Novel light guide hydrogel production device
By introducing a rotating drum and stirring components into the light-guiding hydrogel production device, the problem of low stirring efficiency is solved by utilizing the rotation of the stirring blades and the vibration of the rotating rod, thus achieving more efficient stirring and production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-03
AI Technical Summary
In existing technologies, the stirring efficiency of light-guiding hydrogel production devices is low, making it difficult to meet the needs of high-efficiency production.
A novel light-guiding hydrogel production device, including a rotating drum and agitation components, provides circumferential and axial agitation through the rotation of stirring blades and blades, and enhances the agitation effect by inducing drum vibration through the tapping of the rotating rod.
It improves mixing efficiency, prevents the mixing blades from sticking to the materials, agitates hydrogels, provides more complex mixing effects, meets the needs of high-efficiency production, and ensures the stable operation of the equipment.
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Figure CN224071790U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of light-guiding hydrogel production technology, and in particular to a novel light-guiding hydrogel production device. Background Technology
[0002] Light-guiding gel, formerly known as photon cryogel, is composed of carbomer, glycerin, ethylparaben, sodium hydroxide (pH adjuster), and purified water. It is used for heat insulation and light guidance during photon therapy and is used in conjunction with various photon therapy devices.
[0003] The production and preparation of hydrogels typically involves uniformly mixing various raw materials to ensure that each component is fully mixed and dispersed throughout the system. Stirring ensures thorough mixing of fillers, solvents, curing agents, and other raw materials, preventing localized aggregation or uneven distribution, and guaranteeing the quality and stability of the final product.
[0004] A search revealed that Chinese utility model patent CN215428600U discloses a shaking device for gel production, comprising a support base, a reducer fixed inside the support base, a main motor on one side of the reducer, a shock-absorbing plate on the top of the support base, a spring fixed inside the shock-absorbing plate, a lower fixing groove on the top of the shock-absorbing plate, a shaking tank above the lower fixing groove, an upper fixing groove at the bottom of the shaking tank, an auxiliary motor fixed at the top of the shaking tank, a motor base fixed below the auxiliary motor, a stirring shaft below the motor base, a stirring rod fixed below the stirring shaft, and a stirring paddle mounted on the stirring rod. This application uses a motor to drive the stirring rod and stirring paddle to rotate and mix raw materials, thereby preparing hydrogels. However, relying solely on the unidirectional rotation of the stirring rod and stirring paddle provides limited agitation of the raw materials, making it difficult to meet the demands of efficient production. Therefore, this device suffers from low stirring efficiency due to its relatively singular agitation effect. Utility Model Content
[0005] In view of the above-mentioned prior art, the present invention provides a novel light-guiding hydrogel production device, the main technical problem to be solved being how to improve the stirring efficiency during the production of light-guiding hydrogel.
[0006] To achieve the above objectives, the technical solution of this utility model embodiment is implemented as follows:
[0007] A novel light-guiding hydrogel production device includes a vessel body. Inside the vessel body, there is an agitation component and a vibration component. The agitation component includes a rotating drum. The outer side of the rotating drum body is provided with several stirring blades, and the drum wall is provided with several blades. The rotating drum agitates the material through the stirring blades and blades. The vibration component includes a rotating rod. The outer side of the rotating rod body is provided with several contact blocks, and the inner wall of the rotating drum is provided with several protrusions. The protrusions cause the rotating drum to vibrate by striking the contact blocks.
[0008] Further, a circular opening is provided at the bottom end of the kettle body. The rotary drum is rotatably connected to the kettle body at the circular opening. Circular through holes are provided at both the top and bottom ends of the rotary drum. The rotating rod passes through the rotary drum at the two circular through holes, and the rotating rod is rotatably connected to the rotary drum.
[0009] Further, several stirring blades are in the shape of several "匚" with different sizes, and the stirring blades are fixedly connected to the outside of the rotary drum at equal intervals in a nested state from small to large. The blades are fixedly connected to the rotary drum at equal intervals in an inclined state, and the blades are located inside the stirring blades.
[0010] Further, a base is provided below the kettle body. A plurality of supporting feet are fixedly connected to the four outer corners between the base and the kettle body at equal intervals. One side of the top end of the base is fixedly connected with a motor, and the top end of the output shaft of the motor is key-connected with a driving wheel.
[0011] Further, a driven wheel is key-connected to the outside of the cylinder of the rotary drum outside the kettle body. The driven wheel meshes with the driving wheel, and the diameter of the driven wheel is larger than that of the driving wheel. Belt wheels are key-connected to the bottom end of the rotating rod and the outside of the output shaft of the motor respectively. The same belt is sleeved on the outside of the two belt wheels.
[0012] Further, the contact block includes a contact point and a base. The protrusion and the contact point are both made of hard materials, and the base is made of flexible materials.
[0013] Further, the supporting foot includes a support rod and a sleeve. The support rod is connected to the kettle body, the sleeve is connected to the base, and the sleeve is sleeved on the outside of the bottom end of the support rod. A shock absorber is fixedly connected between the inner wall of the bottom end of the sleeve and the bottom end of the support rod.
[0014] The beneficial effects of the present utility model are as follows:
[0015] 1. When using this device to produce the light guide hydrogel, the rotary drum can drive the stirring blades and the blades to rotate. Therefore, the two will respectively stir the raw materials in the kettle body in the circumferential and axial directions. At the same time, the rotation of the rotating rod can also drive the contact head to rotate through the base. During this process, the contact head can continuously knock on the protrusion to cause the rotary drum to vibrate. The vibration can not only prevent the stirring blades and the blades from sticking to the material, but also agitate the hydrogel. Therefore, it can cooperate with the above stirring process to provide a more complex stirring effect for the material in the kettle body. Therefore, this device has a higher stirring efficiency and can better meet the high-efficiency production requirements of the light guide hydrogel;
[0016] 2. During the process of the motor driving the rotation, since a driving wheel with a smaller diameter is used to drive a driven wheel with a larger diameter to rotate, a labor-saving effect can be achieved. Therefore, when the stirring blades and the blades rotate in the hydrogel raw material, the motor will not have an excessive load, so as to ensure the smooth operation of the device.
[0017] 3. By setting up support legs consisting of struts and sleeves, and installing shock absorbers inside the sleeves, the rotational vibrations during device operation will be absorbed by the shock absorbers and will not be transmitted to the whole device, thus ensuring the stability of the device during operation. Attached Figure Description
[0018] Figure 1 This is a cross-sectional view of a novel light-guiding hydrogel production apparatus according to Embodiment 1 of this application;
[0019] Figure 2 This is a rotating cross-sectional view of a novel light-guiding hydrogel production apparatus according to Embodiment 1 of this application;
[0020] Figure 3 for Figure 1 Enlarged view of section A in the middle;
[0021] Figure 4 This is a cross-sectional view of the support legs of a novel light-guiding hydrogel production device according to Embodiment 2 of this application.
[0022] Explanation of icon numbers:
[0023] 1. Kettle body; 2. Stirring blade; 3. Blade; 4. Rotating drum; 401. Protrusion; 5. Support leg; 501. Support rod; 502. Sleeve; 6. Base; 7. Rotating rod; 701. Contact block; 7011. Contact point; 7012. Base; 8. Drive wheel; 9. Pulley; 10. Motor; 11. Belt; 12. Driven wheel; 13. Shock absorber. Detailed Implementation
[0024] The technical solution of this utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in this specification of this utility model is for the purpose of describing particular embodiments only and is not intended to limit the utility model. In the following description, the expression "some embodiments" refers to a subset of all possible embodiments; however, it should be understood that "some embodiments" can be the same subset or different subsets of all possible embodiments and can be combined with each other without conflict.
[0025] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there can also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "inner", "outer", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation.
[0026] Embodiment 1
[0027] Referring to the attached Figure 1-3 , this application provides a novel light guide hydrogel production device, including a kettle body 1. Inside the kettle body 1, there are a stirring component and a vibration component. The stirring component includes a rotating cylinder 4. On the outer side of the cylinder body of the rotating cylinder 4, there are several stirring blades 2, and on the cylinder wall of the rotating cylinder 4, there are several blades 3. By the rotation of the stirring blades 2 and the blades 3 in the kettle body 1, circumferential and axial stirring effects can be formed on the materials respectively. Therefore, the materials can be stirred efficiently and sufficiently. The rotating cylinder 4 stirs the materials through the stirring blades 2 and the blades 3. The vibration component includes a rotating rod 7. On the outer side of the rod body of the rotating rod 7, there are several contact blocks 701. On the inner wall of the rotating cylinder 4, there are several protrusions 401. The protrusions 401 cause the rotating cylinder 4 to vibrate by knocking on the contact blocks 701. The rotation of the rotating rod 7 can drive the contact blocks 701 to rotate. The rotation of the contact blocks 701 can continuously knock on the protrusions 401, thereby causing the rotating cylinder 4 to vibrate. After this vibration is transmitted to the stirring blades 2 and the blades 3, it can not only prevent the two from sticking to the materials, but also transmit the vibration to the materials, making the materials agitated, thereby enhancing the stirring effect on the materials.
[0028] Preferably, a circular opening is provided at the bottom end of the kettle body 1. The rotating cylinder 4 is rotatably connected to the kettle body 1 at the circular opening. Circular through holes are provided at the top and bottom ends of the rotating cylinder 4. The rotating rod 7 passes through the rotating cylinder 4 at the two circular through holes, and the rotating rod 7 is rotatably connected to the rotating cylinder 4. The rotation seal between the rotating rod 7 and the rotating cylinder 4 is achieved through a rotating seal ring, so no materials will enter the gap between the two, resulting in waste of materials.
[0029] Preferably, several stirring blades 2 are in the shape of several "匚" characters with different sizes, and the stirring blades 2 are fixedly connected to the outside of the rotating cylinder 4 at equal intervals in a nested form from small to large. The stirring blades 2 are divided into four groups. The four groups of stirring blades 2 are fixedly connected to the outside of the rotating cylinder 4 at equal intervals, and each group of stirring blades 2 is formed by nesting "匚" - shaped frames with different sizes from small to large. The blades 3 are fixedly connected to the rotating cylinder 4 at equal intervals in an inclined state. The blades 3 are arranged in an array at the same inclined angle on the outside of the rotating cylinder 4, and the blades 3 are located inside the stirring blades 2.
[0030] Preferably, a base 6 is provided below the vessel body 1. Several support legs 5 are fixedly connected at equal intervals at the four outer corners of the base 6 and the vessel body 1. A motor 10 is fixedly connected to one side of the top of the base 6. The motor 10 is a servo motor, so by controlling the rotation speed, it can provide different stirring efficiencies for the equipment. The top of the output shaft of the motor 10 is connected to the drive wheel 8 via a key. The driven wheel 12 is connected to the outer side of the cylinder 4 outside the vessel body 1 via a key. The driven wheel 12 meshes with the drive wheel 8, and the diameter of the driven wheel 12 is larger than the diameter of the drive wheel 8. The smaller diameter drive wheel 8 drives the larger diameter driven wheel 12 to rotate, which can achieve a deceleration effect. Therefore, the process of the motor 10 driving the stirring blades 2 and 3 to stir the hydrogel does not have an excessive load, thus ensuring the friendliness of the motor 10. The bottom of the rotating rod 7 and the outside of the output shaft of the motor 10 are both connected to pulleys 9 via keys. The two pulleys 9 are fitted with the same belt 11.
[0031] Preferably, the contact block 701 includes a contact 7011 and a base 7012. Both the protrusion 401 and the contact 7011 are made of rigid material, while the base 7012 is made of flexible material. When the contact block 701 rotates, the contact 7011 will collide with the protrusion 401. At this time, the base 7012 will also deform, so that the above-mentioned collision process will not hinder the rotation of the rotating rod 7.
[0032] Working principle: In the production of light-guiding hydrogel, the raw materials can be put into the reactor body 1, and then the motor 10 is connected to an external power source and started. When the motor 10 is running, on the one hand, it can drive the rotating rod 7 to rotate through the belt 11 and two pulleys 9, and on the other hand, it can drive the driven wheel 12 to rotate through the driving wheel 8, thereby causing the rotating drum 4 to rotate. The rotating drum 4 drives the stirring blades 2 and 3 to rotate, which can provide a circumferential and axial stirring effect for the raw materials. At the same time, the rotation of the rotating rod 7 will drive the contact point 7011 to rotate through the base 7012, so that the contact point 7011 continuously hits the protrusion 401, thereby causing the rotating drum 4 to vibrate. This vibration is transmitted to the raw materials, which can not only prevent the stirring blades 2 and 3 from sticking to the hydrogel during the stirring process, but also agitate the hydrogel. Therefore, this process, combined with the above-mentioned stirring process of hydrogel, can provide a more complex stirring effect for the hydrogel, thereby ensuring the stirring and production efficiency of the hydrogel.
[0033] Example 2
[0034] See attached document Figure 4This application provides a novel light-guiding hydrogel production device. Compared with Embodiment 1, in order to ensure the stability of the device during operation, the support leg 5 includes a support rod 501 and a sleeve 502. The support rod 501 is connected to the vessel body 1, and the sleeve 502 is connected to the base 6. The sleeve 502 is sleeved on the outside of the bottom end of the support rod 501. A shock absorber 13 is fixedly connected between the inner wall of the bottom end of the sleeve 502 and the bottom end of the support rod 501. The shock absorber 13 can absorb the vibration during the operation of the device, thus preventing the vibration of the device from being transmitted to the whole and affecting the stability.
[0035] Working principle: During the operation of the device, the shock absorber 13 can provide shock absorption and buffering effect, so the vibration of the device during operation will not be transmitted to the whole device, thus ensuring the stability of the device during operation.
[0036] The above are merely specific embodiments of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. The protection scope of this utility model should be determined by the protection scope of the stated claims.
Claims
1. A novel light-guiding hydrogel production device, comprising a vessel (1), characterized in that, Inside the kettle body (1), there are stirring components and vibration components. The stirring components include a rotating cylinder (4). On the outer side of the cylinder body of the rotating cylinder (4), there are several stirring blades (2), and on the cylinder wall of the rotating cylinder (4), there are several blades (3). The rotating cylinder (4) stirs the material through the stirring blades (2) and the blades (3). The vibration components include a rotating rod (7). On the outer side of the rod body of the rotating rod (7), there are several contact blocks (701). On the inner wall of the rotating cylinder (4), there are several protrusions (401). The protrusions (401) cause the rotating cylinder (4) to vibrate by knocking on the contact blocks (701).
2. The novel light-guiding hydrogel production device according to claim 1, characterized in that, At the bottom end of the kettle body (1), there is a circular opening. The rotating cylinder (4) is rotatably connected to the kettle body (1) at the circular opening. Circular through-holes are provided at the top and bottom ends of the rotating cylinder (4). The rotating rod (7) penetrates through the rotating cylinder (4) at the two circular through-holes, and the rotating rod (7) is rotatably connected to the rotating cylinder (4).
3. The novel light-guiding hydrogel production device according to claim 1, characterized in that, Several of the stirring blades (2) are in the shape of several "匚" characters with different sizes, and the stirring blades (2) are fixedly connected to the outside of the rotating cylinder (4) at equal intervals in a nested form from small to large. The blades (3) are fixedly connected to the rotating cylinder (4) at equal intervals in an inclined state, and the blades (3) are located inside the stirring blades (2).
4. The novel light-guiding hydrogel production device according to claim 1, characterized in that, Below the kettle body (1), there is a base (6). At the four outer corners between the base (6) and the kettle body (1), several support feet (5) are fixedly connected at equal intervals. On one side of the top end of the base (6), a motor (10) is fixedly connected. The top end of the output shaft of the motor (10) is key-connected to a driving wheel (8).
5. The novel light-guiding hydrogel production device according to claim 4, characterized in that, On the outer side of the cylinder body of the rotating cylinder (4) outside the kettle body (1), a driven wheel (12) is key-connected. The driven wheel (12) is meshed with the driving wheel (8), and the diameter of the driven wheel (12) is larger than the diameter of the driving wheel (8). On the bottom end of the rotating rod (7) and the outside of the output shaft of the motor (10), belt wheels (9) are key-connected respectively. The same belt (11) is sleeved on the outside of the two belt wheels (9).
6. The novel light-guiding hydrogel production device according to claim 1, characterized in that, The contact block (701) includes a contact point (7011) and a base (7012). The protrusion (401) and the contact point (7011) are both made of hard materials, and the base (7012) is made of flexible materials.
7. The novel light-guiding hydrogel production device according to claim 4, characterized in that, The support foot (5) includes a support rod (501) and a sleeve (502). The support rod (501) is connected to the kettle body (1), and the sleeve (502) is connected to the base (6). The sleeve (502) is sleeved on the outside of the bottom end of the support rod (501). A shock absorber (13) is fixedly connected between the inner wall of the bottom end of the sleeve (502) and the bottom end of the support rod (501).
Citation Information
Patent Citations
Shaking device for gel production
CN215428600U