Automatic polishing production line for anchor backing plate
By designing an automated grinding production line, the automated grinding of anchor plates is achieved using conveying devices and various power mechanisms, solving the problems of high labor intensity and low efficiency of manual grinding and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-07
AI Technical Summary
In the existing technology, the grinding of anchor plates relies on manual operation, which results in high labor intensity and low efficiency.
An automated grinding production line was designed, which includes a conveying device, a first grinding device, and a second grinding device. The anchor plate is conveyed to each grinding device in sequence by the conveying device for automated grinding. The automated processing of the anchor plate is achieved by using a clamping mechanism, a power mechanism, and a transmission mechanism.
The process of automating the grinding of anchor plates has been realized, reducing labor intensity and improving grinding efficiency.
Smart Images

Figure CN224088705U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polishing equipment technical field, concretely relates to a kind of anchor pad automatic polishing production line. BACKGROUND
[0002] Anchor pad is the cast iron plate needed for anchoring prestressed tendon in prestressed construction, it can evenly transmit the tension of prestressed tendon to concrete structure, make the tension of prestressed tendon effectively spread to beam concrete, make both synergistic work, enhance the load-carrying capacity of structure, its main shape includes round.
[0003] In prior art, when polishing anchor pad, anchor pad is usually placed on work station by artificial, anchor pad is rotated, and anchor pad is gradually polished and polished by polishing tool, but such polishing method is not only high labor intensity, and polishing efficiency is low. UTILITY MODEL CONTENTS
[0004] To solve the above problems, the utility model provides a kind of anchor pad automatic polishing production line, it includes: conveying device, and first polishing device and second polishing device are set according to the conveying direction of the conveying device;
[0005] The conveying device includes: base, first power mechanism on the base, first transmission mechanism connected with the first power mechanism, second transmission mechanism connected with the first transmission mechanism, and clamping mechanism on the second transmission mechanism;
[0006] The first polishing device includes:
[0007] Second support seat, second telescopic cylinder connected with the second support seat, second power mechanism on the second support seat, third transmission mechanism connected with the second power mechanism, and polishing head connected with the third transmission mechanism;
[0008] The second support seat is slidably connected with the base, and the second support seat is connected with the output end of the second telescopic cylinder.
[0009] In some embodiments, the first transmission mechanism includes threaded rod, threaded block matched with the threaded rod,
[0010] Wherein, the threaded rod is connected with the first power mechanism, and the threaded block is connected with the second power mechanism.
[0011] In some embodiments, the second power mechanism includes first support seat, and lifting cylinder on the first support seat, the bottom of the first support seat is connected with the threaded block, and the output end of the lifting cylinder is connected with the clamping mechanism.
[0012] In some embodiments, the clamping mechanism comprises a connecting plate, a finger air cylinder connected to the connecting plate, and a clamp connected to the output end of the finger air cylinder.
[0013] In some embodiments, the first polishing device further comprises a third telescopic cylinder, a pressing block connected to the third telescopic cylinder, and a bearing block matched with the pressing block, the pressing block and the bearing block being matched for fixing the anchor pad.
[0014] In some embodiments, the second polishing device comprises a third support base, a fourth telescopic cylinder connected to the third support base, a third power mechanism arranged on the third support base, a fourth transmission mechanism connected to the third power mechanism, and a polishing wheel connected to the fourth transmission mechanism, wherein the third support base is arranged on the base and connected to the output end of the fourth telescopic cylinder.
[0015] In some embodiments, the second polishing device further comprises an auxiliary roller, a fifth telescopic cylinder, and a stop block connected to the fifth telescopic cylinder, the auxiliary roller being matched with the polishing wheel for polishing the outer wall of the anchor pad.
[0016] By adopting the above technical scheme, the utility model mainly has the following technical effects:
[0017] By conveying the anchor pad to the first polishing device and the second polishing device in sequence according to the polishing sequence through the conveying device, the technical problem of high labor intensity and low polishing efficiency of manually polishing the anchor pad step by step by using a polishing tool is solved, the automatic polishing process of the anchor pad is realized, and the technical effect of improving the production efficiency is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the anchor pad automatic polishing production line of the utility model;
[0019] Figure 2 It is a structural schematic view of the conveying device in the anchor pad automatic polishing production line of the utility model;
[0020] Figure 3 It is a structural schematic view of the first polishing device in the anchor pad automatic polishing production line of the utility model;
[0021] Figure 4 It is a structural schematic view of the second polishing device in the anchor pad automatic polishing production line of the utility model.
[0022] Among them, the meaning of the reference signs is as follows:
[0023] 1. Conveying device; 11. Base; 12. First power mechanism; 13. First transmission mechanism; 131. Threaded rod; 132. Threaded block; 14. Second transmission mechanism; 141. First support seat; 142. Lifting cylinder; 15. Clamping mechanism; 151. Connecting plate; 152. Finger cylinder; 153. Fixture; 154. Slider guide rail structure;
[0024] 2. First grinding device; 21. Second support base; 22. Second telescopic cylinder; 23. Second power mechanism; 24. Third transmission mechanism; 25. Grinding head; 26. Third telescopic cylinder; 27. Pressure block; 28. Pressure block;
[0025] 3. Second grinding device; 31. Third support base; 32. Fourth telescopic cylinder; 33. Third power mechanism; 34. Fourth transmission mechanism; 35. Grinding wheel; 36. Auxiliary roller; 37. Fifth telescopic cylinder; 38. Stop block. Detailed Implementation
[0026] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0027] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0028] Please see Figures 1-4 This utility model provides an automated grinding production line for anchor plates, including: a conveying device 1, and a first grinding device 2 and a second grinding device 3 arranged in the conveying direction of the conveying device 1.
[0029] In some embodiments, the conveying device 1 is a conveying part in an automated grinding production line, used to convey the anchor plate sequentially to the first grinding device 2 and the second grinding device 3 for grinding according to the grinding sequence. In some embodiments, the conveying device 1 includes: a base 11, a first power mechanism 12 disposed on the base 11, a first transmission mechanism 13 connected to the first power mechanism 12, a second transmission mechanism 14 connected to the first transmission mechanism 13, and a clamping mechanism 15 disposed on the second transmission mechanism 14.
[0030] In some embodiments, the base 11 is a support part for fixed equipment in an automated grinding production line. By installing equipment on the base 11, the anchor plate is ground by the equipment, thereby realizing the automated grinding process of the anchor plate. Further, the first power mechanism 12 is the part of the conveying device 1 that generates power and transmits it to subsequent components or actuators. An exemplary first power mechanism 12 may include a motor, which can convert electrical energy into mechanical energy based on the principle of electromagnetic induction.
[0031] In some embodiments, the first transmission mechanism 13 can drive the conveying device 1 to move along a preset direction, thereby using the conveying device 1 to sequentially feed the product into the first grinding device 2 and the second grinding device 3 for grinding. Further, the first transmission mechanism 13 includes a threaded rod 131 and a threaded block 132 adapted to the threaded rod 131. The threaded rod 131 is connected to the first power mechanism 12, and the threaded block 132 is connected to the second transmission mechanism 14. Through the cooperation of the threaded rod 131 and the threaded block 132, the rotational motion is converted into linear motion, thereby driving the second transmission mechanism 14 connected to the threaded block 132 to move along the direction set by the threaded rod 131.
[0032] In some embodiments, the second transmission mechanism 14 is used to drive the clamping mechanism 15 to lift and lower. In some embodiments, the second transmission mechanism 14 includes a first support base 141 and a lifting cylinder 142 disposed on the first support base 141. The bottom of the first support base 141 is connected to the threaded block 132. In some embodiments, the first support base 141 has an L-shaped structure. The lifting cylinder 142 is disposed on the horizontal section of the first support base 141. The output end of the lifting cylinder 142 is connected to the clamping mechanism 15, thereby using the lifting cylinder 142 to drive the clamping mechanism 15 to lift and lower, and send the anchor plate into the first grinding device 2 or the second grinding device 3.
[0033] In some embodiments, the clamping mechanism 15 includes: a connecting plate 151, a finger cylinder 152 connected to the connecting plate 151, and a clamp 153 connected to the output end of the finger cylinder 152. The connecting plate 151 is connected to the output end of the finger cylinder 152, which, also known as a pneumatic gripper or pneumatic finger clamp, is an actuator that uses compressed air as power to clamp or grasp workpieces. In some embodiments, by connecting the clamp 153 to the output end of the finger cylinder 152, the finger cylinder 152 drives the clamp 153 to move closer or further apart, thereby clamping or releasing the product.
[0034] In some embodiments, the vertical section of the first support base 141 is further provided with a slider guide structure 154 to enhance the smoothness of the clamping mechanism 15 when it rises or falls.
[0035] In some embodiments, the first grinding device 2 is the inner wall grinding part of the anchor plate in an automated grinding production line. In some embodiments, the first grinding device 2 includes: a second support base 21, a second telescopic cylinder 22 connected to the second support base 21, a second power mechanism 23 disposed on the second support base 21, a third transmission mechanism 24 connected to the second power mechanism 23, and a grinding head 25 connected to the third transmission mechanism 24. In some embodiments, the second support base 21 is slidably connected to the base 11, and the second support base 21 is connected to the output end of the second telescopic cylinder 22. When the second telescopic cylinder 22 is working, it can drive the second support base 21 to slide on the base 11, so that the grinding head 25 connected to the second support base 21 can enter the anchor plate for grinding.
[0036] Furthermore, the second power mechanism 23 is the part in the first grinding device 2 that generates power and transmits it to the grinding head 25 to make it rotate. In some embodiments, the third transmission mechanism 24 can be a pulley assembly, which connects the output shaft of the second power mechanism 23 to the output shaft of the grinding head 25 via a belt, thereby using the second power mechanism 23 to drive the grinding head 25 to rotate via the pulley assembly. A grinding brush can be provided on the exemplary grinding head 25 to grind the inside of the anchor plate by rotating the grinding head 25.
[0037] In some more preferred embodiments, the first grinding device 2 further includes: a third telescopic cylinder 26, a pressure block 27 connected to the third telescopic cylinder 26, and a pressure block 28 adapted to the pressure block 27. In some embodiments, when the third telescopic cylinder 26 is working, it can drive the pressure block 27 to move in the vertical direction. The pressure block 27 and the pressure block 28 are adapted to fix the anchor plate. For example, the bottom of the pressure block 27 and the top of the pressure block 28 are both concave structures. By bringing the pressure block 27 close to the pressure block 28, the anchor plate is pressed onto the pressure block 28.
[0038] In some embodiments, the second grinding device 3 is the outer wall grinding part of the anchor plate in an automated grinding production line. In some embodiments, the second grinding device 3 includes: a third support base 31, a fourth telescopic cylinder 32 connected to the third support base 31, a third power mechanism 33 disposed on the third support base 31, a fourth transmission mechanism 34 connected to the third power mechanism 33, and a grinding wheel 35 connected to the fourth transmission mechanism 34. The third support base 31 is disposed on the base 11 and connected to the output end of the fourth telescopic cylinder 32. When the fourth telescopic cylinder 32 is working, it moves the third power mechanism 33, the fourth transmission mechanism 34 and the grinding wheel 35 in the vertical direction.
[0039] In some embodiments, the third power mechanism 33 is the part of the second grinding device 3 that generates power and transmits it to the grinding wheel 35 to make it rotate. In some embodiments, the fourth transmission mechanism 34 can be a pulley assembly that connects the output shaft of the third power mechanism 33 to the output shaft of the grinding wheel 35 via a belt, so that the grinding wheel 35 is rotated by the third power mechanism 33 via the pulley assembly. An alumina abrasive can be provided on the outer periphery of the exemplary grinding wheel 35, and the outer wall of the anchor plate is ground by the rotation of the grinding wheel 35.
[0040] In some embodiments, the second grinding device 3 further includes: an auxiliary roller 36, a fifth telescopic cylinder 37, and a stop block 38 connected to the fifth telescopic cylinder 37; in some embodiments, the auxiliary roller 36 is adapted to the grinding wheel 35 for grinding the outer wall of the anchor plate.
[0041] Furthermore, there are two sets of auxiliary rollers 36, and the two ends of the auxiliary rollers 36 are rotatably connected to the base 11 via bearings. Before the second grinding device 3 grinds, the clamping mechanism 15 of the conveying device 1 can clamp the anchor plate and place it on the two sets of auxiliary rollers 36. Then, the fourth telescopic cylinder 32 drives the third support seat 31 to descend until the grinding wheel 35 abuts against the outer wall of the anchor plate, thereby using the grinding wheel 35 to rotate and grind the outer wall of the anchor plate.
[0042] In some embodiments, the stop block 38 is used to fix the anchor plate. Further, the stop block 38 has a conical structure. After the clamping mechanism 15 of the conveying device 1 clamps the anchor plate and places it on the two sets of auxiliary rollers 36, the fifth telescopic cylinder 37 can work to make the stop block 38 enter the interior of the anchor plate, thereby preventing the anchor plate from separating from the second grinding device 3 during the grinding process.
[0043] The anchor plate is conveyed to the first grinding device 2 and the second grinding device 3 in sequence by the conveying device 1 for grinding, thereby realizing the automated grinding process of the anchor plate and improving the technical effect of production efficiency.
[0044] Finally, it should be noted that the embodiments disclosed in this utility model are merely preferred embodiments of this utility model and are only used to illustrate the technical solutions of this utility model, not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of this utility model.
Claims
1. An automated grinding production line for anchor plates, characterized in that, include: A conveying device, and a first grinding device and a second grinding device arranged in the conveying direction of the conveying device; The conveying device includes: a base, a first power mechanism disposed on the base, a first transmission mechanism connected to the first power mechanism, a second transmission mechanism connected to the first transmission mechanism, and a clamping mechanism disposed on the second transmission mechanism. The first polishing device includes: The second support base, the second telescopic cylinder connected to the second support base, the second power mechanism mounted on the second support base, the third transmission mechanism connected to the second power mechanism, and the grinding head connected to the third transmission mechanism. The second support is slidably connected to the base, and the second support is connected to the output end of the second telescopic cylinder.
2. The automated grinding production line for anchor plates according to claim 1, characterized in that, The first transmission mechanism includes a threaded rod and a threaded block adapted to the threaded rod. The threaded rod is connected to the first power mechanism, and the threaded block is connected to the second transmission mechanism.
3. The automated grinding production line for anchor plates according to claim 2, characterized in that, The second power mechanism includes a first support base and a lifting cylinder disposed on the first support base. The bottom of the first support base is connected to a threaded block, and the output end of the lifting cylinder is connected to a clamping mechanism.
4. The automated grinding production line for anchor plates according to claim 3, characterized in that, The clamping mechanism includes: a connecting plate, a finger cylinder connected to the connecting plate, and a clamp connected to the output end of the finger cylinder, wherein the connecting plate is connected to the output end of the finger cylinder.
5. The automated grinding production line for anchor plates according to claim 1, characterized in that, The first grinding device further includes: a third telescopic cylinder, a pressure block connected to the third telescopic cylinder, and a pressure-bearing block adapted to the pressure block, wherein the pressure block and the pressure-bearing block are adapted to fix the anchor plate.
6. The automated grinding production line for anchor plates according to claim 1, characterized in that, The second grinding device includes: a third support base, a fourth telescopic cylinder connected to the third support base, a third power mechanism disposed on the third support base, a fourth transmission mechanism connected to the third power mechanism, and a grinding wheel connected to the fourth transmission mechanism, wherein the third support base is disposed on a base and connected to the output end of the fourth telescopic cylinder.
7. The automated grinding production line for anchor plates according to claim 6, characterized in that, The second grinding device further includes: an auxiliary roller, a fifth telescopic cylinder, and a stop block connected to the fifth telescopic cylinder. The auxiliary roller is adapted to the grinding wheel and is used to grind the outer wall of the anchor plate.