Annular splicing casing welding supporting and locking device

Abstract

The utility model discloses an annular splicing cartridge receiver welding supporting and locking device which comprises a first equal-height block, the first equal-height block is installed on a workbench, two supporting plates are connected to the upper portions of the two sides of the first equal-height block, a second equal-height block is connected to the upper portions of the supporting plates, the second equal-height block is provided with a clamping groove, the clamping groove is matched with a support, and the first equal-height block is installed on the workbench. The rear portion of the support is connected with a baffle, a locking screw is arranged on the baffle, the locking screw is connected with a locking block, the lower surface of the locking block is arranged to be an inclined face, the lower surface of the locking block is in sliding fit with the upper surface of a locking cushion block, check blocks are arranged at the two ends of the locking cushion block, and a second equal-height block is connected with a workpiece. The locking screw is rotated, the locking block moves, the locking cushion block is fixed, and therefore the workpiece is locked, operation is easy and convenient, time is saved, efficiency is improved, universality is high, and the annular workpiece is prevented from loosening in the welding machining process.

Description

Technical Field

[0001] This utility model is used in the fields of mechanical welding and machining, specifically relating to a welding support and locking device for annular splicing casing. Background Technology

[0002] Currently, most ring-shaped workpieces are supported and locked by welding using cylindrical pads and pressed with long strip pressure plates. The pads need to be positioned first, the ring-shaped workpiece is hoisted onto the pads, and then pressed with the pressure plate. Operators need to level the ring-shaped workpiece multiple times. This leveling process not only takes a lot of time, but also poses a risk of bumping or knocking the workpiece.

[0003] The fixed welding of ring-shaped workpieces has always been a significant problem in the mechanical welding industry. Loosening of the ring-shaped workpiece during welding can lead to poor weld quality and pose a potential threat to the safety of nearby workers. Furthermore, conventional locking devices are prone to loosening, which can easily result in accidents. Utility Model Content

[0004] To address the problems existing in the prior art, this utility model provides a ring splicing casing welding support locking device, which is easy to operate, saves time, improves efficiency, has high versatility, and prevents the ring workpiece from loosening during the welding process;

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] This utility model provides a welding support locking device for annular splicing casing, including...

[0007] The first contour block is mounted on the workbench. Two support plates are connected to the upper sides of the first contour block. A second contour block is connected above the support plates. The second contour block has a slot that engages with a bracket. The bracket is connected to a baffle at the rear. A locking screw is provided on the baffle and is connected to a locking block. The lower surface of the locking block is beveled and slides with the upper surface of a locking pad. The locking pad has stops at both ends. The second contour block is connected to a ring-shaped workpiece. Rotating the locking screw moves the locking block while keeping the locking pad stationary, thereby locking the ring-shaped workpiece.

[0008] As a preferred technical solution, the baffle includes a first baffle and a second baffle, the first baffle and the second baffle are fixedly connected, and a through hole is provided at the middle position where the first baffle and the second baffle cooperate, and the locking screw passes through the through hole.

[0009] As a preferred technical solution, the locking block includes a first end face and a second end face. The height of the first end face is greater than that of the second end face. The second end face is close to the baffle. The second end face is provided with a threaded hole. The threaded hole is collinear with the axis of the through hole. The locking screw passes through the through hole and the threaded hole in sequence.

[0010] As a preferred technical solution, the inclined angle of the locking block is 75°-85°.

[0011] As a preferred technical solution, a base plate is connected to the lower surface of the stop block, the base plate is connected to the bracket, a first stop block is provided on one side of the upper surface of the base plate, and a second stop block is provided on the other side of the upper surface of the base plate. One end face of the second stop block is in contact with the side of the second stop plate near the bracket.

[0012] As a preferred technical solution, the locking pad includes a third end face and a fourth end face, the height of the third end face is greater than that of the fourth end face, the third end face is in contact with the other end face of the second stop away from the second baffle, and the fourth end face is in contact with the end face of the first stop close to the second stop.

[0013] As a preferred technical solution, the locking block and the locking pad are slidably engaged, and the roughness of the mating surface is better than Ra3.2, thereby reducing the friction of the mating surface.

[0014] As a preferred technical solution, a third leveling block is provided between the two support plates at the end away from the slot to support the second leveling block.

[0015] As a preferred technical solution, a bolt hole is provided in the middle of the second contour block, through which a bolt passes. The bolt passes sequentially through the second contour block, the bracket, the locking block, the locking pad, and the base plate.

[0016] As a preferred technical solution, the first contour block is connected to a T-nut by a connecting screw. The T-nut is installed in the T-slot of the worktable, and the connecting screw is tightened, so that the first contour block is fixed relative to the worktable.

[0017] The beneficial effects of this utility model are as follows:

[0018] 1. This utility model has a simple structure. The first equal-height block is connected to the T-nut by connecting screws to fix the support and locking device on the workbench. It is easy to operate and saves time.

[0019] 2. This utility model allows for selection of the number of equal-height blocks based on the weight and size of the ring-shaped workpiece, offering good flexibility and high versatility;

[0020] 3. The locking block and locking pad of this utility model are engaged by a bevel, which facilitates tightening of the locking screw and prevents loosening;

[0021] 4. This utility model is provided with a third leveling block to support the second leveling block and reduce the deformation of the second leveling block. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the support and locking device of this utility model clamping a ring-shaped workpiece;

[0023] Figure 2 This is a schematic diagram of the support device of this utility model;

[0024] Figure 3 This is a schematic diagram of the support device of this utility model from another direction;

[0025] Figure 4 This is a schematic diagram of the support and locking device of this utility model;

[0026] Figure 5 This is a top view of the support and locking device of this utility model;

[0027] Figure 6 This is a sectional view along direction 5A-A of the figure;

[0028] Figure 7 This is an exploded view of the locking device.

[0029] In the diagram, 1-ring workpiece; 2-worktable; 3-first leveling block; 4-T-nut; 5-connecting screw; 6-support plate; 7-second leveling block; 71-bolt hole; 72-slot; 8-locking device; 81-bracket; 82-baffle; 821-first baffle; 822-second baffle; 823-through hole; 83-locking block; 831-first end face; 832-second end face; 833-threaded hole; 84-locking pad; 841-third end face; 842-fourth end face; 85-stop block; 851-first stop block; 852-second stop block; 86-locking screw; 87-base plate; 9-third leveling block; 10-bolt. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be noted that the lower surface is the side away from the bracket 81, and the rear is the direction close to the slot 72. The terms "front", "rear", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0034] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0035] Please refer to Figures 1-7 This utility model provides an embodiment of a welding support and locking device for annular splicing casing, including annular workpiece 1, worktable 2, support device, locking device 8 and bolts 10. The support device includes a first leveling block 3, a T-nut 4, a connecting screw 5, a support plate 6, a second leveling block 7 and a third leveling block 9. The locking device 8 includes a bracket 81, a baffle 82, a locking block 83, a locking pad 84, a stop 85, a locking screw 86 and a base plate 87.

[0036] The first leveling block 3 is installed on the workbench 2 and connected to the T-nut 4 by connecting screws 5. The T-nut 4 is installed into the T-slot of the workbench 2, and the connecting screws 5 are tightened to fix the first leveling block 3 to the workbench 2. The material grade, surface quality and quantity of the first leveling block 3 can be reasonably selected according to the weight, material and locking performance requirements of the supported parts. When multiple support and locking devices support the same annular workpiece 1, the height of the first leveling block 3 must be consistent. Preferably, the weight of the annular workpiece 1 is about 2.5T, and 6 sets of support and locking devices are used. The height of each first leveling block 3 is 300±0.05mm, and the material is Q345B.

[0037] Two support plates 6 are connected to the upper sides of the first leveling block 3. The second leveling block 7 is connected above the support plates 6. A third leveling block 9 is provided between the support plates 6 at the end away from the slot 72 to support the second leveling block 7 and prevent the second leveling block 7 from deforming due to excessive weight of the ring workpiece 1.

[0038] The second contour block 7 has a bolt hole in the middle and a slot 72 at the rear. The slot 72 mates with the bracket 81. The bracket 81 is connected to the baffle 82 at the rear. The baffle 82 has a locking screw 86. The baffle 82 includes a first baffle 821 and a second baffle 822, which are fixedly connected. A through hole 823 is provided in the middle of the mating position of the first baffle 821 and the second baffle 822. The locking screw 86 passes through the through hole 823 and is screwed into the locking block 83. The locking block 83 includes a first end face 831 and a second end face 832. The height of the first end face 831 is greater than that of the second end face 832. The second end face 832 is close to the baffle 82. The second end face 832 is provided with a threaded hole 833. The threaded hole 833 is coaxial with the through hole 823. The locking screw 86 passes through the through hole 823 and the threaded hole 833 in sequence. The main function of the first baffle 821 and the second baffle 822 is to support the locking screw 86 and restrict the movement of the locking screw 86 during welding of the annular workpiece 1.

[0039] The lower surface of the locking block 83 is set as an inclined surface with an angle of 75°-85°. The inclined surface facilitates the tightening of the locking screw 86 and prevents the support locking device from loosening. The lower surface of the locking block 83 slides with the upper surface of the locking pad 84. The roughness of the mating surface is better than Ra3.2, which reduces the friction of the mating surface.

[0040] The locking pad 84 includes a third end face 841 and a fourth end face 842. The height of the third end face 841 is greater than that of the fourth end face 842. The third end face 841 and the fourth end face 842 are respectively attached to the stop block 85. The stop block 85 includes a first stop block 851 and a second stop block 852. The third end face 841 is attached to the other end face of the second stop block 852 away from the second baffle 822. The fourth end face 842 is attached to the end face of the first stop block 851 close to the second stop block 852. The stop block 85 fixes the locking pad 84.

[0041] The lower surface of the stop block 85 is connected to the base plate 87, which is connected to the bracket 81. A first stop block 851 is provided on one side of the upper surface of the base plate 87, and the base plate 87 is fixedly connected to the first stop block 851. A second stop block 852 is provided on the other side of the upper surface of the base plate 87. One end face of the second stop block 852 is in contact with the side of the second stop plate 822 near the bracket 81. The base plate 87 is connected to the bracket 81 by screws to support the locking pad 84.

[0042] A bolt hole is provided in the middle of the second leveling block 7. Bolt holes are also provided in the second leveling block 7, the bracket 81, the locking pad 84, and the base plate 87. The locking block 83 has an oblong bolt hole with the same diameter as the bolt hole in the second leveling block 7. The locking block 83 can move according to the rotation of the locking screw 86. The bolt holes are collinear, and a bolt 10 passes through the bolt hole. The bolt 10 passes through the second leveling block 7, the bracket 81, the locking block 83, the locking pad 84, and the base plate 87 in sequence to connect with the annular workpiece 1 and fix the annular workpiece 1. By rotating the locking screw 86, the locking block 83 moves while the locking pad 84 remains stationary, thereby locking the annular workpiece 1.

[0043] The working steps of this utility model are as follows:

[0044] Step 1: Hoist several sets of support locking devices onto the workbench 2, install T-nuts 4 into the T-slots of the workbench 2, tighten the connecting screws 5, and fix the support locking devices onto the workbench 2 via the first equal-height block 3 connected to the T-nuts 4 by the connecting screws 5;

[0045] Step 2: Hoist the ring-shaped workpiece 1 onto the second level block 7, and lock the ring-shaped workpiece 1 by tightening the bolts 10 connected to it.

[0046] Step 3: The rotational torque force is provided manually, hydraulically, or by electric motor to drive the locking screw 86 to rotate. The locking screw 86 drives the locking block 83 to move, and the force is transmitted to the locking pad 83 and the connecting screw 5 to fix the ring workpiece 1.

[0047] This invention utilizes multiple locking devices working together to tighten the ring-shaped workpiece 1 evenly and apply a consistent torque, thereby achieving the effect of locking the ring-shaped workpiece 1.

[0048] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A ring-shaped spliced ​​casing welding support locking device, characterized in that, Includes a first contour block (3), which is mounted on the workbench (2). Two support plates (6) are connected above both sides of the first contour block (3). A second contour block (7) is connected above the support plates (6). The second contour block (7) has a slot (72) that engages with a bracket (81). The bracket (81) is connected to a baffle (82) at its rear. A locking screw (86) is provided on the baffle (82). The tightening screw (86) is connected to the locking block (83). The lower surface of the locking block (83) is set as an inclined surface. The lower surface of the locking block (83) is slidably engaged with the locking pad (84). The locking pad (84) is provided with stops (85) at both ends. The second equal height block (7) is connected to the annular workpiece (1). When the tightening screw (86) is rotated, the locking block (83) moves and the locking pad (84) remains fixed, thereby locking the annular workpiece (1).

2. The annular splicing casing welding support locking device according to claim 1, characterized in that, The baffle (82) includes a first baffle (821) and a second baffle (822). The first baffle (821) and the second baffle (822) are fixedly connected. A through hole (823) is provided at the middle position where the first baffle (821) and the second baffle (822) cooperate. The locking screw (86) passes through the through hole (823).

3. The annular splicing casing welding support locking device according to claim 2, characterized in that, The locking block (83) includes a first end face (831) and a second end face (832). The height of the first end face (831) is greater than that of the second end face (832). The second end face (832) is close to the baffle (82). The second end face (832) is provided with a threaded hole (833). The threaded hole (833) is coaxial with the through hole (823). The locking screw (86) passes through the through hole (823) and the threaded hole (833) in sequence.

4. The annular splicing casing welding support locking device according to claim 1, characterized in that, The inclined angle of the locking block (83) is 75°-85°.

5. The annular splicing casing welding support locking device according to claim 2, characterized in that, The lower surface of the stop block (85) is connected to a base plate (87), the base plate (87) is connected to the bracket (81), a first stop block (851) is provided on one side of the upper surface of the base plate (87), and a second stop block (852) is provided on the other side of the upper surface of the base plate (87). One end face of the second stop block (852) is in contact with the side of the second stop plate (822) near the bracket (81).

6. The annular splicing casing welding support locking device according to claim 5, characterized in that, The locking pad (84) includes a third end face (841) and a fourth end face (842). The height of the third end face (841) is greater than that of the fourth end face (842). The third end face (841) is in contact with the other end face of the second stop (852) away from the second baffle (822). The fourth end face (842) is in contact with the end face of the first stop (851) near the second stop (852).

7. The annular splicing casing welding support locking device according to claim 1, characterized in that, The locking block (83) and the locking pad (84) are in sliding engagement, and the roughness of the mating surface is better than Ra3.2, which reduces the friction of the mating surface.

8. The annular splicing casing welding support locking device according to claim 1, characterized in that, A third level block (9) is provided at one end of the two support plates (6) away from the slot (72) to support the second level block (7).

9. The annular splicing casing welding support locking device according to claim 5, characterized in that, The second level block (7) has a bolt hole in the middle, through which a bolt (10) passes. The bolt (10) passes through the second level block (7), the bracket (81), the locking block (83), the locking pad (84), and the base plate (87) in sequence.

10. The annular splicing casing welding support locking device according to claim 1, characterized in that, The first contour block (3) is connected to the T-nut (4) by a connecting screw (5). The T-nut (4) is installed in the T-slot of the workbench (2). The connecting screw (5) is tightened, and the first contour block (3) is fixed relative to the workbench (2).

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