Casting device with anti-splashing function
By designing an anti-splashing guide structure and a casting module, the problem of liquid material splashing in the casting device was solved, creating a safe working environment and ensuring worker safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-04-10
AI Technical Summary
Existing casting equipment is prone to spilling and splashing liquid casting material during injection, posing a safety hazard to workers.
An anti-splashing guiding structure is adopted, including a support mounting plate, a gill plate guide tube, and a support reinforcement column. It guides the molten material to prevent splashing. Combined with the modular design of the casting structure, it ensures that the molten material does not splash randomly during injection.
It effectively prevents the splashing of molten casting materials, provides a safe working environment, and ensures the safety of workers.
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Figure CN224101820U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of casting device with anti-splashing function, in particular to a kind of casting device with anti-splashing function, belong to casting device technical field. BACKGROUND
[0002] Casting device is used to inject liquid metal or plastic material into mold to manufacture specific shape product, casting device can quickly convert liquid material into solid product, shorten production cycle, accelerate product listing time, so casting device plays an important role in manufacturing, and has important significance for promoting the development of manufacturing industry;
[0003] But the existing casting device when injecting casting liquid material, often there is scattered casting liquid material with air wave randomly up splashing phenomenon, which makes operating workers be easily injured when operating, so that operating workers cannot be provided with a relatively safe working environment, and the safety of operating workers cannot be provided with certain guarantee.
[0004] Therefore, a kind of anti-splashing casting device is needed to solve the above problems. INVENTION CONTENTS
[0005] The utility model aims at providing a kind of casting device with anti-splashing function, the device can be by anti-splashing guide structure so that when injecting casting liquid material, there is scattered casting liquid material with air wave randomly up splashing phenomenon, which makes operating workers be not easily injured when operating, so that operating workers can be provided with a relatively safe working environment, and the safety of operating workers can be provided with certain guarantee.
[0006] In order to achieve the above purpose, the main technical scheme adopted by the utility model includes:
[0007] Anti-splashing guide structure, the anti-splashing guide structure is located above the material injection inlet, the anti-splashing guide structure is used to guide the quick injection of casting liquid material into the material injection inlet without splashing;
[0008] Casting structure, the casting structure is embedded and installed below the anti-splashing guide structure, the material injection inlet is opened on the casting structure, and the casting structure is used to shape casting liquid material.
[0009] Preferably, the anti-splashing guide structure includes a support mounting plate, a gill guide cylinder communicated on the support mounting plate, and a plurality of support reinforcing columns evenly arranged between the gill guide cylinder and the support mounting plate.
[0010] Preferably, the gill plate guide cylinder comprises a hollow truncated cone, a plurality of splash-proof guide ring-shaped curved plates arranged in the hollow truncated cone, a semi-spherical dome arranged at the top end of the hollow truncated cone, and a feeding port arranged on the semi-spherical dome.
[0011] Preferably, the casting structure comprises two support foot bases, a support lower pressing base arranged on the two support foot bases, a casting lower mold block embeddedly installed on the support lower pressing base, a support upper pressing base arranged above the support lower pressing base, a casting upper mold block embeddedly installed on the support upper pressing base, and a lifting rod installed between the end corners of the support lower pressing base and the support upper pressing base.
[0012] Preferably, the support installation plate side is provided with an embedded limiting block, the support upper pressing base is provided with an embedded limiting groove matched with the embedded limiting block, and the support installation plate end corner is fixedly installed on the support upper pressing base through a bolt.
[0013] Preferably, the pouring feeding port is arranged on the support upper pressing base, and the casting lower mold block and the casting upper mold block are sealedly clamped together and communicated with the pouring feeding port.
[0014] Preferably, the support lower pressing base is provided with a lower demolding water cooling groove pipe, the support upper pressing base is provided with an upper demolding water cooling groove pipe, and a demolding pushing assembly is clamped and installed between the two support foot bases.
[0015] The utility model at least has the following beneficial effects:
[0016] 1. The utility model discloses a splash-proof guide structure, which can prevent the scattered casting liquid from being randomly turned up and splashed with air waves when the casting liquid is injected, so that the workers are not easily injured during work, a relatively safe working environment is provided for the workers, and the safety of the workers is ensured. DRAWINGS
[0017] The drawings described herein are used to provide further understanding of the present application, constitute a part of the present application, and are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0018] Figure 1 It is a whole appearance structure schematic view of the utility model;
[0019] Figure 2 It is a splash-proof guide structure schematic view of the utility model;
[0020] Figure 3 It is a half cut internal schematic view of the splash-proof guide structure of the utility model.
[0021] Figure 4 The lower casting module structure schematic view of the utility model;
[0022] Figure 5 The upper casting module structure schematic view of the utility model;
[0023] Figure 6 The whole half-section internal structure schematic view of the utility model.
[0024] In the figure, 1, splash-proof guiding structure, 2, pouring material injection port, 3, casting structure, 4, support mounting plate, 5, gill plate guiding cylinder, 6, support reinforcing column, 7, circular truncated cone hollow cylinder, 8, splash-proof guiding annular curved plate, 9, hemispherical dome, 10, material inlet, 11, support foot, 12, support lower pressing seat, 13, lower casting module, 14, support upper pressing seat, 15, upper casting module, 16, lifting rod, 17, embedded limiting block, 18, embedded limiting groove, 19, lower demolding water cooling tank pipe, 20, upper demolding water cooling tank pipe, 21, demolding pushing assembly. DETAILED DESCRIPTION
[0025] The embodiments of the present application will be described in detail below with the accompanying drawings and examples, so that the realization process of how the present application applies technical means to solve technical problems and achieves technical effects can be fully understood and implemented.
[0026] As Figures 1-6 shown, the splash-proof casting device provided by the embodiment comprises:
[0027] The splash-proof guiding structure 1 is located above the pouring material injection port 2, and is used for guiding the splash-proof rapid injection of the casting liquid material into the pouring material injection port 2. The pouring material injection port 2 is convenient for the casting liquid material injected from the splash-proof guiding structure 1 to enter the casting structure 3.
[0028] The casting structure 3 is embedded and mounted below the splash-proof guiding structure 1, and the pouring material injection port 2 is arranged on the casting structure 3. The casting structure 3 is used for shaping the casting liquid material.
[0029] The splash-proof guiding structure can prevent the scattered casting liquid material from being randomly upwardly splashed with air waves when the casting liquid material is injected, so that the operation workers are not easily injured during operation, thereby providing a relatively safe operation environment for the operation workers, and further providing a certain guarantee for the safety of the operation workers.
[0030] Further, as Figure 2 and Figure 3As shown, the anti-splashing guide structure 1 comprises a support mounting plate 4, a gill plate guide cylinder 5 arranged on the support mounting plate 4, and a plurality of support reinforcing columns 6 evenly arranged between the gill plate guide cylinder 5 and the support mounting plate 4. The support mounting plate 4 is convenient for fixing and supporting the gill plate guide cylinder 5. The gill plate guide cylinder 5 is internally provided with a plurality of ring plates similar to fish gills, which can block the splashing of scattered casting liquid. The gill plate guide cylinder 5 is convenient for guiding the anti-splashing casting liquid to quickly enter the pouring inlet 2. The plurality of support reinforcing columns 6 are convenient for reinforcing and supporting the gill plate guide cylinder 5.
[0031] Further, as shown in Figure 2 and Figure 3 , the gill plate guide cylinder 5 comprises a circular truncated cone hollow cylinder 7, a plurality of anti-splashing guide ring-shaped curved plates 8 arranged in the circular truncated cone hollow cylinder 7, a semi-spherical dome 9 arranged at the top end of the circular truncated cone hollow cylinder 7, and a material inlet 10 arranged on the semi-spherical dome 9. The circular truncated cone hollow cylinder 7 is convenient for fixing and supporting the plurality of anti-splashing guide ring-shaped curved plates 8, and is also convenient for the casting liquid to smoothly enter the pouring inlet 2. The plurality of anti-splashing guide ring-shaped curved plates 8 are convenient for layer-by-layer blocking of the scattered casting liquid that is randomly splashed upward with the rising air waves, so that a large amount of scattered casting liquid will not be randomly splashed upward with the rising air waves. The semi-spherical dome 9 is convenient for blocking the scattered casting liquid that is splashed out from the center part of the plurality of anti-splashing guide ring-shaped curved plates 8. The material inlet 10 is convenient for injecting the casting liquid into the anti-splashing guide structure 1.
[0032] Further, as shown in Figure 4 , Figure 5 and Figure 6 , the pouring structure 3 comprises two support foot seats 11, a support lower pressing seat 12 arranged on the two support foot seats 11, a pouring lower mold block 13 embedded and mounted on the support lower pressing seat 12, a support upper pressing seat 14 arranged above the support lower pressing seat 12, a pouring upper mold block 15 embedded and mounted on the support upper pressing seat 14, and a lifting rod 16 mounted between the end corners of the support lower pressing seat 12 and the support upper pressing seat 14. The two support foot seats 11 are convenient for fixing and supporting the support lower pressing seat 12. The support lower pressing seat 12 is convenient for fixing and supporting the pouring lower mold block 13. After the pouring lower mold block 13 and the pouring upper mold block 15 are sealed and clamped together, they are convenient for providing a pouring space for the castings. The support upper pressing seat 14 is convenient for fixing and supporting the pouring upper mold block 15. The four lifting rods 16 are convenient for realizing the sealed clamping or separation of the pouring lower mold block 13 and the pouring upper mold block 15 by lifting themselves.
[0033] Further, as shown in Figure 2 , Figure 3 and Figure 4As shown, the support mounting plate 4 side is provided with embedded limiting block 17, support upper pressure seat 14 is provided with embedded limiting groove 18 which is matched with embedded limiting block 17, support mounting plate 4 end corner is fixedly installed on support upper pressure seat 14 through bolt, embedded limiting block 17 and embedded limiting groove 18 are matched to facilitate support mounting plate 4 to be clamped and installed on support upper pressure seat 14, and embedded limiting block 17 can also share certain pressure for the bolt of support mounting plate 4.
[0034] Further, as shown in Figure 4 , Figure 6 As shown, the pouring inlet 2 is provided on the support upper pressure seat 14, and the pouring lower module 13 and the pouring upper module 15 are sealed and clamped together and communicated with the pouring inlet 2, so that the pouring liquid flowing from the pouring inlet 2 can enter the pouring space of the pouring lower module 13 and the pouring upper module 15 after being sealed and clamped.
[0035] Further, as shown in Figure 1 , Figure 4 , Figure 5 , and Figure 6 As shown, the support lower pressure seat 12 is provided with a lower demolding water cooling groove pipe 19, the support upper pressure seat 14 is provided with an upper demolding water cooling groove pipe 20, and a demolding pushing assembly 21 is clamped and installed between the two support foot seats 11, and the lower demolding water cooling groove pipe 19 and the upper demolding water cooling groove pipe 20 are communicated with external water cooling devices respectively, so that the workpiece after pouring can be quickly cooled, and the demolding pushing assembly 21 facilitates the pushing of the workpiece after pouring to facilitate smooth demolding.
[0036] As shown in Figures 1-6 The principle of the anti-splashing pouring device provided by the embodiment is as follows: when the device is used, the anti-splashing guide structure 1 is first clamped and installed on the support upper pressure seat 14, at this time, the embedded limiting block 17 is clamped in the embedded limiting groove 18, then the support mounting plate 4 is fixedly locked on the support upper pressure seat 14 through bolts, then the lower demolding water cooling groove pipe 19 and the upper demolding water cooling groove pipe 20 are connected with external water cooling devices, and then the four lifting rods 16 are synchronously contracted to make the pouring lower module 13 and the pouring upper module 15 sealed and clamped together.
[0037] At this time, the pouring liquid can be slowly introduced into the pouring inlet 2 provided on the support upper pressure seat 14 through the anti-splashing guide structure 1, the pouring liquid flowing into the pouring inlet 2 will finally flow into the pouring space of the pouring lower module 13 and the pouring upper module 15 after being sealed and clamped, and the casting and shaping of the workpiece can be completed in the space;
[0038] When the casting liquid is poured into the anti-splashing guide structure 1, the casting liquid will first enter the hollow cylinder 7, but most of the casting liquid will directly pass through the center of the anti-splashing guide ring-shaped curved plate 8 to enter the pouring inlet 2, and only a small part of the casting liquid will be drawn to the center of the anti-splashing guide ring-shaped curved plate 8 to enter the pouring inlet 2. In this process, there will be a large amount of upward rising air waves, and these rising air waves will wrap the splashing casting liquid and fly out. At this time, the fine casting liquid splashed and flown out around the hollow cylinder 7 will be intercepted layer by layer by the anti-splashing guide ring-shaped curved plate 8, so that it is integrated into the casting liquid flowing into the pouring inlet 2.
[0039] When the pouring of the casting liquid is completed, the casting liquid will not block the center of the anti-splashing guide ring-shaped curved plate 8, which will cause the upward rising air waves to wrap the splashing casting liquid and fly out around the hollow cylinder 7. The fine casting liquid splashed and flown out around the hollow cylinder 7 will be intercepted layer by layer by the anti-splashing guide ring-shaped curved plate 8, but a part of it will fly out from the center of the anti-splashing guide ring-shaped curved plate 8. At this time, the semi-spherical dome 9 will again intercept the fine casting liquid splashed and flown out from the center of the anti-splashing guide ring-shaped curved plate 8, and even if there is fine casting liquid splashed and flown out, it will fly into the device for pouring the casting liquid, which will prevent the phenomenon of scattered casting liquid randomly flying upward and splashing with air waves, so that the workers will not be easily injured during work, thereby providing a relatively safe working environment for the workers, and further providing a certain guarantee for the safety of the workers.
[0040] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the forms disclosed herein, and should not be considered as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein by the above teachings or related technologies or knowledge. Any modification and change made by those skilled in the art without departing from the spirit and scope of the present application shall be within the protection scope of the appended claims of the present application.
Claims
1. A casting device with anti-splashing function, characterized in that, The utility model relates to a casting structure and a splash-proof guide structure, and belongs to the field of casting equipment. The utility model provides a splash-proof guide structure (1) is located above the pouring inlet (2), and the splash-proof guide structure (1) is used to guide the quick injection of casting liquid material to the pouring inlet (2) in a splash-proof manner. The utility model provides a casting structure (3) is embeddedly installed below the splash-proof guide structure (1), the pouring inlet (2) is arranged on the casting structure (3), and the casting structure (3) is used to shape the casting liquid material.
2. The casting device with anti-splashing function according to claim 1, characterized in that: The splash-proof guide structure (1) comprises a supporting installation plate (4), a gill plate guide cylinder (5) arranged on the supporting installation plate (4) and a plurality of supporting reinforcing columns (6) evenly arranged between the gill plate guide cylinder (5) and the supporting installation plate (4).
3. The casting device with anti-splashing function according to claim 2, characterized in that: The gill plate guide cylinder (5) comprises a hollow cylinder (7) in the shape of a circular truncated cone, a plurality of splash-proof guide annular curved plates (8) arranged in the hollow cylinder (7), a semispherical dome (9) arranged at the top end of the hollow cylinder (7) and an inlet (10) arranged on the semispherical dome (9).
4. The casting device with anti-splashing function according to claim 3, characterized in that: The casting structure (3) comprises two supporting foot bases (11), a supporting lower pressing base (12) arranged on the two supporting foot bases (11), a casting lower mold block (13) embeddedly installed on the supporting lower pressing base (12), a supporting upper pressing base (14) arranged above the supporting lower pressing base (12), a casting upper mold block (15) embeddedly installed on the supporting upper pressing base (14) and a lifting rod (16) installed between the end corners of the supporting lower pressing base (12) and the supporting upper pressing base (14).
5. The casting device with anti-splashing function according to claim 4, characterized in that: The side surface of the supporting installation plate (4) is provided with an embedded limiting block (17), the supporting upper pressing base (14) is provided with an embedded limiting groove (18) matched with the embedded limiting block (17), and the end corners of the supporting installation plate (4) are fixedly installed on the supporting upper pressing base (14) through bolts.
6. The casting device with anti-splashing function according to claim 4, characterized in that: The pouring inlet (2) is arranged on the supporting upper pressing base (14), and the casting lower mold block (13) and the casting upper mold block (15) are in sealing engagement and are in communication with the pouring inlet (2).
7. The casting device with anti-splashing function according to claim 6, characterized in that: A lower demolding water cooling groove pipe (19) is arranged on the supporting lower pressing base (12), an upper demolding water cooling groove pipe (20) is arranged on the supporting upper pressing base (14), and a demolding pushing assembly (21) is clamped and installed between the two supporting foot bases (11).