Rapid rubber tube ring sleeving device

Abstract

The utility model discloses a rapid rubber tube ring sleeving device which comprises a working frame, a longitudinal tube pressing mechanism and a transverse tube sleeving mechanism. A mounting plate is arranged on one side of the working frame; the longitudinal pipe pressing mechanism is arranged on the mounting plate; the longitudinal tube pressing mechanism comprises a longitudinal mounting frame, a longitudinal driving assembly and a longitudinal tube pressing rod; the longitudinal mounting frame is arranged on the mounting plate; the longitudinal driving assembly is mounted on the longitudinal mounting frame; the longitudinal tube pressing rod is arranged on the longitudinal driving assembly and is axially perpendicular to the mounting plate; a guide assembly is further arranged between the longitudinal driving assembly and the longitudinal mounting frame; the transverse pipe sleeving mechanisms are arranged on the mounting plate and located on the two sides of the longitudinal pipe pressing rod. According to the rapid rubber pipe ring sleeving device, the transverse pipe sleeving mechanism is sleeved with a rubber pipe, the longitudinal pipe pressing mechanism is used for bending the circumferential face of the rubber pipe, then manual ring sleeving is conducted, and the semi-automatic ring sleeving process is achieved; meanwhile, for the iron rings with the same diameter or the radius slightly smaller than that of the rubber pipe sleeve, the device also has extremely high universality, and the production efficiency is greatly improved.

Description

Technical Field

[0001] This utility model belongs to the field of rubber hose sleeves and rings, and specifically relates to a quick hose sleeve device. Background Technology

[0002] In the automotive, machinery manufacturing, chemical, and construction industries, when solving problems related to pipe connection, sealing, fixing, and protection, it is often necessary to reinforce the rubber hose by inserting an iron ring inside.

[0003] However, precise alignment of the rubber sleeve and the iron ring is crucial for ensuring a tight seal and secure hold; if the rubber sleeve is not fully inserted into the iron ring, it may lead to loosening or leakage. In traditional installation processes, this step requires skilled workers, is time-consuming, labor-intensive, and inefficient. Furthermore, manually installing iron rings of the same diameter or with a radius slightly smaller than the rubber sleeve is difficult and can easily damage the rubber sleeve.

[0004] Therefore, the above problems urgently need to be solved. Utility Model Content

[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a quick hose looping device. By inserting the hose into the transverse sleeve mechanism and bending the circumference of the hose using the longitudinal pressing mechanism, and then manually looping the hose, a semi-automatic looping process is realized, which greatly improves the efficiency of looping the hose. At the same time, this device also has high versatility for iron rings of the same diameter or with a radius slightly smaller than that of the rubber sleeve, which greatly improves production efficiency.

[0006] Technical Solution: To achieve the above objectives, this utility model provides a quick hose reeling device, including a working frame, a longitudinal hose pressing mechanism, and a transverse hose reeling mechanism; a mounting plate is provided on one side of the working frame; the longitudinal hose pressing mechanism is mounted on the mounting plate; the longitudinal hose pressing mechanism includes a longitudinal mounting frame, a longitudinal drive assembly, and a longitudinal hose pressing rod; the longitudinal mounting frame is mounted on the mounting plate; the longitudinal drive assembly is mounted on the longitudinal mounting frame; the longitudinal hose pressing rod is mounted on the longitudinal drive assembly and is axially perpendicular to the mounting plate; a guide assembly is also provided between the longitudinal drive assembly and the longitudinal mounting frame; the transverse hose reeling mechanism is mounted on the mounting plate and located on both sides of the longitudinal hose pressing rod; the transverse hose reeling mechanism can move laterally to change the spacing to accommodate hoses of different diameters. The longitudinal drive assembly can independently control the movement of the longitudinal crimping rod, and can adjust the pressure and stroke according to different crimping requirements to adapt to various sizes of hoses; at the same time, the transverse sleeve mechanism is located on both sides of the longitudinal crimping rod, so that when the hose is pressed down, it can be positioned and fixed from both sides at the same time, improving the stability of the hose. After that, the iron ring needs to be put on, thereby improving the crimping efficiency and quality.

[0007] Furthermore, the transverse sleeve mechanism includes a set of transverse sleeve assemblies; the transverse sleeve assemblies are arranged opposite to each other on both sides of the longitudinal pressing mechanism and are connected to the mounting plate. The symmetrical arrangement of the transverse sleeve assemblies effectively offsets vibrations and impacts on both sides, ensuring stability.

[0008] Furthermore, the transverse sleeve assembly includes an L-shaped mounting block, a transverse telescopic cylinder, a slider, and a transverse sleeve rod. One end of the L-shaped mounting block is connected to the mounting plate, and the other end is located beside the longitudinal pressing rod. The transverse telescopic cylinder is mounted on the L-shaped mounting block. The slider is located at the output end of the transverse telescopic cylinder and is connected to the L-shaped mounting block. The transverse sleeve rod is mounted on the slider, and its axis is perpendicular to the mounting plate. The L-shaped mounting block provides stable support for the transverse telescopic cylinder and the slider, ensuring the stability of the entire assembly during movement. Simultaneously, by controlling the stroke and speed of the transverse telescopic cylinder, the position of the transverse sleeve rod can be flexibly controlled, thus accommodating rubber tubes of different sizes, greatly improving the versatility of the device, and enabling the looping operation of rubber tubes of various sizes.

[0009] Furthermore, the L-shaped mounting block has a groove at one end near the longitudinal pressure rod; the slider is slidably connected to the groove. The groove provides a clear movement path for the slider, allowing it to move linearly within the groove's range, thus ensuring the stability of the transverse sleeve.

[0010] Furthermore, the longitudinal drive assembly includes a longitudinal drive cylinder and a longitudinal drive plate; the longitudinal drive cylinder is located at the upper end of the longitudinal mounting bracket; the longitudinal drive plate is located at the output end of the longitudinal drive cylinder; and the longitudinal pressing rod is connected to the longitudinal drive plate. The output end of the longitudinal drive cylinder is directly connected to the longitudinal drive plate, reducing the inertia and delay of intermediate transmission links and improving response speed; the rapid extension and retraction of the longitudinal drive cylinder can directly drive the longitudinal pressing rod, realizing the operation of quickly bending the rubber tube and improving work efficiency.

[0011] Furthermore, the guiding assembly includes a set of guide rods, a set of guide mounting blocks, and a set of guide blocks. The guide rods are located between the longitudinal driving plate and the longitudinal mounting frame, and are respectively located on both sides of the longitudinal driving cylinder. The guide rods are mounted between the upper and lower ends of the longitudinal mounting frame via the guide mounting blocks. The guide blocks are located on the side of the longitudinal driving plate near the guide rods and are slidably connected to the guide rods. The guide rods provide a precise linear motion path for the longitudinal driving plate. Through the constraint of the guide rods, the longitudinal driving plate can maintain linear motion during movement, avoiding deviation caused by lateral forces or vibrations. At the same time, the guide rods are respectively located on both sides of the longitudinal driving cylinder, achieving a symmetrical layout distribution, balancing the driving force, ensuring that the longitudinal driving plate is subjected to uniform force during movement, and improving the straightness and accuracy of the movement.

[0012] Furthermore, the longitudinal drive plate is an L-shaped plate; the output end of the longitudinal drive cylinder is connected to the short side of the longitudinal drive plate, and a locking nut is provided at the connection. Connecting the output end of the longitudinal drive cylinder to the short side of the L-shaped plate greatly optimizes the spatial layout; at the same time, the standardized connection method of the locking nut reduces the installation difficulty and cost.

[0013] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0014] 1. This utility model provides a quick hose looping device, which achieves a semi-automatic looping process by inserting the hose onto a transverse sleeve mechanism, bending the circumference of the hose using a longitudinal pressing mechanism, and then manually looping the hose, thereby greatly improving the efficiency of looping the hose.

[0015] 2. This utility model provides a quick-ringing device for rubber hoses. This device is also highly versatile for iron rings of the same diameter or with a radius slightly smaller than that of the rubber hose sleeve, greatly improving production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of a quick-looping device for rubber hoses according to the present invention;

[0017] Figure 2 This is a partial structural diagram of the transverse sleeve mechanism and transverse sleeve assembly in a quick hose reeling device according to the present invention.

[0018] In the picture:

[0019] 1-Work rack; 11-Mounting plate;

[0020] 2-Longitudinal pressing mechanism; 21-Longitudinal mounting bracket; 22-Longitudinal drive assembly; 23-Longitudinal pressing rod; 24-Guide assembly;

[0021] 221-Longitudinal drive cylinder; 222-Longitudinal drive plate; 223-Locking nut; 241-Guide rod; 242-Guide mounting block; 243-Guide block;

[0022] 3-Transverse sleeve mechanism; 31-Transverse sleeve assembly;

[0023] 311-L-type mounting block; 312-lateral telescopic cylinder; 313-slider; 314-lateral sleeve rod; 3111-slide groove. Detailed Implementation

[0024] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model. Example

[0025] In this embodiment, as Figure 1 and Figure 2 This utility model discloses a quick hose reeling device, including a working frame 1, a longitudinal hose pressing mechanism 2, and a transverse hose reeling mechanism 3; the working frame 1 is provided with a mounting plate 11 on one side; the longitudinal hose pressing mechanism 2 is mounted on the mounting plate 11; the longitudinal hose pressing mechanism 2 includes a longitudinal mounting frame 21, a longitudinal drive assembly 22, and a longitudinal hose pressing rod 23; the longitudinal mounting frame 21 is mounted on the mounting plate 11; the longitudinal drive assembly 22 is mounted on the longitudinal mounting frame 21; the longitudinal hose pressing rod 23 is mounted on the longitudinal drive assembly 22 and is axially perpendicular to the mounting plate 11; a guide assembly 24 is also provided between the longitudinal drive assembly 22 and the longitudinal mounting frame 21; the transverse hose reeling mechanism 3 is mounted on the mounting plate 11 and located on both sides of the longitudinal hose pressing rod 23; the transverse hose reeling mechanism 3 can move laterally to change the spacing to adapt to hoses of different diameters.

[0026] Specifically, two sets of transverse sleeve mechanisms 3 can be provided as an alternative solution; the transverse sleeve mechanisms 3 are respectively located on the upper and lower sides of the longitudinal pressing rod 23; the longitudinal pressing rod 23 moves upward to cooperate with the upper transverse sleeve mechanism 3 to complete the circumferential bending and looping of one hose, and the longitudinal pressing rod 23 moves downward to cooperate with the lower transverse sleeve mechanism 3 to complete the circumferential bending and looping of the other hose.

[0027] In particular, the height of the work rack 1 can be set to be adjustable as a preferred option to accommodate workers of different heights and improve work efficiency.

[0028] In this embodiment, as Figure 1 and Figure 2 The transverse sleeve mechanism 3 includes a set of transverse sleeve assemblies 31; the transverse sleeve assemblies 31 are arranged opposite to each other on both sides of the longitudinal pressing mechanism 2 and are connected to the mounting plate 11.

[0029] Specifically, during use, the hose is fitted onto a set of transverse sleeve assemblies 31; at the same time, a pressure sensor can be integrated into the transverse sleeve assembly 31 to monitor the tensile force on the hose in real time and prevent excessive tensile force from damaging the hose.

[0030] In this embodiment, as Figure 1 and Figure 2The transverse sleeve assembly 31 includes an L-shaped mounting block 311, a transverse telescopic cylinder 312, a slider 313, and a transverse sleeve rod 314. One end of the L-shaped mounting block 311 is connected to the mounting plate 11, and the other end is located beside the longitudinal pressing rod 23. The transverse telescopic cylinder 312 is mounted on the L-shaped mounting block 311. The slider 313 is located at the output end of the transverse telescopic cylinder 312 and is connected to the L-shaped mounting block 311. The transverse sleeve rod 314 is mounted on the slider 313 and its axis is perpendicular to the mounting plate 11.

[0031] Specifically, it is preferable to add an elastic connecting component such as a spring between the transverse telescopic cylinder 312 and the slider 313. When the longitudinal pressing rod 23 performs the operation of bending the circumference of the hose, due to the elastic connecting component such as the spring, the two transverse sleeve rods 314 will move closer together and undergo a slight displacement, which disperses part of the pressure of the longitudinal pressing rod 23 on the circumference of the hose, preventing the hose from being subjected to excessive pressure and causing damage to the hose.

[0032] In this embodiment, as Figure 1 and Figure 2 The L-shaped mounting block 311 has a sliding groove 3111 at one end near the longitudinal pressure tube rod 23; the slider 313 is slidably connected to the sliding groove 3111.

[0033] Specifically, it is preferable to add a limiting shim to the end of the slide 3111 that is away from the transverse telescopic cylinder 312. The limiting shim can be made of rubber, which limits the slider 313 while reducing the collision impact that may occur during the movement of the device.

[0034] In this embodiment, as Figure 1 and Figure 2 The longitudinal drive assembly 22 includes a longitudinal drive cylinder 221 and a longitudinal drive plate 222; the longitudinal drive cylinder 221 is located at the upper end of the longitudinal mounting bracket 21; the longitudinal drive plate 222 is located at the output end of the longitudinal drive cylinder 221; and the longitudinal pressure rod 23 is connected to the longitudinal drive plate 222.

[0035] Specifically, a reinforcing block can be added at the connection between the longitudinal pressing rod 23 and the longitudinal driving plate 222 to strengthen the connection strength of the longitudinal pressing rod 23 and prevent it from being unstable due to pressure.

[0036] In particular, it is preferable to design the longitudinal pressure rod 23 as telescopic to accommodate hoses of different lengths and increase the versatility of the device.

[0037] In this embodiment, as Figure 1 and Figure 2The guide assembly 24 includes a set of guide rods 241, a set of guide mounting blocks 242, and a set of guide blocks 243. The guide rods 241 are located between the longitudinal drive plate 222 and the longitudinal mounting frame 21, and are respectively located on both sides of the longitudinal drive cylinder 221. The guide rods 241 are mounted between the upper and lower ends of the longitudinal mounting frame 21 through the guide mounting blocks 242. The guide blocks 243 are located on the side of the longitudinal drive plate 222 near the guide rods 241 and are slidably connected to the guide rods 241.

[0038] Specifically, it is preferable to add limiting components, such as limit switches or mechanical blocks, at both ends of the movement range of the longitudinal drive plate 222 to prevent the longitudinal drive plate 222 from exceeding the predetermined stroke range and avoid damage to the device.

[0039] In particular, lubrication grooves can be opened on the contact surface between the guide block 243 and the guide rod 241 to automatically lubricate during movement, reduce friction and wear, and improve the service life of the guide assembly 24.

[0040] In particular, a linear guide rail can be added as an auxiliary guide rail on the movement path of the longitudinal drive plate 222, which can be used in conjunction with the guide rod 241 to further improve the guiding accuracy and stability.

[0041] In this embodiment, as Figure 1 and Figure 2 The longitudinal driving plate 222 is an L-shaped plate; the output end of the longitudinal driving cylinder 221 is connected to the short side of the longitudinal driving plate 222, and a locking nut 223 is provided at the connection.

[0042] In particular, the locking nut 223 can be replaced with a retaining ring or retaining spring as other preferred options to provide faster installation and removal.

[0043] The working principle of the above embodiments is as follows:

[0044] This utility model discloses a quick hose ringing device. The transverse telescopic cylinders 312 on both sides drive the transverse sleeve rods 314 to move closer together. The hose to be fitted with the iron ring is then fitted onto the two transverse sleeve rods 314. The transverse telescopic cylinders 312 on both sides drive the transverse sleeve rods 314 to move further apart until the hose is stretched open and stabilized. The longitudinal drive cylinder 221 drives the longitudinal pressing rod 23 to bend the circumference of the hose. The iron ring is then fitted onto the hose. The transverse telescopic cylinders 312 on both sides drive the transverse sleeve rods 314 to move closer together and remove the hose fitted with the iron ring, completing one operation.

[0045] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A quick-loop device for hose reeling, characterized in that: include: A work frame (1) is provided with a mounting plate (11) on one side. Longitudinal pipe pressing mechanism (2), the longitudinal pipe pressing mechanism (2) is mounted on mounting plate (11); The longitudinal pressing mechanism (2) includes a longitudinal mounting frame (21), a longitudinal drive assembly (22), and a longitudinal pressing rod (23). The longitudinal mounting bracket (21) is mounted on the mounting plate (11); the longitudinal drive assembly (22) is mounted on the longitudinal mounting bracket (21); the longitudinal pressing rod (23) is mounted on the longitudinal drive assembly (22) and is axially perpendicular to the mounting plate (11). A guide component (24) is also provided between the longitudinal drive assembly (22) and the longitudinal mounting bracket (21). The transverse sleeve mechanism (3) is mounted on the mounting plate (11) and located on both sides of the longitudinal pressing rod (23); the transverse sleeve mechanism (3) can move laterally to change the spacing to adapt to hoses of different diameters.

2. The quick-looping device for hoses according to claim 1, characterized in that: The transverse sleeve mechanism (3) includes a set of transverse sleeve assemblies (31); the transverse sleeve assemblies (31) are arranged opposite to each other on both sides of the longitudinal pressing mechanism (2) and are connected to the mounting plate (11).

3. The quick-looping device for hoses according to claim 2, characterized in that: The transverse sleeve assembly (31) includes an L-shaped mounting block (311), a transverse telescopic cylinder (312), a slider (313), and a transverse sleeve rod (314). One end of the L-shaped mounting block (311) is connected to the mounting plate (11), and the other end is located beside the longitudinal pressure rod (23); the transverse telescopic cylinder (312) is located on the L-shaped mounting block (311); the slider (313) is located at the output end of the transverse telescopic cylinder (312) and is connected to the L-shaped mounting block (311); the transverse sleeve rod (314) is located on the slider (313) and its axis is perpendicular to the mounting plate (11).

4. The quick-looping device for hoses according to claim 3, characterized in that: The L-shaped mounting block (311) has a groove (3111) at one end near the longitudinal pressure rod (23); the slider (313) is slidably connected to the groove (3111).

5. The quick-looping device for hoses according to claim 1, characterized in that: The longitudinal drive assembly (22) includes a longitudinal drive cylinder (221) and a longitudinal drive plate (222). The longitudinal drive cylinder (221) is located at the upper end of the longitudinal mounting bracket (21); the longitudinal drive plate (222) is located at the output end of the longitudinal drive cylinder (221); the longitudinal pressure rod (23) is connected to the longitudinal drive plate (222).

6. The quick-looping device for hoses according to claim 5, characterized in that: The guide assembly (24) includes a set of guide rods (241), a set of guide mounting blocks (242), and a set of guide blocks (243). The guide rod (241) is located between the longitudinal drive plate (222) and the longitudinal mounting frame (21), and is located on both sides of the longitudinal drive cylinder (221); the guide rod (241) is installed between the upper and lower ends of the longitudinal mounting frame (21) through the guide mounting block (242); the guide block (243) is located on the side of the longitudinal drive plate (222) near the guide rod (241) and is slidably connected to the guide rod (241).

7. The quick-looping device for hoses according to claim 5, characterized in that: The longitudinal drive plate (222) is an L-shaped plate; the output end of the longitudinal drive cylinder (221) is connected to the short side of the longitudinal drive plate (222), and a locking nut (223) is provided at the connection.

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