Centrifugal separator system for ectoine fermentation liquor

Abstract

The utility model discloses an ectoine fermentation liquor centrifugal separator system, which relates to the technical field of horizontal centrifugal machines and comprises a centrifugal machine main body, a cooling module is arranged on the outer side of the centrifugal machine main body, a secondary filtering module is arranged at the lower end of the centrifugal machine main body, and the centrifugal machine main body comprises a first motor, a spiral pusher and a rotary drum. The side end face of the centrifugal machine body is provided with a feeding port, the bottom of the centrifugal machine body is provided with a liquid phase outlet and a solid phase outlet, the secondary filtering module comprises a filtering cloth bag, a second motor and a wringing roller, the filtering cloth bag is detachably installed in the liquid phase outlet, and the second motor is fixedly installed on the side end face of the liquid phase outlet. A connecting rod is arranged on an output shaft of the second motor, and the wringing roller is installed on the connecting rod and rotationally connected with the connecting rod. The solid-liquid separation device has the advantages of efficient secondary filtration and low-temperature control, and solves the problems that in the solid-liquid separation process of existing equipment, a large amount of solid residues exist, a filter bag is prone to being blocked, and temperature-sensitive components are prone to being inactivated.

Description

TECHNICAL FIELD

[0001] The utility model relates to horizontal centrifuge technical field, concretely is a kind of tetrahydropyrimidine fermentation broth centrifugal separator system. BACKGROUND

[0002] In biological fermentation industry, tetrahydropyrimidine is widely used in medicine, food and cosmetics as an important functional compound. Its production process involves the solid-liquid separation of fermentation broth, which has a direct impact on product purity and activity. At present, the commonly used solid-liquid separation equipment is mainly centrifuge, which separates the solid phase from the liquid phase in the fermentation broth by centrifugal force generated by high-speed rotation.

[0003] In the centrifugal separation process of tetrahydropyrimidine fermentation broth, although most of the solid-liquid separation can be effectively realized by high-speed centrifugation and secondary filtration module, a small amount of tetrahydropyrimidine crystals may still be left in the final obtained liquid phase, which needs to be collected by secondary filtration. This phenomenon is usually related to factors such as small crystal size and close density to mother liquor, which makes it difficult to be completely settled or removed by filtration. In addition, due to the limitation of centrifuge separation precision, part of the small crystals may pass through the filter medium with the liquid phase, thereby affecting the separation purity. Especially when dealing with high concentration fermentation broth, the filter cloth bag pores are easily blocked by small particles, further reducing the filtration efficiency and exacerbating the crystal residue problem. On the other hand, most of the existing centrifuges do not have a cooling module, and temperature change may also promote the denaturation and inactivation of tetrahydropyrimidine. Therefore, a tetrahydropyrimidine fermentation broth centrifugal separator system is needed to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of tetrahydropyrimidine fermentation broth centrifugal separator system, with the advantages of efficient secondary filtration and low temperature control, solve the problem of solid residue, filter bag easy to block and temperature sensitive component easy to inactivate in the solid-liquid separation process of existing equipment.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a kind of tetrahydropyrimidine fermentation broth centrifugal separator system, including centrifuge main body, the outer side of the centrifuge main body is provided with cooling module, the lower end of the centrifuge main body is provided with secondary filtration module;

[0006] The centrifuge main body includes first motor, screw pusher and drum, the side end face of the centrifuge main body is provided with feed inlet, the bottom of the centrifuge main body is provided with liquid phase outlet and solid phase outlet, the secondary filtration module includes filter cloth bag, second motor and squeeze water roller, the filter cloth bag is detachably installed in liquid phase outlet, the second motor is fixedly installed in the side end face of liquid phase outlet, the output shaft of the second motor is provided with connecting rod, the squeeze water roller is installed on connecting rod and rotationally connected therewith, and the second motor rotates the squeeze water roller to extrude the filter cloth bag.

[0007] As a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system preferred of the utility model, the inner end surface of liquid phase outlet is provided with the pressing plate matched with squeezing roller, and the connecting rod is made of elastic metal.

[0008] As a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system preferred of the utility model, the side close to filter cloth bag of pressing plate is provided with silica gel pad.

[0009] As a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system preferred of the utility model, the top of filter cloth bag is provided with fixed frame, and the inner end surface of liquid phase outlet is provided with limiting flange matched with fixed frame.

[0010] As a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system preferred of the utility model, the side end surface of fixed frame is provided with sliding groove, and plug-in board and spring are arranged in sliding groove, and plug-in board is elastically connected with fixed frame by spring.

[0011] As a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system preferred of the utility model, the lower end surface of plug-in board is provided with vertical plate, and the upper end surface edge of plug-in board is rounded corner treatment.

[0012] As a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system preferred of the utility model, the cooling module includes cooling jacket and spiral blade, the cooling jacket is provided with refrigerant chamber, the upper end surface of cooling jacket is provided with refrigerant inlet and refrigerant outlet, and the spiral blade is installed in refrigerant chamber.

[0013] Compared with prior art, the utility model has the advantages as follows:

[0014] 1, the utility model discloses a squeezing roller, elastic connecting rod and the combined structure of pressing plate in secondary filtration module, and the detachable filter cloth bag is intermittently extruded under the driving of second motor, and the discharge of residual liquid in bag is accelerated by mechanical pressure, so that the problem of slow discharge speed and easy blockage of filter bag after solid-liquid separation of traditional centrifuge is solved, and the elastic space is prevented by the buffer design of silica gel pad between squeezing roller and pressing plate, so that the smoothness and stability of equipment operation are ensured, and the service life of filter bag is prolonged.

[0015] 2, the cooling module of the utility model adopts the cooperation design of spiral blade and refrigerant chamber, refrigerant flows uniformly along spiral flow channel, so that the centrifuge main body operates in low-temperature environment, effectively solves the problem that tetrahydropyrimidine is easy to inactivate at high temperature, and the refrigerant circulation coverage is wide in combination with the integrated structure of centrifuge main body and cooling jacket, so that the defect of local temperature unevenness in traditional cooling mode is avoided, the activity of product is ensured, and the utility model is suitable for the treatment scene of tetrahydropyrimidine biological fermentation liquid sensitive to temperature control.

[0016] 3、The utility model discloses the fixed frame of filter cloth bag is with the structure of sliding slot insert board to be connected through spring elasticity limit flange, cooperate insert board fillet and vertical board design, realized the quick installation and disassembly of filter bag, and user only needs to press insert board to complete the replacement operation, solved the traditional filter bag to load and unload complicated, time -consuming long's pain point, significantly promoted equipment maintenance efficiency, and the separation efficiency and operation convenience are given priority to. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic diagram of the utility model;

[0018] Figure 2 It is the plan view of the utility model;

[0019] Figure 3 It is the Figure 2 sectional view of A-A of the utility model;

[0020] Figure 4 It is the Figure 3 enlarged view of B of the utility model;

[0021] Figure 5 It is the front view of the utility model;

[0022] Figure 6 It is the Figure 3 enlarged view of C of the utility model.

[0023] In the drawing: 1, centrifuge main body;101, first motor;102, feed inlet;103, liquid phase outlet;1031, limit flange;104, solid phase outlet;105, screw pusher;106, drum;2, cooling module;201, cooling jacket;2011, refrigerant inlet;2012, refrigerant outlet;2013, refrigerant chamber;202, spiral blade;3, secondary filtration module;301, second motor;302, connecting rod;3021, wringing roller;303, filter cloth bag;304, pressing plate;3041, silica gel pad;305, fixed frame;3051, sliding slot;306, insert plate;3061, vertical plate;307, spring. DETAILED DESCRIPTION

[0024] Please refer to Figures 1-6 , a kind of tetrahydropyrimidine fermentation liquid centrifugal separator system, including centrifuge main body 1, the outside of centrifuge main body 1 is provided with cooling module 2, the lower end of centrifuge main body 1 is provided with secondary filtration module 3;

[0025] The centrifuge body 1 includes a first motor 101, a screw pusher 105 and a drum 106, the side end face of the centrifuge body 1 is provided with a feeding port 102, the bottom of the centrifuge body 1 is provided with a liquid phase outlet 103 and a solid phase outlet 104, the secondary filtration module 3 includes a filter bag 303, a second motor 301 and a squeezing roller 3021, the filter bag 303 is detachably installed in the liquid phase outlet 103, the second motor 301 is fixedly installed on the side end face of the liquid phase outlet 103, a connecting rod 302 is arranged on the output shaft of the second motor 301, the squeezing roller 3021 is installed on the connecting rod 302 and is rotationally connected thereto, and the second motor 301 rotates the squeezing roller 3021 through the connecting rod 302 to rotate and squeeze the filter bag 303.

[0026] Further, the inner end face of the liquid phase outlet 103 is provided with a pressing plate 304 matched with the squeezing roller 3021, and the connecting rod 302 is made of elastic metal.

[0027] The second motor 301 rotates the squeezing roller 3021 around the output shaft of the second motor 301 through the connecting rod 302, so that the squeezing roller 3021 and the pressing plate 304 intermittently squeeze the filter bag 303, press the solution in the filter bag 303 out, accelerate the discharge, the rotationally connected squeezing roller 3021 structure reduces the friction between the squeezing roller 3021 and the filter bag 303, and the smoothness of the equipment is improved.

[0028] Further, the side of the pressing plate 304 close to the filter bag 303 is provided with a silica gel pad 3041.

[0029] The silica gel pad 3041 is used for buffering, on the one hand to prevent the filter bag 303 from being worn and broken, and on the other hand to leave a certain elastic space to avoid that the filter bag 303 is trapped too much and the connecting rod 302 cannot be reset due to too large deformation.

[0030] Further, the top of the filter bag 303 is provided with a fixed frame 305, and the inner end face of the liquid phase outlet 103 is provided with a limiting flange 1031 matched with the fixed frame 305.

[0031] The filter bag 303 is hung on the limiting flange 1031 through the fixed frame 305, so as to prevent the filter bag 303 from falling off, facilitate replacement and cleaning of the filter bag 303, and improve the convenience of the equipment.

[0032] Further, the side end face of the fixed frame 305 is provided with a sliding groove 3051, the sliding groove 3051 is provided with a plug 306 and a spring 307, and the plug 306 is elastically connected with the fixed frame 305 through the spring 307.

[0033] The plug 306 is popped out by the reset action of the spring 307, and is clamped to the limiting flange 1031, so as to fix the filter cloth bag 303. When the filter cloth bag 303 needs to be disassembled, the plug 306 is put into the sliding groove 3051, so that the fixed frame 305 can smoothly pass through the limiting flange 1031, and the filter cloth bag 303 can be removed.

[0034] Further, the lower end surface of the plug 306 is provided with a vertical plate 3061, and the upper end surface edge of the plug 306 is chamfered.

[0035] The chamfered plug 306 can automatically extrude the spring 307 to shrink into the sliding groove 3051 when it is loaded into the liquid phase outlet 103 from bottom to top, and then rebound to clamp the upper end surface of the limiting flange 1031. The vertical plate 3061 is arranged at the lower end surface of the plug 306, so as to facilitate the user to move the plug 306, thereby quickly removing the fixed frame 305.

[0036] Further, the cooling module 2 comprises a cooling jacket 201 and a spiral blade 202. The cooling jacket 201 is provided with a refrigerant chamber 2013. The upper end surface of the cooling jacket 201 is provided with a refrigerant inlet 2011 and a refrigerant outlet 2012. The spiral blade 202 is installed in the refrigerant chamber 2013.

[0037] The refrigerant is injected through the refrigerant inlet 2011 and flows back through the refrigerant outlet 2012, so as to cool the centrifuge main body 1 and keep it in a low-temperature environment, thereby avoiding the high-temperature inactivation of tetrahydroprimidine. The spiral blade 202 separates the refrigerant chamber 2013 into a spiral flow channel, so as to force the refrigerant to spiral flow around the roller, thereby improving the uniformity of cooling.

[0038] In use, the filter bag 303 is hung on the limiting flange 1031 in the liquid phase outlet 103 through the fixing frame 305, the filter bag 303 is fixed by the plug plate 306 elastically connected in the spring 307 in the side end surface sliding groove 3051 of the fixing frame 305 clamping the limiting flange 1031, the first motor 101 is started, the tetrahydro pyrimidine fermentation liquid is sent into the centrifuge main body 1 through the feeding port 102, the drum 106 rotates under the driving of the first motor 101, the spiral pusher 105 cooperates with the drum 106 to centrifugally separate the fermentation liquid, the separated liquid phase is discharged through the liquid phase outlet 103, the solid phase is discharged through the solid phase outlet 104, in the liquid phase discharging process, the second motor 301 is started, the second motor 301 drives the water squeezing roller 3021 to rotate clockwise around the output shaft through the connecting rod 302, the water squeezing roller 3021 intermittently extrudes the filter bag 303 between the water squeezing roller 3021 and the pressing plate 304 on the inner end surface of the liquid phase outlet 103, the solution in the filter bag 303 is pressed out to accelerate the discharge, a small amount of tetrahydro pyrimidine crystal remaining in the liquid phase is intercepted, the silica gel pad 3041 on the pressing plate 304 plays a role of buffering and protecting the filter bag 303, at the same time, the coolant is injected through the coolant inlet 2011 of the cooling jacket 201, the coolant spirally flows around the rotating roller in the coolant chamber 2013 provided with the spiral blade 202, returns through the coolant outlet 2012, and cools the centrifuge main body 1, so that the tetrahydro pyrimidine is ensured to be in a low-temperature environment to avoid high-temperature inactivation.

[0039] The above only is the preferred embodiment of the utility model, and does not limit the utility model, and any modification, equivalent replacement and improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A tetrahydropyrimidine fermentation broth centrifuge separator system comprising a centrifuge body (1), characterised in that: The centrifuge body (1) is provided with a cooling module (2) on the outer side, and the lower end of the centrifuge body (1) is provided with a secondary filtering module (3); The centrifuge body (1) comprises a first motor (101), a spiral pusher (105) and a rotary drum (106), the side end face of the centrifuge body (1) is provided with a feeding port (102), the bottom of the centrifuge body (1) is provided with a liquid phase outlet (103) and a solid phase outlet (104), the secondary filtering module (3) comprises a filtering cloth bag (303), a second motor (301) and a wringing roller (3021), the filtering cloth bag (303) is detachably installed in the liquid phase outlet (103), the second motor (301) is fixedly installed on the side end face of the liquid phase outlet (103), and the output shaft of the second motor (301) is provided with a connecting rod (302), and the wringing roller (3021) is installed on the connecting rod (302) and is in rotary connection with the connecting rod (302).

2. A tetrahydropyrimidine fermentation broth centrifuge system as claimed in claim 1, characterized in that: The inner end face of the liquid phase outlet (103) is provided with a pressing plate (304) matched with the wringing roller (3021), and the connecting rod (302) is made of elastic metal.

3. A tetrahydropyrimidine fermentation broth centrifuge system as defined in claim 2, characterized by: The side of the pressing plate (304) close to the filtering cloth bag (303) is provided with a silica gel pad (3041).

4. A tetrahydropyrimidine fermentation broth centrifuge system as defined in claim 1, wherein: The top of the filtering cloth bag (303) is provided with a fixed frame (305), and the inner end face of the liquid phase outlet (103) is provided with a limiting flange (1031) matched with the fixed frame (305).

5. A tetrahydropyrimidine fermentation broth centrifuge system as defined in claim 4, characterized by: The side end face of the fixed frame (305) is provided with a sliding groove (3051), and the sliding groove (3051) is provided with a plug (306) and a spring (307), and the plug (306) is elastically connected with the fixed frame (305) through the spring (307).

6. A tetrahydropyrimidine fermentation broth centrifuge system as claimed in claim 5, characterized in that: The lower end face of the plug (306) is provided with a vertical plate (3061), and the upper end face edge of the plug (306) is chamfered.

7. A tetrahydropyrimidine fermentation broth centrifuge system as defined in claim 1, wherein: The cooling module (2) comprises a cooling jacket (201) and a spiral blade (202), the cooling jacket (201) is provided with a refrigerant chamber (2013) in the inside, the upper end face of the cooling jacket (201) is provided with a refrigerant inlet (2011) and a refrigerant outlet (2012), and the spiral blade (202) is installed in the refrigerant chamber (2013).

Images