Quilting and cutting integrated device
By designing an integrated quilting and cutting device, the automated sewing and cutting of fabrics has been achieved, solving the problem of cumbersome operation in existing technologies and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-02
- Publication Date
- 2026-04-07
AI Technical Summary
In the mattress manufacturing process, the sewing and cutting of multiple layers of fabric is a complicated process, especially the hemming and cutting of rounded corners, which requires manual operation and leads to low efficiency.
Design a quilting and cutting integrated device, including a frame, quilting components and cutting components. The device cuts the fabric while quilting it through the machine head. The quilting and cutting are synchronized by the coordinated movement of the slide plate and the cutter. It can quilt straight lines and curves while keeping the position of the cutting line unchanged.
It enables automated sewing and cutting of fabrics, simplifies the operation process, and improves production efficiency, especially making the handling of rounded corners more convenient.
Smart Images

Figure CN224092122U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cloth processing technical field especially is related to a quilting cutting integrated device. BACKGROUND
[0002] In the mattress manufacturing process, need to carry out quilting and cutting to multilayer cloth. At present, generally through the quilting cutting machine realizes the synchronization of straight line quilting and cutting to multilayer cloth in a working stroke, and then carries out edge locking and cutting to the circular end angle through manual operation of the edge locking machine, which is complicated to operate. UTILITY MODEL CONTENTS
[0003] Therefore, it is necessary to provide a convenient quilting cutting integrated device aiming at the above problems.
[0004] A quilting cutting integrated device, comprising a rack, a quilting assembly and a cutting assembly, the quilting assembly comprises a bottom plate and a machine head, the bottom plate is transversely slidably arranged on the rack, and the machine head is connected to the bottom plate; the cutting assembly comprises a vertical plate, a sliding plate and a cutter, the vertical plate is connected to the bottom plate, the sliding plate is transversely slidably arranged on the vertical plate, and the cutter is connected to the sliding plate.
[0005] In one of the embodiments, the quilting assembly further comprises a sliding power element, a gear and a rack, the sliding power element is installed on the bottom plate, the sliding power element is used to drive the gear to rotate, the gear is engaged with the rack, and the rack is installed on the rack.
[0006] In one of the embodiments, the quilting assembly further comprises a machine case, a mounting plate, a lifting plate and a telescopic power element, the machine case is installed on the bottom plate, the mounting plate is installed on the machine case, the lifting plate is slidably arranged on the mounting plate, the telescopic power element is installed on the mounting plate, the telescopic power element is used to drive the lifting plate to slide, and the machine head is installed on the lifting plate; the vertical plate is installed on the mounting plate.
[0007] In one of the embodiments, the cutting assembly further comprises a horizontal moving power element, a driving wheel, a guide strip, a base plate and a lifting power element, the horizontal moving power element is installed on the sliding plate, the horizontal moving power element is used to drive the driving wheel to rotate, the guide strip is installed on the vertical plate, and the driving wheel is engaged with the guide strip; the base plate is slidably arranged on the sliding plate, and the lifting power element is installed on the vertical plate, and the lifting power element is used to drive the base plate to slide.
[0008] In one of the embodiments, the cutting assembly further comprises a cutter cover and a cutting power element, the cutter cover is installed on the base plate, the cutter cover covers the cutter, the cutting power element is installed on the base plate, and the cutting power element is used to drive the cutter to rotate.
[0009] In one embodiment, the cutting assembly further includes a support plate, a fixed seat, a pressing power element, a pressing frame, and a pressing roller. One end of the support plate is mounted on the slide plate, the fixed seat is mounted on the end of the support plate away from the slide plate, the pressing power element is mounted on the fixed seat, and the pressing power element is used to drive the pressing frame to rise and fall. The pressing frame is slidably mounted on the support plate, and the pressing roller is pivotally connected to the pressing frame.
[0010] In one embodiment, the quilting assembly further includes a needle holder mounted on the base plate and positioned corresponding to the machine head; the pressure roller is positioned corresponding to the needle holder.
[0011] In one embodiment, the cutting assembly further includes a first tray and a second tray, which are spaced apart and mounted on the base plate, with the cutter passing through the second tray.
[0012] In one embodiment, the quilting assembly further includes a sensor, a first limiting member, and a second limiting member. The sensor is mounted on the base plate, and the first limiting member and the second limiting member are spaced apart and mounted on one side of the frame. The sensor is used to sense the first limiting member and the second limiting member.
[0013] In one embodiment, there are two quilting components and two cutting components, which correspond one-to-one; the two quilting components are symmetrically arranged along the axis of symmetry of the frame.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] This utility model's integrated quilting and cutting device uses a fabric sliding on a frame. The machine head quilts the fabric, while the cutter cuts it simultaneously, achieving both quilting and cutting. When quilting an arc, the base plate moves laterally, which in turn moves the machine head laterally. At the same time, the sliding plate moves synchronously in the opposite direction to the lateral movement of the base plate, which in turn moves the cutter laterally, keeping the cutting line of the fabric and the position of the cutter constant, thus achieving straight-line cutting. This integrated quilting and cutting device can quilt both straight lines and arcs, and is easy to use. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the integrated quilting and cutting device according to one embodiment of the present invention;
[0017] Figure 2 for Figure 1 The diagram shows the structure of the quilting assembly and the cutting assembly in the integrated quilting and cutting device.
[0018] Figure 3 forFigure 1 The diagram shows a structural schematic of the quilting and cutting components from another angle in the integrated quilting and cutting device.
[0019] The meanings of the numbers in the attached diagram are as follows:
[0020] 100. Integrated quilting and cutting device;
[0021] 10. Frame; 20. Quilting assembly; 21. Base plate; 22. Machine head; 23. Sliding power element; 24. Mounting plate; 25. Lifting plate; 26. Telescopic power element; 27. Needle holder; 28. Sensor; 29. First limiting element; 30. Cutting assembly; 31. Vertical plate; 32. Slide plate; 33. Cutter; 34. Lateral movement power element; 35. Base plate; 36. Lifting power element; 37. Blade cover; 38. Cutting power element; 39. First support plate; 31a. Second support plate; 32a. Support plate; 33a. Fixed base; 34a. Pressing power element; 35a. Pressing frame; 36a. Pressing roller. Detailed Implementation
[0022] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.
[0027] It should be noted that when an element is referred to as being "fixed to" or "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0028] Please refer to Figures 1 to 3 The utility model discloses a quilting and cutting integrated device 100, which includes a frame 10, a quilting component 20 and a cutting component 30. The quilting component 20 includes a base plate 21 and a machine head 22. The base plate 21 is slidably mounted on the frame 10, and the machine head 22 is connected to the base plate 21. The cutting component 30 includes a vertical plate 31, a sliding plate 32 and a cutter 33. The vertical plate 31 is connected to the base plate 21, the sliding plate 32 is slidably mounted on the vertical plate 31, and the cutter 33 is connected to the sliding plate 32. This quilting and cutting integrated device 100 uses fabric that slides onto the frame 10. The machine head 22 quilts the fabric, while the cutter 33 cuts the fabric, thus achieving quilting and cutting. When quilting an arc, the base plate 21 moves laterally, thereby driving the machine head 22 to move laterally. At the same time, the slide plate 32 moves synchronously in the opposite direction to the lateral movement of the base plate 21, thereby driving the cutter 33 to move laterally, so that the cutting line of the fabric and the position of the cutter 33 remain unchanged, thus achieving straight-line cutting.
[0029] like Figures 1 to 3As shown, in this embodiment, the frame 10 is mounted on the machine platform; the quilting assembly 20 includes a base plate 21 and a machine head 22. The base plate 21 is laterally slidable on the frame 10 to accommodate fabrics of different widths; the machine head 22 is connected to the base plate 21 and is used for quilting the fabric. Optionally, the quilting assembly 20 also includes a sliding power element 23, a gear (not shown), and a rack (not indicated). The sliding power element 23 is mounted on the base plate 21 and is used to drive the gear to rotate. The rack is mounted on the frame 10, and the gear meshes with the rack. The sliding power element 23 drives the gear to rotate, and the gear and rack cooperate to drive the base plate 21 to slide.
[0030] In one embodiment, the quilting assembly 20 further includes a housing (not shown), a mounting plate 24, a lifting plate 25, and a telescopic power element 26. The housing is mounted on a base plate 21, and the housing cover is disposed on the sliding power element 23. The mounting plate 24 is mounted on the housing, the lifting plate 25 is slidably disposed on the mounting plate 24, and the telescopic power element 26 is mounted on the mounting plate 24. The telescopic power element 26 is used to drive the lifting plate 25 to slide. The sewing head 22 is mounted on the lifting plate 25, allowing the sewing head 22 to move closer to or away from the fabric. The quilting assembly 20 also includes a needle holder 27, which is mounted on the base plate 21 and is disposed corresponding to the sewing head 22. The needle holder 27 is used to support the fabric. The quilting assembly 20 also includes a sensor 28, a first limiting member 29 and a second limiting member (not shown in the figure). The sensor 28 is mounted on the base plate 21. The first limiting member 29 and the second limiting member are mounted at intervals on one side of the frame 10. The sensor 28 is used to sense the first limiting member 29 and the second limiting member to control the operation of the sliding power element 23. Optionally, the sensor 28 is a limit switch.
[0031] like Figures 1 to 3 As shown, the cutting assembly 30 includes a vertical plate 31, a sliding plate 32, and a cutter 33. The vertical plate 31 is connected to the base plate 21. The sliding plate 32 is laterally slidable on the vertical plate 31. The cutter 33 is connected to the sliding plate 32 and is used to cut the fabric. Optionally, the vertical plate 31 is mounted on the mounting plate 24. Further, the cutting assembly 30 also includes a lateral movement force element 34, a drive wheel (not shown), a guide strip (not indicated), a base plate 35, and a lifting power element 36. The lateral movement force element 34 is mounted on the sliding plate 32 and is used to drive the drive wheel to rotate. The guide strip is mounted on the vertical plate 31, and the drive wheel meshes with the guide strip. The sliding plate 32 slides through the cooperation of the drive wheel and the guide strip. The base plate 35 is slidably mounted on the sliding plate 32. The lifting power element 36 is mounted on the vertical plate 31 and is used to drive the base plate 35 to slide, causing the cutter 33 to move closer to or away from the fabric.
[0032] In one embodiment, the cutting assembly 30 further includes a blade cover 37 and a cutting power element 38. The blade cover 37 is mounted on the slide plate 32 and covers the cutter 33. The cutting power element 38 is mounted on the slide plate 32 and is used to drive the cutter 33 to rotate. The cutting assembly 30 also includes a first support plate 39 and a second support plate 31a. The first support plate 39 and the second support plate 31a are installed on the base plate 21 at intervals. Both the first support plate 39 and the second support plate 31a are used to support the fabric. The cutter 33 passes through the second support plate 31a. The cutting assembly 30 also includes a support plate 32a, a fixed seat 33a, a pressing power element 34a, a pressing frame 35a, and a pressing roller 36a. One end of the support plate 32a is mounted on the slide plate 32, and the fixed seat 33a is mounted on the end of the support plate 32a away from the slide plate 32. The pressing power element 34a is mounted on the fixed seat 33a and is used to drive the pressing frame 35a to rise and fall. The pressing frame 35a is slidably mounted on the support plate 32a, and the pressing roller 36a is pivotally connected to the pressing frame 35a. The pressing roller 36a is used to flatten the fabric for processing. Optionally, the pressing roller 36a is provided corresponding to the needle seat 27. Further, there are two pressing rollers 36a.
[0033] like Figure 1 As shown, there are two quilting components 20 and two cutting components 30, and they correspond one to one; the two quilting components 20 are symmetrically arranged along the axis of symmetry of the frame 10 to realize the synchronous processing of both sides of the fabric.
[0034] In use, the conveying mechanism transports the fabric, which slides onto the first support plate 39 and the second support plate 31a. When processing straight lines, the telescopic power element 26 drives the lifting plate 25 closer to the needle holder 27, thereby bringing the machine head 22 closer to the needle holder 27 to achieve quilting. The lifting power element 36 drives the base plate 35 down, thereby bringing the cutter 33 closer to the second support plate 31a to achieve cutting. At the same time, the pressing power element 34a drives the pressing frame 35a down, thereby pressing the pressure roller 36a flattening the fabric. When quilting an arc shape is required, the machine head 22 moves closer to the needle holder 27. At the same time, the sliding power element 23 drives the base plate 21 to slide laterally along the frame 10. Since the fabric is conveyed vertically, an arc shape can be quilted. Simultaneously, the sliding plate 32 moves synchronously in the opposite direction to the lateral movement of the base plate 21, thereby driving the cutter 33 to move laterally, keeping the cutting line of the fabric and the position of the cutter 33 unchanged, thus achieving straight cutting.
[0035] The quilting and cutting integrated device 100 of this utility model uses a fabric sliding on a frame 10. The machine head 22 quilts the fabric, and at the same time, the cutter 33 cuts the fabric, realizing quilting and cutting. When quilting an arc, the base plate 21 moves laterally, thereby driving the machine head 22 to move laterally. At the same time, the slide plate 32 moves synchronously in the opposite direction of the lateral movement of the base plate 21, thereby driving the cutter 33 to move laterally, so that the cutting line of the fabric and the position of the cutter 33 remain unchanged, realizing straight cutting. This quilting and cutting integrated device 100 can quilt both straight lines and arcs, and is convenient to use.
[0036] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0037] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.
Claims
1. A quilting and cutting integrated device, characterized in that, The machine includes a frame, a quilting assembly, and a cutting assembly. The quilting assembly includes a base plate and a machine head. The base plate is slidably mounted on the frame, and the machine head is connected to the base plate. The cutting assembly includes a vertical plate, a sliding plate, and a cutter. The vertical plate is connected to the base plate, the sliding plate is slidably mounted on the vertical plate, and the cutter is connected to the sliding plate.
2. The quilting and cutting integrated device according to claim 1, characterized in that, The quilting assembly also includes a sliding power element, a gear, and a rack. The sliding power element is mounted on the base plate and is used to drive the gear to rotate. The gear meshes with the rack. The rack is mounted on the frame.
3. The quilting and cutting integrated device according to claim 1, characterized in that, The quilting assembly also includes a chassis, a mounting plate, a lifting plate, and a telescopic power element. The chassis is mounted on the base plate, the mounting plate is mounted on the chassis, the lifting plate is slidably mounted on the mounting plate, the telescopic power element is mounted on the mounting plate and is used to drive the lifting plate to slide, the machine head is mounted on the lifting plate, and the upright plate is mounted on the mounting plate.
4. The quilting and cutting integrated device according to claim 1, characterized in that, The cutting assembly further includes a lateral movement force element, a drive wheel, a guide strip, a base plate, and a lifting power element. The lateral movement force element is installed on the slide plate and is used to drive the drive wheel to rotate. The guide strip is installed on the upright plate, and the drive wheel meshes with the guide strip. The base plate is slidably disposed on the slide plate, and the lifting power element is installed on the upright plate and is used to drive the base plate to slide.
5. The quilting and cutting integrated device according to claim 4, characterized in that, The cutting assembly further includes a blade cover and a cutting power element. The blade cover is mounted on the base plate and covers the cutting blade. The cutting power element is mounted on the base plate and is used to drive the cutting blade to rotate.
6. The quilting and cutting integrated device according to claim 1, characterized in that, The cutting assembly further includes a support plate, a fixed seat, a pressing power element, a pressing frame, and a pressing roller. One end of the support plate is mounted on the slide plate, the fixed seat is mounted on the end of the support plate away from the slide plate, the pressing power element is mounted on the fixed seat, and the pressing power element is used to drive the pressing frame to rise and fall. The pressing frame is slidably mounted on the support plate, and the pressing roller is pivotally connected to the pressing frame.
7. The quilting and cutting integrated device according to claim 6, characterized in that, The quilting assembly also includes a needle holder, which is mounted on the base plate and is positioned corresponding to the machine head; the pressure roller is positioned corresponding to the needle holder.
8. The quilting and cutting integrated device according to claim 1, characterized in that, The cutting assembly further includes a first support plate and a second support plate, which are installed on the base plate at intervals, and the cutter passes through the second support plate.
9. The quilting and cutting integrated device according to claim 1, characterized in that, The quilting assembly further includes a sensor, a first limiting member, and a second limiting member. The sensor is installed on the base plate, and the first limiting member and the second limiting member are installed at a distance on one side of the frame. The sensor is used to sense the first limiting member and the second limiting member.
10. The quilting and cutting integrated device according to claim 1, characterized in that, There are two quilting components and two cutting components, and they correspond one-to-one; the two quilting components are symmetrically arranged along the axis of symmetry of the frame.