High-activity epoxy-terminated silicone oil production device

Abstract

The utility model relates to the technical field of silicone oil production equipment, and discloses a high-activity-end epoxy silicone oil production device which comprises a tank body, a sealing connector is arranged on one side of the top of the tank body, a second sealing connector is arranged on the side, away from the sealing connector, of the top of the tank body, and a sealing sliding ring is welded to the end, close to the sealing connector, of the inner wall of the tank body. A second sealing sliding ring is welded to the end, close to the second sealing connector, of the inner wall of the tank body, a second rotating disc is rotationally connected to the inner wall of the second sealing sliding ring, and the output end of the second sealing sliding ring and the output end of the second rotating disc are sleeved with six heat exchange pipes which are annularly distributed at equal intervals. Through the mutual cooperation of the structures, the fluidity and the heat exchange efficiency of silicone oil are improved, the formation of an oil film is effectively avoided, the quality and the stability of a product are ensured, meanwhile, the structural stability and the sealing performance of the device are enhanced, and the device is more practical.

Description

Technical Field

[0001] This utility model relates to the technical field of silicone oil production equipment, specifically a high-activity epoxy silicone oil production device. Background Technology

[0002] Highly reactive end-capped epoxy silicone oil is a silicone oil product with a special chemical structure and superior performance. The epoxy groups at the ends of its molecular chains endow it with high reactivity, enabling it to react chemically with a variety of substances. Therefore, it is widely used in various fields such as fabric finishing agents, leather treatment agents, cosmetic additives, and industrial lubricants. In fabric finishing, highly reactive end-capped epoxy silicone oil can significantly improve the softness, smoothness, and antistatic properties of fabrics; in leather treatment, it can enhance the waterproof, stain-resistant, and abrasion-resistant properties of leather; in the cosmetics field, it helps improve the skin feel and stability of products. With the continuous improvement of material performance requirements across industries, the market demand for highly reactive end-capped epoxy silicone oil is increasing. Therefore, developing an efficient and stable production facility for highly reactive end-capped epoxy silicone oil is of significant practical importance.

[0003] Traditional high-activity epoxy silicone oil production equipment typically employs a static heat exchange tube design in the heat exchange stage. When the silicone oil flows within the tubes, friction from the tube walls and the viscosity of the silicone oil itself easily lead to the formation of an oil film in localized areas. This oil film severely hinders heat transfer between the silicone oil and cooling water, resulting in a significant reduction in heat exchange efficiency. Furthermore, the oil film affects the uniformity of silicone oil flow within the tubes, preventing some silicone oil from receiving sufficient cooling or heating, thus impacting product quality and stability. In addition, traditional equipment lacks effective agitation and dispersion methods during silicone oil processing, resulting in insufficient dispersion of the silicone oil before it enters the heat exchange tubes, further reducing heat exchange efficiency. Moreover, the structural design of traditional equipment is often inadequate, with poor component stability and sealing, leading to material leakage and equipment shaking. This not only affects the continuity and safety of the production process but also increases production costs and maintenance difficulty. Therefore, we propose a high-activity epoxy silicone oil production equipment. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a high-activity epoxy silicone oil production device, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a high-activity epoxy silicone oil production device, comprising a tank, a sealing connection port on one side of the top of the tank, a second sealing connection port on the side of the top of the tank away from the sealing connection port, a sealing sliding ring welded to one end of the inner wall of the tank near the sealing connection port, a rotating disk rotatably connected to the inner wall of the sealing sliding ring, a second sealing sliding ring welded to one end of the inner wall of the tank near the second sealing connection port, a second rotating disk rotatably connected to the inner wall of the second sealing sliding ring, and six heat exchange tubes distributed in an annular pattern at equal intervals connected to the output end of the second sealing sliding ring and the second rotating disk.

[0006] Preferably, the outer wall of the heat exchange tube is fitted with three stabilizing rings that are equidistantly distributed laterally, and the stabilizing rings are located between the rotating disk and the second rotating disk.

[0007] Preferably, the outer wall of the tank near the rotating disk is provided with a water circulation port, the output end of which extends to one end of the inner wall of the tank. The outer wall of the tank near the second rotating disk is provided with a second water circulation port, the output end of which extends to one end of the inner wall of the tank.

[0008] Preferably, a sealing baffle is provided on the inner wall of the tank near the sealing connection port, and the sealing baffle and the rotating disk form a converging chamber, which is located directly below the sealing connection port.

[0009] Preferably, the second rotating disk and the inner wall of one side of the tank form a second converging chamber, which is located directly below the second sealing connection port, and the converging chamber and the second converging chamber are connected by a heat exchange pipe.

[0010] Preferably, a servo motor is fixedly connected to the outer wall of the sealing partition on the side away from the rotating disk, a rotating shaft is fixedly connected to the output end of the servo motor, and a connecting shaft on the side of the rotating shaft away from the servo motor is fixedly connected to the outer wall of the rotating disk on one side.

[0011] Preferably, an inspection cover is movably connected to the outer wall of the tank near the servo motor, a handle is fixedly connected to the outer wall of the inspection cover, and two horizontally equidistant support bases are fixedly connected to the bottom of the tank.

[0012] Compared with the prior art, this utility model provides a high-activity epoxy silicone oil production device, which has the following beneficial effects:

[0013] 1. This high-activity epoxy silicone oil production device differs from traditional devices that often use static heat exchange tubes. In these devices, the silicone oil tends to form an oil film as it flows within the tubes, hindering heat transfer and resulting in low heat exchange efficiency. Furthermore, the uneven flow of the silicone oil affects product quality stability. This application, however, employs a rotating disk design that drives the heat exchange tubes to rotate. During rotation, the heat exchange tubes continuously propel the silicone oil, effectively preventing oil film formation. This dynamic flow allows the silicone oil to fully contact the inner wall of the heat exchange tubes, significantly increasing the heat exchange area and improving heat transfer efficiency. Simultaneously, the uniform flow ensures consistent temperature throughout the heat exchange process, resulting in more stable and superior quality high-activity epoxy silicone oil that better meets the high performance requirements of various industries.

[0014] 2. This high-activity epoxy silicone oil production unit addresses the shortcomings of traditional units, which often suffer from inadequate structural design, poor component stability and sealing, and susceptibility to material leakage and unit vibration. These issues not only affect the continuity and safety of the production process but also increase production costs and maintenance complexity. This unit, through its optimized structural design, incorporating components such as sealing sliding rings and sealing partitions, effectively improves the unit's sealing performance, preventing material leakage. Simultaneously, the support base design ensures the overall stability of the unit, preventing vibration during operation. Furthermore, the inclusion of an inspection cover facilitates the inspection and maintenance of internal components, further enhancing the unit's reliability and safety. Compared to traditional units, this unit provides a more stable and safer environment for the production of high-activity epoxy silicone oil, ensuring continuous production.

[0015] 3. In this high-activity epoxy silicone oil production device, the rotation of the rotary disc facilitates the smooth guidance of silicone oil into the heat exchange tube. After heat exchange treatment, the silicone oil is collected in the second collection chamber and discharged smoothly through the second sealed connection port. This reasonable design ensures that the silicone oil flows in an orderly manner throughout the entire process, improves processing efficiency, and ensures the smooth operation of the production process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a cross-sectional view of the present invention;

[0018] Figure 3 This is a top view of the present invention.

[0019] In the diagram: 1. Tank body; 2. Sealing connection port; 3. Second sealing connection port; 4. Sealing sliding ring; 5. Rotary disk; 6. Second sealing sliding ring; 7. Second rotating disk; 8. Heat exchange tube; 9. Stabilizing collar; 10. Water circulation port; 11. Second water circulation port; 12. Sealing baffle; 13. Servo motor; 14. Rotating shaft; 15. Inspection cover; 16. Handle; 17. Support base. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-3 A high-activity epoxy silicone oil production device includes a tank 1, which is the core container of the entire production device, providing a closed space for silicone oil processing and heat exchange, ensuring that the production process takes place in a relatively stable environment. A sealed connection port 2 is provided on one side of the top of the tank 1 for the input of materials such as silicone oil. Its sealing design prevents material leakage, ensuring accurate material addition and environmental cleanliness during the production process. A second sealed connection port 3 is provided on the top of the tank 1 away from the sealed connection port 2. The second sealed connection port 3 serves as the output port for the processed material, also possessing good sealing performance to ensure that the processed silicone oil can be discharged smoothly and without contamination. The inner wall of the tank 1 is close to... A sealing sliding ring 4 is welded to one end of the sealing connection port 2. The sealing sliding ring 4 provides an installation position and support for the rotating disk 5, and at the same time ensures the sealing performance of the rotating disk 5 when it rotates inside, preventing material from leaking to the outside of the tank body 1. The rotating disk 5 is rotatably connected to the inner wall of the sealing sliding ring 4. A second sealing sliding ring 6 is welded to the inner wall of the tank body 1 near the end of the second sealing connection port 3. The second sealing sliding ring 6 provides installation and support for the second rotating disk 7, ensuring the stable rotation of the second rotating disk 7, and maintaining the sealing state of this area. The second rotating disk 7 is rotatably connected to the inner wall of the second sealing sliding ring 6. Six heat exchange tubes 8 are equidistantly distributed in a ring shape at the output end of the second sealing sliding ring 6 and the second rotating disk 7.

[0022] Furthermore, the outer wall of the heat exchange tube 8 is fitted with three equidistant stabilizing rings 9 arranged laterally. The stabilizing rings 9 are located between the rotating disk 5 and the second rotating disk 7. The stabilizing rings 9 play a role in stabilizing the heat exchange tube 8, ensuring that the heat exchange tube 8 remains stable during the rotation driven by the rotating disk 5 and the second rotating disk 7, avoiding the impact of shaking on the flow of silicone oil in the tube and the heat exchange effect, and ensuring the continuity and stability of heat exchange.

[0023] Furthermore, a water circulation port 10 is provided on the outer wall of the tank body 1 near the rotating disk 5. The output end of the water circulation port 10 extends to one end of the inner wall of the tank body 1. The water circulation port 10 is used to input cooling water to the outside of the heat exchange tube 8, so that the cooling water can smoothly enter the heat exchange area and exchange heat with the silicone oil in the tube to achieve cooling of the silicone oil. A second water circulation port 11 is provided on the outer wall of the tank body 1 near the second rotating disk 7. The output end of the second water circulation port 11 extends to one end of the inner wall of the tank body 1. The second water circulation port 11 is used to discharge the cooling water after absorbing heat from the tank body 1 to ensure the circulation of cooling water and maintain the continuous heat exchange process.

[0024] Furthermore, a sealing baffle 12 is provided on the inner wall of the tank 1 near the sealing connection port 2. The sealing baffle 12 and the rotating disk 5 form a converging chamber. The converging chamber is located directly below the sealing connection port 2. The converging chamber can collect the silicone oil entering from the sealing connection port 2, which is convenient for the rotating disk 5 to stir and guide it into the heat exchange tube 8, thereby improving the efficiency and orderliness of silicone oil treatment.

[0025] Furthermore, the second rotating disk 7 and the inner wall of one side of the tank 1 form a second converging chamber. The second converging chamber is located directly below the second sealing connection port 3. The two converging chambers are connected by a heat exchange pipe 8. The second converging chamber is used to collect the silicone oil after heat exchange treatment and guide it to the second sealing connection port 3 for discharge, ensuring that the treated silicone oil can flow out of the device smoothly and complete the entire production process.

[0026] Furthermore, a servo motor 13 is fixedly connected to the outer wall of the sealing partition 12 on the side away from the rotating disk 5. The servo motor 13 serves as a power source to provide power for the rotation of the rotating disk 5. A rotating shaft 14 is fixedly connected to the output end of the servo motor 13. The rotating shaft 14 transmits the power of the servo motor 13 to the rotating disk 5. The connecting shaft on the side of the rotating shaft 14 away from the servo motor 13 is fixedly connected to the outer wall of the rotating disk 5 on one side to ensure that the power can be effectively transmitted to the rotating disk 5 and make the rotating disk 5 rotate stably.

[0027] Furthermore, two horizontally equidistant support bases 17 are fixedly connected to the bottom of the tank body 1. The support bases 17 can bear the weight of the tank body 1 and its internal materials and components, ensuring the overall stability of the device, preventing the device from shaking or tipping over during operation, and ensuring the safe and stable operation of the production process.

[0028] Instructions for use

[0029] Structural Description: 1. Tank 1: As the core container of the entire production unit, it provides a closed space for the processing and heat exchange of silicone oil, ensuring that the production process is carried out in a relatively stable environment. All other components are installed inside or on the outer wall of the tank.

[0030] 2. Sealed connection port 2: Used for the input of materials such as silicone oil to prevent material leakage, ensure accurate material addition and environmental cleanliness during the production process, located on one side of the top of tank 1;

[0031] 3. Second sealing connection port 3: Serves as the output port for the processed material, ensuring that the processed silicone oil can be discharged smoothly and without pollution. It is located on the top of the tank 1 on the side away from the sealing connection port 2.

[0032] 4. Sealing sliding ring 4: Provides installation position and support for the rotating disk 5, ensures the sealing performance of the rotating disk 5 when it rotates inside, and prevents material from leaking to the outside of the tank body 1. It is welded to the inner wall of the tank body 1 near the sealing connection port 2.

[0033] 5. Rotary disk 5: Stirs the silicone oil in the collection chamber, initially disperses the silicone oil, improves the fluidity of the silicone oil, and prepares it for subsequent entry into the heat exchange tube 8 for efficient heat exchange. It is rotatably connected to the inner wall of the sealing sliding ring 4.

[0034] 6. Second sealing sliding ring 6: Provides installation and support for the second rotating disk 7, ensures stable rotation of the second rotating disk 7, and maintains the sealing state of this area. It is welded to the inner wall of the tank body 1 near the end of the second sealing connection port 3.

[0035] 7. Second rotating disk 7: smoothly guides the silicone oil after heat exchange treatment to the second collection chamber, and pushes the silicone oil out from the second sealing connection port 3, rotatingly connected to the inner wall of the second sealing sliding ring 6;

[0036] 8. Heat exchange tube 8: realizes heat exchange between silicone oil and cooling water. Multiple heat exchange tubes are distributed in a ring at equal intervals to increase the heat exchange area and improve the heat exchange efficiency. They are sleeved on the output end of the second sealing sliding ring 6 and the second rotating disk 7.

[0037] 9. Stabilizing ring 9: Stabilizes the heat exchange tube 8, ensuring that it remains stable during the rotation driven by the rotating disk 5 and the second rotating disk 7, and avoids the impact of shaking on the flow of silicone oil and heat exchange effect in the tube. It is sleeved on the outer wall of the heat exchange tube 8 and located between the rotating disk 5 and the second rotating disk 7.

[0038] 10. Water circulation port 10: Inputs cooling water into the heat exchange tube 8 so that the cooling water can smoothly enter the heat exchange area and exchange heat with the silicone oil in the tube to cool the silicone oil. It is located on the outer wall of the tank 1 near the rotating disk 5 and the output end extends to the inner wall of the tank 1.

[0039] 11. Second water circulation port 11: Discharges the cooling water after absorbing heat from the tank 1 to ensure the circulation of cooling water and maintain the continuous heat exchange process. It is located on the outer wall of the tank 1 near the second rotating disk 7, and the output end extends to the inner wall of the tank 1.

[0040] 12. Sealing partition 12: It forms a collection chamber with the rotating disk 5, which collects the silicone oil entering from the sealing connection port 2, so that the rotating disk 5 can stir it and guide it into the heat exchange tube 8, thereby improving the efficiency and orderliness of silicone oil treatment. It is located on the inner wall of the tank 1 near the sealing connection port 2.

[0041] 13. Convergence Chamber: Concentrates the silicone oil entering from the sealed connection port 2 for easy subsequent processing. It is formed between the sealed partition 12 and the rotating disk 5 and is located directly below the sealed connection port 2.

[0042] 14. Second Convergence Chamber: Collects the silicone oil after heat exchange treatment and guides it to the second sealed connection port 3 for discharge. It is formed by the second rotating disk 7 and the inner wall of one side of the tank body 1, located directly below the second sealed connection port 3, and connected to the convergence chamber through the heat exchange pipe 8.

[0043] 15. Servo motor 13: As a power source, it provides power for the rotation of the rotating disk 5 and is fixedly connected to the outer wall of the sealing partition 12 on the side away from the rotating disk 5.

[0044] 16. Rotating shaft 14: Transmits the power of servo motor 13 to rotating disk 5, ensuring that the power can be effectively transmitted to rotating disk 5 and making rotating disk 5 rotate stably. One end is fixedly connected to the output end of servo motor 13, and the other end is fixedly connected to the outer wall of one side of rotating disk 5.

[0045] 17. Inspection cover 15: Facilitates the inspection and maintenance of internal components such as the servo motor 13, and is movably connected to the outer wall of the tank body 1 on the side near the servo motor 13;

[0046] 18. Handle 16: Facilitates the opening and closing of the inspection cover 15 by staff, improves operational convenience, and is fixedly connected to the outer wall of one side of the inspection cover 15;

[0047] 19. Support base 17: Bears the weight of tank 1 and its internal materials and components, ensures the overall stability of the device, and prevents the device from shaking or tipping over during operation. It is fixedly connected to the bottom of tank 1, with two bases distributed horizontally at equal intervals.

[0048] Working principle: The entire device is centered around tank 1. Sealed connection port 2 and second sealed connection port 3 are used for the entry and exit of silicone oil, respectively. A converging chamber is formed between the sealed partition 12 and the rotating disk 5, located directly below sealed connection port 2. When material enters tank 1 from sealed connection port 2, it first converges here. Servo motor 13 serves as the power source, and its output end is connected to the rotating disk 5 via a rotating shaft 14, driving the rotating disk 5 to rotate within the sealed sliding ring 4. The second rotating disk 7 within the second sealed sliding ring 6 also rotates under the corresponding power drive. The second rotating disk 7 and one side inner wall of tank 1 form a second converging chamber, located directly below the second sealed connection port 3. The heat exchange tube 8 is the core component for achieving silicone oil heat exchange. The component consists of six equally spaced, annular heat exchange tubes 8 connected to the second sealing sliding ring 6 and the output end of the second rotating disk 7. During the silicone oil heat exchange process, the heat exchange tubes 8 rotate. Due to the rotation of the heat exchange tubes 8, the silicone oil is continuously pushed by different positions of the tube wall as it flows inside the tube, effectively ensuring the fluidity of the silicone oil. In contrast, if the heat exchange tubes are stationary, the silicone oil may flow slowly in some areas inside the tubes, or even adhere to the tube wall to form an oil film, hindering heat transfer. The rotation of the heat exchange tubes allows the silicone oil to flow continuously and evenly, avoiding the occurrence of film formation. The silicone oil passes through the heat exchange tubes, flows from the collection chamber through the heat exchange tubes 8 to the second collection chamber, and finally exits from the second sealing connection port 3. At the same time, cooling water flows outside the heat exchange tubes. The water circulation port 10 and the second water circulation port 11 are located on the outer walls of the tank 1 near the rotating disk 5 and the second rotating disk 7, respectively, and their output ends extend to one end of the inner wall of the tank 1. Cooling water enters the tank 1 through the water circulation port 10, exchanges heat with the silicone oil inside the heat exchange tube 8 on the outer wall of the tube, absorbs the heat from the silicone oil, and then flows out through the second water circulation port 11, achieving effective cooling of the silicone oil. The outer wall of the heat exchange tube 8 is also fitted with three horizontally equidistant stabilizing rings 9, which are located between the rotating disk 5 and the second rotating disk 7. These stabilizing rings 9 stabilize the heat exchange tube 8, ensuring that it remains stable during rotation and preventing the flow of silicone oil and heat exchange effect from being affected by shaking. The inspection cover 15 is movably connected to the outer wall of the tank 1 near the servo motor 13, which facilitates the inspection and maintenance of the motor. The two horizontally equidistant support bases 17 ensure the overall stability of the device, ensuring that the relative positions of each component remain unchanged during operation.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-activity end-epoxy silicone oil production apparatus, comprising a tank (1), characterized in that: The tank (1) has a sealing connection port (2) on one side of its top. The tank (1) has a second sealing connection port (3) on the side of its top away from the sealing connection port (2). A sealing sliding ring (4) is welded to the inner wall of the tank (1) near the sealing connection port (2). A rotating disk (5) is rotatably connected to the inner wall of the sealing sliding ring (4). A second sealing sliding ring (6) is welded to the inner wall of the tank (1) near the second sealing connection port (3). A second rotating disk (7) is rotatably connected to the inner wall of the second sealing sliding ring (6). Six heat exchange tubes (8) arranged in an annular and equidistant pattern are sleeved on the output end of the second sealing sliding ring (6) and the second rotating disk (7).

2. The high-activity epoxy silicone oil production apparatus according to claim 1, characterized in that: The heat exchange tube (8) has three stabilizing rings (9) that are equidistantly distributed laterally on its outer wall. The stabilizing rings (9) are located between the rotating disk (5) and the second rotating disk (7).

3. The high-activity epoxy silicone oil production apparatus according to claim 1, characterized in that: The tank (1) has a water circulation port (10) on the outer wall near the rotating disk (5), and the output end of the water circulation port (10) extends to one end of the inner wall of the tank (1). The tank (1) has a second water circulation port (11) on the outer wall near the second rotating disk (7), and the output end of the second water circulation port (11) extends to one end of the inner wall of the tank (1).

4. The high-activity epoxy silicone oil production apparatus according to claim 1, characterized in that: The inner wall of the tank (1) is provided with a sealing partition (12) on the side near the sealing connection port (2). The sealing partition (12) and the rotating disk (5) form a converging chamber, which is located directly below the sealing connection port (2).

5. The high-activity epoxy silicone oil production apparatus according to claim 1, characterized in that: The second rotating disk (7) and the inner wall of one side of the tank (1) form a second converging chamber. The second converging chamber is located directly below the second sealing connection port (3). The converging chamber and the second converging chamber are connected by a heat exchange pipe (8).

6. The high-activity end-epoxy silicone oil production apparatus according to claim 4, characterized in that: A servo motor (13) is fixedly connected to the outer wall of the sealing partition (12) away from the rotating disk (5). A rotating shaft (14) is fixedly connected to the output end of the servo motor (13). The connecting shaft of the rotating shaft (14) away from the servo motor (13) is fixedly connected to the outer wall of the rotating disk (5).

7. The high-activity end-epoxy silicone oil production apparatus according to claim 6, characterized in that: The tank (1) has an inspection cover (15) movably connected to the outer wall near the servo motor (13), and a handle (16) is fixedly connected to the outer wall of the inspection cover (15). The bottom of the tank (1) has two support bases (17) that are horizontally equidistantly distributed.

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