the inlet of the circulating pump (6) is connected to the discharge port (2), and the outlet is connected to the inlet pipe (507); the barrel cover (3) is provided with an ultrasonic vibration device (4) extending into the mixing barrel (1) and a stirring device.

2. The device for refining and mixing suspended liquid fertilizer according to claim 1, characterized in that, The refining device (5) also includes a first motor (504); the upper end of the refining tube (501) is provided with the first motor (504), the output shaft of the first motor (504) extends through the tube of the refining tube (501) and extends into the interior to provide a rotating rod (505), the lower end of the rotating rod (505) is provided with a scraper (506) that abuts against the upper surface of the interior of the refining nozzle (502).

3. The device for refining and mixing suspended liquid fertilizer according to claim 1, characterized in that, The circulating pump (6) includes a feed hose (601) and a discharge hose (602). The inlet of the circulating pump (6) is provided with a feed hose (601) and the outlet is provided with a discharge hose (602). A branch pipe (202) is provided on the side of the discharge port (2). The feed hose (601) is connected to the branch pipe (202) and the discharge hose (602) is connected to the inlet pipe (507).

4. The device for refining and mixing suspended liquid fertilizer according to claim 1, characterized in that, The ultrasonic vibration device (4) includes a vibration rod (401) and an ultrasonic controller (402). The vibration rod (401) is inserted into the barrel cover (3), with the ultrasonic controller (402) connected to the upper end and the lower end extending into the mixing barrel (1).

5. The device for refining and mixing suspended liquid fertilizer according to claim 1, characterized in that, The stirring device includes a main stirring shaft (8) and a secondary stirring shaft (9); the main stirring shaft (8) is rotatably mounted on the bucket cover (3), the upper end of the main stirring shaft (8) extends to the upper end of the bucket cover (3) and is connected to a second motor (7), and a spiral blade (801) is spirally arranged on the lower end of the shaft; the secondary stirring shaft (9) is detachably mounted on the shaft of the main stirring shaft (8).

6. The device for refining and mixing suspended liquid fertilizer according to claim 5, characterized in that, The second motor (7) includes a retaining ring (701). The retaining ring (701) is provided on the side of the second motor (7). The second motor (7) is mounted on the upper surface of the bucket cover (3) through the retaining ring (701). A hexagonal plug (702) is provided on the output shaft of the second motor (7). A hexagonal slot (802) is provided at the upper end of the main stirring shaft (8). The hexagonal plug (702) is inserted into the hexagonal slot (802).

7. The device for refining and mixing suspended liquid fertilizer according to claim 5, characterized in that, The auxiliary stirring shaft (9) includes a mounting ring frame (901), on which mounting bolts (902) are provided. The mounting ring frame (901) is detachably mounted on the main stirring shaft (8) by means of the mounting bolts (902). Multiple stirring blades (903) are arranged sequentially along the circumferential direction on the lower end face of the mounting ring frame (901).

8. The device for refining and mixing suspended liquid fertilizer according to claim 1, characterized in that, The discharge port (2) includes a control valve (201), and the lower end of the discharge port (2) is provided with a control valve (201).

9. The device for refining and mixing suspended liquid fertilizer according to claim 1, characterized in that, The barrel lid (3) includes a sealing ring (301), and the sealing ring (301) is provided in the barrel lid (3). The barrel lid (3) is sealed and installed on the mixing barrel (1) by the sealing ring (301).

Citation Information

Patent Citations

  • Stirring mixer for processing suspension liquid fertilizer

    CN218281517U