Assembling workbench provided with clamping mechanism and used for producing and machining pressure reducer

Abstract

The utility model discloses a pressure reducer producing and processing assembly workbench with a clamping mechanism, which comprises a workbench body, a sliding chute is transversely arranged on the workbench body, the sliding chute is connected with a sliding seat, the sliding seat can be adjusted and fixed back and forth in the sliding chute, a triangular chuck is arranged on the top of the sliding seat, and a clamping mechanism is arranged on the triangular chuck. A plurality of clamping feet are arranged on the triangular chuck, a pressure sensor is arranged in one of the clamping feet, a control box is arranged at the bottom of the triangular chuck, the pressure sensor is electrically connected with the control box, and an alarm is arranged on one side of the control box. The guide groove is transversely formed in the workbench body, the sliding base is arranged in the guide groove, the triangular chuck is arranged on the sliding base, the triangular chuck can flexibly move through cooperation of the sliding base and the triangular chuck, and a worker can conveniently and selectively adjust the position of the sliding base according to use requirements; a pressure sensor is arranged on one clamping foot of the triangular chuck, and the bottom of the pressure sensor is connected with a control box.

Description

Technical Field

[0001] This utility model relates to the field of workbench technology, specifically to an assembly workbench for the production and processing of pressure reducers with a clamping mechanism. Background Technology

[0002] Pressure regulators are key components in industrial gas delivery systems. Their assembly process requires the precise assembly of multiple precision components such as valve bodies, valve cores, springs, and pressure gauges. An assembly workbench is required when assembling pressure regulators.

[0003] A utility model patent with publication number CN211103874U discloses a connector terminal assembly workbench, including a clamping assembly, a lower housing, a drive motor, and a transmission belt. The lower housing is a rectangular parallelepiped structure with a hollow inner side and an open upper end. A worktable is provided on the upper end of the lower housing. The worktable is a rectangular plate structure. A clamping assembly is installed on the upper end of the worktable. A connecting plate is fixedly welded to the bottom end of the worktable. Connecting rods are installed on the inner sides of two sets of connecting plates. A driven wheel is centrally located on the connecting rod. One end of the transmission belt is sleeved on the driven wheel. The drive motor is connected to a reducer. A connecting shaft is connected to the reducer. A driving wheel is provided on the connecting shaft. The other end of the transmission belt is sleeved on the driving wheel. The forward and reverse rotation of the drive motor drives the connecting rods to rotate.

[0004] The assembly workbench provided by the aforementioned patent has a clamping mechanism, which can fix the workpiece and then connect and assemble the various components. However, the clamping mechanism of this assembly workbench cannot be moved to a suitable position according to the usage requirements, and the pressure reducer cannot be subjected to excessive pressure during the assembly process, otherwise it is easy to cause damage to the surface of the pressure reducer. Furthermore, the clamping mechanism of this assembly workbench cannot control the pressure of clamping the pressure reducer. Utility Model Content

[0005] The purpose of this utility model is to provide an assembly workbench for the production and processing of pressure reducers with a clamping mechanism, which aims to improve the problem that the clamping mechanism of the existing assembly workbench cannot be adjusted in position and is not convenient to control the pressure of the pressure reducer.

[0006] This utility model is implemented as follows:

[0007] An assembly workbench for manufacturing pressure reducers with a clamping mechanism includes a workbench body. The workbench body has a horizontally arranged slide groove, and a slide block is connected to the slide groove. The slide block can be adjusted and fixed back and forth within the slide groove. A triangular chuck is installed on the top of the slide block. The triangular chuck has multiple clamping feet, and a pressure sensor is installed in one of the clamping feet. A control box is installed at the bottom of the triangular chuck. The pressure sensor is electrically connected to the control box. An alarm is installed on one side of the control box.

[0008] Preferably, the workbench also includes drawers, and multiple drawers are arranged from top to bottom on both sides of the workbench. Each corner of the bottom surface of the workbench body is provided with a support leg, and the bottom sides of the workbench body are symmetrically provided with mounting cavities. Multiple pairs of limiting rods are provided from top to bottom on both sides of the mounting cavities. A foot pedal is provided at the bottom of the workbench body between the two mounting cavities.

[0009] Preferably, the drawer has a pull groove at one end facing outwards, and a pull plate in the middle of the pull groove; the drawer has symmetrical limiting slots on both sides, and the limiting slots engage with limiting rods.

[0010] Preferably, the slide block has a slider at the bottom and a connecting frame on the upper surface of the slide block, with clamping bolts symmetrically arranged on both sides of the connecting frame.

[0011] Preferably, the bottom of the front end face of the slide is provided with a positioning plate, and the positioning plate is provided with a positioning knob for fixing the position of the slide.

[0012] Preferably, the triangular chuck has a drive slot on its side, and the end of the chuck foot facing inward has a pressure rod, with a rubber pad on the inner side of the pressure rod.

[0013] Preferably, the control box integrates a storage battery, the side of the control box is provided with a connection slot, and the bottom of the control box is provided with a connector. The clamp of the pressure sensor is electrically connected to the control box through a connecting wire, so that the pressure sensor can transmit the pressure signal to the control box.

[0014] Preferably, the alarm has symmetrical fixing plates on both sides, a fixing hole in the middle of the fixing plate, and a connecting plug in the middle of the back of the alarm, which is connected to the connecting slot.

[0015] Preferably, it also includes a hanging plate, and the back of the workbench body is symmetrically provided with socket joints on both sides, the back of the socket joint is provided with a set screw, the bottom of the hanging plate is inserted into the inside of the socket joint, and the set screw abuts against the hanging plate.

[0016] Preferably, the top of the front end face of the hanging plate is provided with a support rod, the bottom of the support rod is provided with a plurality of hooks evenly distributed, and the bottom surface of the hanging plate is provided with plug-in rods on both sides, the plug-in rods being inserted into the inside of the socket joint.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This utility model features a guide groove horizontally arranged on the workbench body, with a slide seat inside the guide groove and a triangular chuck on the slide seat. The cooperation between the slide seat and the triangular chuck allows the triangular chuck to move flexibly, facilitating the operator to selectively adjust the position of the slide seat according to usage needs. Furthermore, a pressure sensor is installed on one of the clamping feet of the triangular chuck, and a control box is connected to the bottom of the pressure sensor. The control box controls the pressure value transmitted by the pressure sensor. When the pressure value reaches the pressure required to clamp the pressure reducer, an alarm will sound to remind the operator to stop driving the clamping mechanism, as continuing to drive the clamping mechanism may damage the pressure reducer.

[0019] 2. This utility model has a hanging plate installed at the rear end of the top of the workbench body. The hanging plate can be used to hang some commonly used tools, which makes it convenient to find and use the tools. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the workbench body of this utility model;

[0022] Figure 3 This is a structural schematic diagram of the drawer of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the slide block of this utility model;

[0024] Figure 5 This is a schematic diagram of the triangular chuck of this utility model from a top-down view.

[0025] Figure 6 This is a structural schematic diagram of the triangular chuck of this utility model from a rearward tilting perspective;

[0026] Figure 7 This is a schematic diagram of the structure of the alarm device of this utility model;

[0027] Figure 8 This is a structural schematic diagram of the hanging plate of this utility model.

[0028] In the diagram: 1. Workbench body; 11. Support leg; 12. Mounting cavity; 13. Limiting lever; 14. Slide groove; 15. Pedal; 16. Socket joint; 17. Set screw; 2. Drawer; 21. Pull groove; 22. Pull plate; 23. Limiting slot; 3. Slide seat; 31. Slider; 32. Socket frame; 33. Clamping bolt; 34. Positioning plate; 35. Positioning knob; 4. Triangular chuck; 41. Clamping foot; 42. Pressure rod; 43. Rubber pad; 44. Drive slot; 45. Pressure sensor; 46. Connecting wire; 47. Control box; 48. Plug joint; 49. Connecting slot; 5. Alarm; 51. Fixing plate; 52. Fixing hole; 53. Connecting plug; 6. Hanging plate; 61. Support rod; 62. Hook; 63. Plug joint. Detailed implementation method:

[0029] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0030] The following description, in conjunction with the accompanying drawings and specific embodiments, provides further details:

[0031] Example 1

[0032] like Figure 1 , Figure 2 and Figure 5 As shown, an assembly workbench for manufacturing pressure reducers with a clamping mechanism includes a workbench body 1. The workbench body 1 supports various components, facilitating the assembly of the entire workbench and the pressure reducer. A horizontal sliding groove 14 is provided on the workbench body 1, connecting to a slide block 3. The slide block 3 can be adjusted and fixed within the sliding groove 14, which facilitates installation, adjustment, and use. A triangular chuck 4 is mounted on the top of the slide block 3, with multiple clamping feet 41. One of the clamping feet 41 houses a pressure sensor 45. The triangular chuck 4, in conjunction with the clamping feet 41, facilitates clamping and fixing the pressure reducer, while the pressure sensor 45 detects the pressure applied to the pressure reducer. A control box 47 is located at the bottom of the triangular chuck 4. The pressure sensor 45 is electrically connected to the control box 47. An alarm 5 is located on one side of the control box 47, which receives signals from the pressure sensor 45 and controls the operation of the alarm 5.

[0033] like Figure 2As shown, it also includes drawers 2, with multiple drawers 2 arranged from top to bottom on both sides of the workbench. Drawers 2 provide support for the components of the pressure reducer, facilitating assembly by the operator. Support legs 11 are provided at the corners of the bottom surface of the workbench body 1 to ensure stable placement of the entire workbench. Furthermore, symmetrical mounting cavities 12 are provided on both sides of the bottom of the workbench body 1. Multiple pairs of limiting rods 13 are provided on both sides of the mounting cavity 12 from top to bottom. The cooperation between the mounting cavity 12 and the limiting rods 13 facilitates the installation of drawers 2 and ensures their stability. A foot pedal 15 is provided at the bottom of the workbench body 1 between the two mounting cavities 12, allowing the operator to place their feet on the inner bottom of the workbench.

[0034] like Figure 3 As shown, drawer 2 has a pull groove 21 at one end facing outwards, and a pull plate 22 in the middle of the pull groove 21; the pull groove 21 and the pull plate 22 make it easy to pull drawer 2, and facilitate the disassembly, assembly and use of drawer 2. Limiting slots 23 are symmetrically provided on both sides of drawer 2, and the limiting slots 23 engage with the limiting rod 13 to ensure sufficient stability of drawer 2.

[0035] like Figure 4 As shown, the bottom of the slide block 3 is provided with a slider 31, which facilitates the slide block 3 to engage inside the slide groove 14. The upper surface of the slide block 3 is provided with a socket frame 32, and symmetrical clamping bolts 33 are provided on both sides of the socket frame 32. The socket frame 32, in conjunction with the clamping bolts 33, facilitates the fixing of the triangular chuck 4. The bottom of the front end face of the slide block 3 is provided with a positioning plate 34, and a positioning knob 35 is provided on the positioning plate 34 to fix the position of the slide block 3, ensuring stable use of the slide block 3 and the triangular chuck 4.

[0036] like Figure 5 and Figure 6 As shown, the triangular chuck 4 has a drive slot 44 on its side, which facilitates driving the triangular chuck 4 and ensuring its stable use. A pressure rod 42 is located at the inward-facing end of the chuck foot 41, and a rubber pad 43 is located on the inner side of the pressure rod 42. The pressure rod 42 and the rubber pad 43 facilitate pressing the chuck onto the workpiece. The control box 47 integrates a battery to power the pressure sensor 45 and the alarm 5. A connection slot 49 is located on the side of the control box 47, facilitating electrical connection between the triangular chuck 4 and the alarm 5. A connector 48 is located at the bottom of the control box 47, through which the chuck foot 41 of the pressure sensor 45 is electrically connected to the control box 47 via a connecting wire 46, allowing the pressure sensor 45 to transmit pressure signals to the control box 47.

[0037] like Figure 7As shown, the alarm 5 has symmetrical mounting plates 51 on both sides, and mounting holes 52 in the middle of the mounting plates 51. The mounting plates 51 and mounting holes 52 are for easy fixing of the alarm 5 with bolts, ensuring the stable use of the alarm 5. A connecting plug 53 is provided in the middle of the back of the alarm 5. The connecting plug 53 is connected to the connecting slot 49 for easy power-on operation of the alarm 5.

[0038] Example 2

[0039] like Figure 1 , Figure 2 and Figure 5 As shown, an assembly workbench for manufacturing pressure reducers with a clamping mechanism includes a workbench body 1. The workbench body 1 supports various components, facilitating the assembly of the entire workbench and the pressure reducer. A horizontal sliding groove 14 is provided on the workbench body 1, connecting to a slide block 3. The slide block 3 can be adjusted and fixed within the sliding groove 14, which facilitates installation, adjustment, and use. A triangular chuck 4 is mounted on the top of the slide block 3, with multiple clamping feet 41. One of the clamping feet 41 houses a pressure sensor 45. The triangular chuck 4, in conjunction with the clamping feet 41, facilitates clamping and fixing the pressure reducer, while the pressure sensor 45 detects the pressure applied to the pressure reducer. A control box 47 is located at the bottom of the triangular chuck 4. The pressure sensor 45 is electrically connected to the control box 47. An alarm 5 is located on one side of the control box 47, which receives signals from the pressure sensor 45 and controls the operation of the alarm 5.

[0040] like Figure 2 As shown, it also includes drawers 2, with multiple drawers 2 arranged from top to bottom on both sides of the workbench. Drawers 2 provide support for the components of the pressure reducer, facilitating assembly by the operator. Support legs 11 are provided at the corners of the bottom surface of the workbench body 1 to ensure stable placement of the entire workbench. Furthermore, symmetrical mounting cavities 12 are provided on both sides of the bottom of the workbench body 1. Multiple pairs of limiting rods 13 are provided on both sides of the mounting cavity 12 from top to bottom. The cooperation between the mounting cavity 12 and the limiting rods 13 facilitates the installation of drawers 2 and ensures their stability. A foot pedal 15 is provided at the bottom of the workbench body 1 between the two mounting cavities 12, allowing the operator to place their feet on the inner bottom of the workbench.

[0041] like Figure 3 As shown, drawer 2 has a pull groove 21 at one end facing outwards, and a pull plate 22 in the middle of the pull groove 21; the pull groove 21 and the pull plate 22 make it easy to pull drawer 2, and facilitate the disassembly, assembly and use of drawer 2. Limiting slots 23 are symmetrically provided on both sides of drawer 2, and the limiting slots 23 engage with the limiting rod 13 to ensure sufficient stability of drawer 2.

[0042] like Figure 4As shown, the bottom of the slide block 3 is provided with a slider 31, which facilitates the slide block 3 to engage inside the slide groove 14. The upper surface of the slide block 3 is provided with a socket frame 32, and symmetrical clamping bolts 33 are provided on both sides of the socket frame 32. The socket frame 32, in conjunction with the clamping bolts 33, facilitates the fixing of the triangular chuck 4. The bottom of the front end face of the slide block 3 is provided with a positioning plate 34, and a positioning knob 35 is provided on the positioning plate 34 to fix the position of the slide block 3, ensuring stable use of the slide block 3 and the triangular chuck 4.

[0043] like Figure 5 and Figure 6 As shown, the triangular chuck 4 has a drive slot 44 on its side, which facilitates driving the triangular chuck 4 and ensuring its stable use. A pressure rod 42 is located at the inward-facing end of the chuck foot 41, and a rubber pad 43 is located on the inner side of the pressure rod 42. The pressure rod 42 and the rubber pad 43 facilitate pressing the chuck onto the workpiece. The control box 47 integrates a battery to power the pressure sensor 45 and the alarm 5. A connection slot 49 is located on the side of the control box 47, facilitating electrical connection between the triangular chuck 4 and the alarm 5. A connector 48 is located at the bottom of the control box 47, through which the chuck foot 41 of the pressure sensor 45 is electrically connected to the control box 47 via a connecting wire 46, allowing the pressure sensor 45 to transmit pressure signals to the control box 47.

[0044] like Figure 7 As shown, the alarm 5 has symmetrical mounting plates 51 on both sides, and mounting holes 52 in the middle of the mounting plates 51. The mounting plates 51 and mounting holes 52 are for easy fixing of the alarm 5 with bolts, ensuring the stable use of the alarm 5. A connecting plug 53 is provided in the middle of the back of the alarm 5. The connecting plug 53 is connected to the connecting slot 49 for easy power-on operation of the alarm 5.

[0045] like Figure 1 and Figure 2 As shown, it also includes a mounting plate 6. The back of the workbench body 1 is symmetrically provided with sockets 16 on both sides. The back of the sockets 16 is provided with a set screw 17. The bottom of the mounting plate 6 is inserted into the inside of the sockets 16, and the set screw 17 abuts against the mounting plate. The sockets 16 and the set screw 17 are for easy installation of the mounting plate 6, and facilitate the flexible disassembly and use of the mounting plate 6.

[0046] like Figure 8 As shown, the top of the front end face of the hanging plate 6 is provided with a support rod 61, and multiple hooks 62 are evenly provided at the bottom of the support rod 61. The cooperation between the support rod 61 and the hooks 62 facilitates the hanging of commonly used tools and makes the tools easier to use. In addition, the bottom surface of the hanging plate 6 is provided with plug-in rods 63 on both sides. The plug-in rods 63 are inserted into the inside of the socket joint 16 to ensure that the hanging plate 6 can be flexibly disassembled and adjusted.

[0047] Working principle: During use, place each component of the pressure reducer into the corresponding drawer 2 according to the usage requirements. Then, adjust the slide 3 and the triangular chuck 4 to the appropriate position and tighten the positioning knob 35 to fix the position of the triangular chuck 4. Next, install the component to be clamped onto the triangular chuck 4, and drive the clamping feet 41 of the triangular chuck 4 to move through the drive slot 44, pressing the clamping feet 41 against the pressure reducer. After the clamping feet 41 are pressed against the pressure reducer, the pressure sensor 45 transmits the pressure data to the control box 47 in real time. The control box 47 has a threshold set for the pressure reducer to be clamped. When the pressure data is the same as the set threshold, the alarm 5 will sound an alarm to alert the operator that the pressure reducer has been clamped, preventing the operator from continuing to drive the triangular chuck 4 and potentially damaging the pressure reducer.

[0048] In summary, compared with the prior art, this application features a guide groove horizontally arranged on the workbench body 1, with a slide 3 inside the guide groove and a triangular chuck 4 on the slide 3. The cooperation between the slide 3 and the triangular chuck 4 allows the triangular chuck 4 to move flexibly, facilitating the operator to selectively adjust the position of the slide 3 according to usage requirements. Furthermore, a pressure sensor 45 is installed on one of the clamping feet 41 of the triangular chuck 4. The bottom of the pressure sensor 45 is connected to a control box 47, which receives the pressure value transmitted by the pressure sensor 45. When the pressure value reaches the pressure required to clamp the pressure reducer, the alarm 5 will sound an alarm to remind the operator to stop driving the clamping mechanism, as continuing to drive the clamping mechanism may damage the pressure reducer.

[0049] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An assembly worktable for the production and processing of pressure reducers with a clamping mechanism, comprising a worktable body (1), characterized in that, The workbench body (1) is provided with a sliding groove (14) transversely, the sliding groove (14) is connected with a sliding seat (3), the sliding seat (3) can be adjusted and fixed in the sliding groove (14), the top of the sliding seat (3) is provided with a triangular chuck (4), the triangular chuck (4) is provided with a plurality of clamping legs (41), one of the clamping legs (41) is provided with a pressure sensor (45), the bottom of the triangular chuck (4) is provided with a control box (47), the pressure sensor (45) and the control box (47) are electrically connected, and the control box (47) is provided with an alarm (5) on one side.

2. The assembly worktable with clamping mechanism for pressure reducer production and processing according to claim 1, characterized in that, It also includes a drawer (2), the drawer (2) is provided with a plurality of, a plurality of the drawer (2) is arranged on both sides of the workbench from top to bottom; the bottom corner of the workbench body (1) is provided with a supporting leg (11), and the bottom of the workbench body (1) is provided with a mounting cavity (12) symmetrically on both sides, a plurality of limiting clamping rods (13) are arranged inside the mounting cavity (12) from top to bottom; the bottom of the workbench body (1) is provided with a pedal (15) between the two mounting cavities (12).

3. The assembly table for processing a pressure reducer having a clamping mechanism according to claim 2, wherein The end of the drawer (2) towards the outside is provided with a pull groove (21), and the middle of the pull groove (21) is provided with a pull plate (22); the two sides of the drawer (2) are symmetrically provided with a limiting clamping groove (23), and the limiting clamping groove (23) is clamped on the limiting clamping rod (13).

4. The assembly worktable with clamping mechanism for pressure reducer production and processing according to claim 1, characterized in that, The bottom of the sliding seat (3) is provided with a sliding block (31), and the upper surface of the sliding seat (3) is provided with a sleeve frame (32), and the two sides of the sleeve frame (32) are symmetrically provided with a pressing bolt (33).

5. The assembly table for processing a pressure reducer having a clamping mechanism according to claim 4, wherein The bottom of the front end face of the sliding seat (3) is provided with a positioning plate (34), and the positioning plate (34) is provided with a positioning knob (35) for fixing the position of the sliding seat (3).

6. The assembly worktable with clamping mechanism for pressure reducer production and processing according to claim 1, characterized in that, The side of the triangular chuck (4) is provided with a driving slot (44), one end of the clamping leg (41) towards the inside is provided with a pressing rod (42), and the inside of the pressing rod (42) is provided with a rubber pad (43).

7. The assembly table for processing a pressure reducer having a clamping mechanism according to claim 6, wherein The inside of the control box (47) is integrated with a storage battery, the side of the control box (47) is provided with a communication slot (49), the bottom of the control box (47) is provided with a plug (48), the clamping leg (41) provided with the pressure sensor (45) is electrically connected with the control box (47) through a communication lead (46), and the pressure sensor (45) transmits the pressure signal to the control box (47).

8. The assembly table for processing a pressure reducer having a clamping mechanism according to claim 7, wherein The two sides of the alarm (5) are symmetrically provided with a fixed plate (51), the middle of the fixed plate (51) is provided with a fixed hole (52), the middle of the back of the alarm (5) is provided with a communication plug (53), and the communication plug (53) is connected with the communication slot (49) through plug connection.

9. The assembly worktable with clamping mechanism for pressure reducer production and processing according to any one of claims 1-8, characterized in that, It also includes a hanging plate (6), the back of the workbench body (1) is symmetrically provided with a sleeve joint (16), the back of the sleeve joint (16) is provided with a top wire (17), the bottom of the hanging plate (6) is inserted into the inside of the sleeve joint (16), and the top wire (17) abuts against the hanging plate.

10. The assembly table for processing a pressure reducer having a clamping mechanism according to claim 9, wherein The front end face top of the hanging plate (6) is provided with a supporting rod (61), the bottom of the supporting rod (61) is uniformly provided with a plurality of hooks (62), and the bottom surface of the hanging plate (6) is provided with a plug-in rod (63) on both sides, and the plug-in rod (63) is plugged into the inside of the sleeve joint (16).

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