Hardware casting desanding device

Abstract

The utility model belongs to the technical field of hardware casting desanding equipment, and discloses a hardware casting desanding device which comprises a box body, a blocking door and a partition plate, a workbench is installed in the box body and located below the partition plate, an air cylinder is fixedly installed at the top end of the partition plate, the output end of the air cylinder is fixedly connected with a first sliding block, and the output end of the first sliding block is fixedly connected with a second sliding block. A first rack is fixedly connected to one side of the first sliding block, a gear is rotatably connected to the center of the bottom end of the interlayer plate, a second sliding block is slidably installed in the interlayer plate, a second rack is fixedly connected to one side of the second sliding block, and shakeout air hammers are installed at the bottom end of the first sliding block and the bottom end of the second sliding block. And by adjusting the distance between the two shakeout air hammers, high-frequency vibration is conducted on castings of different sizes and shapes, sand dust on the surfaces of the castings rapidly falls off, the application range of the device is widened, and the working efficiency of casting desanding is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of sand removal equipment for hardware castings, and particularly relates to a sand removal device for hardware castings. Background Technology

[0002] Castings are metal shaped objects obtained by various casting methods. Specifically, castings are objects with a certain shape, size and performance obtained by pouring, injecting, sucking or other casting methods into a pre-prepared mold after smelting molten metal, cooling and then processing them through subsequent means such as grinding.

[0003] During the casting process, a certain amount of sand and dust will adhere to the surface of hardware components. Existing hardware casting sand removal devices have a small application range and are not convenient for removing sand from hardware castings of different shapes and sizes, which affects the working efficiency of the device. Utility Model Content

[0004] This utility model addresses the problem that existing hardware casting sand removal devices have a limited application range, are inconvenient for sand removal of hardware castings of different shapes and sizes, and thus affect the working efficiency of the device. The following technical solution is proposed:

[0005] A sand removal device for metal castings includes: a housing, a baffle door, and a partition plate. A workbench is installed inside the housing below the partition plate. A cylinder is fixedly installed at the top of the partition plate. A slider one is fixedly connected to the output end of the cylinder. A rack one is fixedly connected to one side of the slider one. A gear is rotatably connected to the center of the bottom end of the partition plate. A slider two is slidably installed inside the partition plate. A rack two is fixedly connected to one side of the slider two. Sand-falling air hammers are installed at the bottom ends of both slider one and slider two.

[0006] As a preferred embodiment of the above technical solution, the outer surfaces of rack one and rack two are both meshed with the outer surface of the gear.

[0007] As a preferred embodiment of the above technical solution, fixed columns are symmetrically fixedly installed between the inner walls of the box, and both fixed columns penetrate slider one and slider two.

[0008] As a preferred embodiment of the above technical solution, a guide frame is fixedly installed at the bottom of the workbench, and a collection box is slidably installed at the bottom of the guide frame.

[0009] As a preferred embodiment of the above technical solution, a locking post is slidably installed inside the guide frame, a locking block is integrally formed on the outer surface of the locking post, and a locking groove is provided inside the guide frame at the outer position corresponding to the locking block.

[0010] As a preferred embodiment of the above technical solution, a docking hole is provided on the outer side of the bottom end of the corresponding card inside the guide frame.

[0011] The beneficial effects of this utility model are as follows:

[0012] (1) This utility model can adjust the distance between two sand-falling air hammers to perform high-frequency vibration on castings of different sizes and shapes, so that the sand and dust on the surface of the castings can be quickly removed, thereby improving the applicability of the device and ensuring the efficiency of sand removal from castings.

[0013] (2) This utility model effectively prevents sand and dust from falling directly to the ground by collecting and cleaning the sand and dust that falls during the sand removal process. This reduces the workload of workers in cleaning up debris and dust, and also reduces environmental pollution, thereby improving production efficiency and the cleanliness of the working environment. Attached Figure Description

[0014] Figure 1 The diagram shown is a schematic diagram of the overall structure of a sand removal device for metal castings;

[0015] Figure 2 The diagram shown is a schematic diagram of the internal structure of a sand removal device for metal castings;

[0016] Figure 3 The diagram shown is a partial structural schematic of a sand removal device for metal castings;

[0017] Figure 4 The diagram shown is a schematic diagram of the cylinder section of a sand removal device for metal castings;

[0018] Figure 5 The diagram shown is a schematic of the guide frame structure of a sand removal device for metal castings;

[0019] Figure 6 What is shown is Figure 5 A schematic diagram of the structure of region A in the middle.

[0020] In the diagram: 1. Box body; 2. Door; 3. Partition plate; 4. Workbench; 5. Cylinder; 6. Slider 1; 7. Rack 1; 8. Gear; 9. Slider 2; 10. Rack 2; 11. Fixed column; 12. Sand hammer; 13. Guide frame; 14. Collection box; 15. Locking column; 16. Locking block; 17. Locking groove. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0022] Example 1

[0023] This utility model provides a sand removal device for hardware castings, such as Figures 1 to 6 As shown, the system includes a housing 1, a door 2, and a partition plate 3. Inside the housing 1, below the partition plate 3, a workbench 4 is installed. A cylinder 5 is fixedly installed at the top of the partition plate 3. A slider 6 is fixedly connected to the output end of the cylinder 5. A rack 7 is fixedly connected to one side of the slider 6. A gear 8 is rotatably connected to the center of the bottom end of the partition plate 3. A slider 9 is slidably installed inside the partition plate 3. A rack 10 is fixedly connected to one side of the slider 9. The outer surfaces of rack 7 and rack 10 are meshed with the outer surface of gear 8. Sand-falling air hammers 12 are installed at the bottom ends of both slider 6 and slider 9. By activating the cylinder 5, the sand-falling air hammers 12 are driven to... The movable slider 6 slides inside the partition plate 3. When slider 6 slides, it drives rack 7 to slide laterally. When rack 7 slides, it drives gear 8 to rotate. When gear 8 rotates, it drives rack 10 to slide laterally through meshing. The sliding directions of rack 7 and rack 10 are opposite. When rack 10 slides, it drives slider 9 to slide inside the partition plate 3. Thus, when cylinder 5 is working, slider 6 and slider 9 move closer or further apart, thereby adjusting the distance between the two sand-falling air hammers 12. This facilitates the pressing and high-frequency vibration of metal castings of different sizes and shapes, improving the working efficiency of the device.

[0024] like Figure 3 and Figure 4 As shown, two fixing posts 11 are symmetrically fixed between the inner walls of the housing 1. Both fixing posts 11 penetrate the slider 6 and slider 9. The inner walls of slider 6 and slider 9 are provided with through holes corresponding to the outer sides of the two fixing posts 11, so that the inner walls of the through holes of slider 6 and slider 9 fit against the outer surface of the fixing posts 11. When slider 6 and slider 9 move, the inner walls of the through holes of slider 6 and slider 9 are supported by the outer surface of the fixing posts 11, thereby effectively ensuring the stability of slider 6 and slider 9 during movement.

[0025] like Figure 2 and Figure 5 As shown, a guide frame 13 is fixedly installed at the bottom of the workbench 4, and a collection box 14 is slidably installed at the bottom of the guide frame 13. The inside of the guide frame 13 is set as an inclined surface, so that the sand and dust falling from the surface of the metal casting falls down along the inclined surface of the guide frame 13 into the inside of the collection box 14, thereby achieving effective collection and removal of sand and dust, preventing sand and dust from falling directly to the ground, and reducing the workload of the workers.

[0026] like Figure 5 and Figure 6As shown, a locking post 15 is slidably installed inside the guide frame 13. A locking block 16 is integrally formed on the outer surface of the locking post 15. A locking groove 17 is provided inside the guide frame 13 at the outer position corresponding to the locking block 16. A mating hole is provided inside the guide frame 13 at the outer bottom end corresponding to the locking post 15. When the collection box 14 is slidably installed to the bottom end of the guide frame 13, the locking post 15 is rotated so that the locking block 16 engages with the inside of the locking groove 17. At this time, the opposite surfaces of the collection box 14 and the locking post 15 are in contact with each other, so that the collection box 14 is locked. At the bottom of the guide frame 13, ensure that the collection box 14 is fixed at the bottom of the guide frame 13 during operation to prevent it from slipping out. When it is necessary to remove the collection box 14 from the bottom of the guide frame 13, rotate the locking block 16 to disengage it from the locking slot 17, and then push the locking block 16 upward to drive the locking post 15 to slide upward, so that the bottom of the locking post 15 is higher than the top of the collection box 14, so that the opposite surfaces of the collection box 14 and the locking post 15 no longer contact each other, so that the collection box 14 is no longer stuck, and then the collection box 14 can be pulled out.

[0027] Working principle: During use, the operator places the metal casting to be desanded on the workbench 4. Depending on the size of the casting to be desanded, the cylinder 5 is activated, causing the slider 6 to slide inside the partition plate 3. When the slider 6 slides, it drives the rack 7 to move laterally. When the rack 7 moves, it drives the gear 8 to rotate through meshing. When the gear 8 rotates, it drives the rack 10 to move laterally through meshing. The racks 7 and 10 move in opposite directions, causing the sliders 6 and 9 to move closer or further apart, thereby adjusting the distance between the two sand-falling air hammers 12. Then, the baffle 2 is pulled out to the workbench 4 area to prevent sand and dust from flying out during the desanding of the casting. By activating the sand-falling air hammers 12, the casting is desanded. This device is suitable for high-frequency vibration desanding of metal castings of different sizes, thus expanding its applicability.

[0028] The metal castings vibrate under the sand-falling air hammer 12, causing the sand and dust on the surface of the castings to fall off. The fallen sand and dust fall down the inclined surface of the guide frame 13 into the collection box 14, which facilitates the collection and treatment of the sand and dust, prevents the sand and dust from falling directly to the ground, reduces the workload of the workers, slows down environmental pollution, and ensures the cleanliness of the working environment.

[0029] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. A device for removing sand from a metal casting, characterized in that Include: Box (1), door (2) and partition plate (3), the inside of the box (1) is below the partition plate (3) is equipped with workbench (4), the top of the partition plate (3) is fixedly installed with air cylinder (5), the output end of the air cylinder (5) is fixedly connected with sliding block one (6), one side of the sliding block one (6) is fixedly connected with rack one (7), the bottom end center position of the partition plate (3) is rotatably connected with gear (8), the inside of the partition plate (3) is slidably installed with sliding block two (9), one side of the sliding block two (9) is fixedly connected with rack two (10), the bottom end of the sliding block one (6) and the sliding block two (9) is equipped with sanding air hammer (12).

2. The hardware casting sand removal apparatus according to claim 1, characterized by The outer surface of the rack one (7) and the rack two (10) is engagedly connected to the outer surface of the gear (8).

3. The hardware casting sand removal apparatus according to claim 1, wherein The inner wall of the box (1) is fixedly installed with fixed column (11) symmetrically, both the fixed column (11) penetrates the sliding block one (6) and the sliding block two (9).

4. The hardware casting sand removal apparatus according to claim 1, wherein The bottom end of the workbench (4) is fixedly installed with guide frame (13), the bottom end of the guide frame (13) is slidably installed with material collecting box (14).

5. The hardware casting sand removal apparatus according to claim 4, wherein The inside of the guide frame (13) is slidably installed with clamping column (15), the outer surface of the clamping column (15) is integrally formed with clamping block (16), the inside of the guide frame (13) is provided with clamping groove (17) corresponding to the outer side of the clamping block (16).

6. The hardware casting sand removal apparatus according to claim 5, wherein, The inside of the guide frame (13) is provided with butt joint hole corresponding to the bottom end outer side of the clamping column (15).

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