Motor performance detection device

Abstract

The utility model relates to the technical field of detection equipment, in particular to a motor performance detection device. Comprising a cabinet, a mounting table is arranged at the top of the cabinet, a placement frame is arranged on the mounting table, a driving air cylinder with a forward telescopic end is mounted on the placement frame, load fan blades are rotationally and slidably mounted on the front side of the placement frame, and the telescopic end of the driving air cylinder is in key connection with the shaft ends of the load fan blades; the two sides of the installation table are each provided with a laser gun used for cutting the load fan blade in a laser simulation mode. According to the utility model, by arranging the clamping mechanism composed of the rotating disc, the arc-shaped groove, the clamping rod and the cross rod and combining the driving mode of the electric gear and the gear ring, self-adaptive clamping and fixing of motors with different sizes and specifications can be realized, the clamping stability and universality are effectively improved, and the problems that a traditional detection device is not firm in clamping and poor in adaptability are solved.

Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically to a motor performance testing device. Background Technology

[0002] Motor performance testing is a core component in ensuring reliable motor operation and optimizing system efficiency. It requires comprehensive evaluation of the motor's health status through multi-dimensional parameter testing and data analysis.

[0003] Currently, common testing methods involve applying actual working loads to the motor or using a dedicated dynamometer to simulate load conditions to measure its performance indicators under different operating conditions, such as output power, efficiency, and temperature rise. For example, a geared motor performance testing device with authorization announcement number CN222232477U includes a geared motor body with an output shaft, a base, and a mounting plate that mates with the geared motor body. A vertical plate is fixed to the upper end of the base, and a rotating rod is rotatably mounted on one side of the vertical plate. A rotating plate is fixed to one end of the rotating rod, and an electric telescopic rod is fixed to the rotating plate. A connecting block is fixed to one end of the electric telescopic rod, and a threaded post is fixed to the connecting block. A rotating mounting block that mates with the output shaft is threaded onto the threaded post. An infrared transmitter is located on one side of the rotating plate, and an infrared receiver that mates with the infrared transmitter is located on one side of the vertical plate.

[0004] With the cooperation of the aforementioned components, the device can accurately detect the actual output speed of the geared motor and compare it with the design speed, thereby completing the performance evaluation. However, this device uses a method of directly placing the motor and initially fixing it, which suffers from unstable fixing and insufficient positioning accuracy in actual operation, making it difficult to meet the compatibility and installation requirements of different motor models. Therefore, there is an urgent need to develop a motor performance testing device with adaptable clamping and fixing functions to improve the stability and versatility of the testing process. Utility Model Content

[0005] In order to overcome the shortcomings of the existing technology, the present invention provides a motor performance testing device with adaptive clamping and fixing function.

[0006] The technical solution of this utility model is as follows: a motor performance testing device, including a cabinet, a mounting platform on the top of the cabinet, a placement rack on the mounting platform, a drive cylinder with its telescopic end facing forward mounted on the placement rack, a load fan blade rotatably and slidably mounted on the front side of the placement rack, the telescopic end of the drive cylinder being keyed to the shaft end of the load fan blade, and a laser gun for laser simulation cutting of the load fan blade being respectively mounted on both sides of the mounting platform, and a mounting rack located in front of the placement rack on the mounting platform, on which a rotating mechanism with a circumferentially open arc groove rotates. The rotating disk has at least two arc-shaped slots. Clamping rods, with the same layout and number of arc-shaped slots, slide circumferentially through the mounting frame. The ends of the clamping rods are provided with crossbars that slide into adjacent arc-shaped slots. The mounting frame is equipped with a drive component for rotating the rotating disk to cooperate with the arc-shaped slots to push the clamping rods to open and close. A test motor is clamped between the clamping rods. The output end of the test motor is keyed to the other end of the load fan blade. A vibration measuring instrument electrically connected to the laser gun is set on the mounting platform, and the suction cup end of the vibration measuring instrument is attached to the stator core of the test motor.

[0007] As a preferred technical solution of this utility model, the driving component includes a gear ring and an electric gear. The electric gear is mounted on the mounting bracket, and the gear ring that meshes with the electric gear is provided on the rotating disk.

[0008] As a preferred technical solution of this utility model, it also includes a mounting shaft and a protective shell. A mounting shaft is provided on each side of the placement frame, and a protective shell is rotatably mounted between the two mounting shafts for covering the load fan blades during testing.

[0009] As a preferred technical solution of this utility model, it also includes magnets. A set of magnets is provided on each of the two rear sides of the protective shell. The two magnets in the same set are arranged at right angles and the magnets are magnetically attracted to the mounting platform.

[0010] As a preferred technical solution of this utility model, it also includes a pull frame, and the front of the protective shell is provided with a pull frame.

[0011] As a preferred technical solution of this utility model, it also includes a storage rack, and the storage rack is provided inside the cabinet.

[0012] Beneficial effects: 1. This utility model, by setting up a clamping mechanism composed of a rotating disk, an arc groove, a clamping rod and a crossbar, and combining an electric gear and a gear ring drive, can achieve adaptive clamping and fixing of motors of different sizes and specifications, effectively improving clamping stability and versatility, and solving the problems of poor clamping and poor adaptability of traditional detection devices.

[0013] 2. This utility model automatically opens and closes the clamping rod by driving the electric gear, and works in conjunction with the drive cylinder to push the load fan blade to connect with the motor output shaft, thereby realizing the automated control of clamping, loading, and detection operations, improving detection efficiency and ease of operation.

[0014] 3. This utility model integrates a laser gun and a vibration measuring instrument, which can simultaneously collect vibration data and power changes of the motor during operation under simulated load conditions, thereby comprehensively evaluating the motor's operating performance and health status, and improving the scientificity and reliability of the test results.

[0015] 4. By setting up a rotatable and closable protective shell and a magnetic adsorption structure, this utility model can effectively isolate the safety hazards that may be caused by the high-speed rotation of the load fan blades during the testing process, ensuring the safety of operators; at the same time, the design of the pull frame makes it easy to open and close manually, making it more user-friendly. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a three-dimensional structural diagram of the laser gun and vibration measuring instrument components of this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the mounting frame and rotating disk of this utility model.

[0019] Figure 4 This is an exploded view of the rotating disk and clamping rod components of this utility model.

[0020] Figure 5 This is a three-dimensional structural diagram of the mounting shaft and protective housing components of this utility model.

[0021] The markings in the diagram are as follows: 1-cabinet, 2-mounting platform, 3-placement rack, 4-drive cylinder, 5-load fan blade, 6-laser gun, 7-vibration measuring instrument, 8-mounting rack, 9-rotating disk, 91-arc groove, 92-tooth ring, 10-clamping rod, 101-crossbar, 11-electric gear, 12-test motor, 13-mounting shaft, 14-protective housing, 15-magnet, 16-pull frame, 17-shelf. Detailed Implementation

[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.

[0023] Example: A motor performance testing device, such as Figures 1-4As shown, the system includes a cabinet 1, a mounting platform 2 fixedly mounted on the top of the cabinet 1, a placement rack 3 fixedly mounted at the top center of the mounting platform 2, a drive cylinder 4 with its telescopic end facing forward mounted on the placement rack 3, and a load fan 5 rotatably and slidably mounted on the front side of the placement rack 3. The load fan 5 is used to simulate different load conditions for a comprehensive performance evaluation of the motor under test. The telescopic end of the drive cylinder 4 is keyed to the shaft end of the load fan 5. A laser gun 6 for laser simulation cutting of the load fan 5 is also mounted on both sides of the mounting platform 2. A mounting frame 8 is also fixedly mounted on the mounting platform 2, located in front of the placement rack 3, and a circumferentially openable mounting bracket is mounted on the mounting frame 8. The rotating disk 9 of the arc-shaped groove 91 has four arc-shaped grooves. Clamping rods 10 with the same layout and number as the arc-shaped grooves 91 are slidably passed through the mounting frame 8 along the circumference. The end of the clamping rod 10 is provided with a crossbar 101 that is slidably embedded in the adjacent arc-shaped groove 91. The mounting frame 8 is equipped with a driving component for driving the rotating disk 9 to rotate, so as to cooperate with the arc-shaped groove 91 to push the clamping rods 10 to open and close. The test motor 12 is clamped between the clamping rods 10. The output end of the test motor 12 is keyed to the other end of the load fan blade 5. The mounting platform 2 is equipped with a vibration measuring instrument 7 that is electrically connected to the laser gun 6, and the suction cup end of the vibration measuring instrument 7 is adsorbed on the stator core of the test motor 12.

[0024] As can be seen from the above, in order to ensure the adaptive clamping and fixing of the test motor 12, the rotating disk 9 is driven to rotate by the driving component. Under the action of the arc groove 91, the clamping rods 10 are driven to expand or close under the action of the corresponding crossbars 101, so as to present different opening and closing states. This ensures that test motors 12 of different specifications can be stably placed between the clamping rods 10 to achieve adaptive clamping and fixing. Furthermore, under the action of the vibration measuring instrument 7, it is attracted to the stator iron core of the test motor 12, so as to monitor the vibration of the test motor 12 in real time. Then, according to the magnitude of the vibration value of the test motor 12, the corresponding laser is emitted by the laser gun 6, so as to simulate the cutting of the load fan blade 5 by laser, so as to realize the performance testing of the test motor 12.

[0025] like Figure 4 As shown, the driving component includes a gear ring 92 and an electric gear 11. The electric gear 11 is mounted on the mounting bracket 8, and the gear ring 92 is provided on the rotating disk 9 to mesh with the electric gear 11. Through the meshing of the electric gear 11 and the gear ring 92, the rotating disk 9 is driven to rotate, thereby controlling the opening and closing of the clamping rod 10 to achieve effective clamping and release of the test motor 12.

[0026] like Figure 1 and Figure 5As shown, it also includes a mounting shaft 13 and a protective housing 14. A mounting shaft 13 is provided on each of the left and right sides of the placement frame 3, and a protective housing 14 rotates between the two mounting shafts 13 to cover the load fan blade 5 during testing, thereby protecting the operator from injury caused by the high-speed rotating load fan blade 5.

[0027] like Figure 5 As shown, it also includes magnets 15. A set of magnets 15 is provided on each of the two rear sides of the protective shell 14. The two magnets 15 in the same set are arranged at right angles, and the magnets 15 are magnetically attracted to the mounting platform 2 to help fix the position of the protective shell 14 and ensure its stability in the open or closed state.

[0028] like Figure 5 As shown, it also includes a pull frame 16. The front of the protective shell 14 is provided with a pull frame 16, which allows the operator to easily move the protective shell 14.

[0029] like Figure 2 As shown, it also includes a shelf 17. The cabinet 1 is equipped with a shelf 17, which provides additional storage space for items and helps to keep the work area tidy.

[0030] During use, ensure the device is placed stably. Then, grasp the pull frame 16 and push the protective housing 14 to rotate along the mounting shaft 13 until it opens at a 90-degree angle. At this point, the magnet 15 will magnetically attract and fix to the mounting platform 2, thus stabilizing the protective housing 14 in the open state. Next, activate the electric gear 11 to engage with the gear ring 92, driving the rotating disk 9 to rotate. Under the action of the arc groove 91, the crossbar 101 slides accordingly, pulling the connected clamping rod 10 to move synchronously, realizing the expansion or closure of the clamping rod 10. First, control the clamping rod 10 to expand so that the motor 12 to be tested can be placed into the rotating disk 9; then, activate the electric gear 11 again to drive the gear ring 92 and the rotating disk 9 to rotate, causing the clamping rod 10 to gradually close until its end is tightly against the surface of the test motor 12, achieving a stable clamping. After clamping is complete, activate the drive cylinder 4 to push the load fan blade 5, so that its shaft end aligns with the output end of the test motor 12. The protective casing 14 is then closed, and the magnet 15 on the other side automatically adheres and fixes itself, ensuring overall sealing and stability. Finally, the test motor 12 is started, and the vibration measuring instrument 7 and laser gun 6 are simultaneously activated. The vibration measuring instrument 7 is attached to the stator core of the test motor 12 via a suction cup to collect vibration data during operation; the laser gun 6 is aimed at the simulated load fan blade 5, and based on the collected vibration values, the laser gun 6 is further controlled to laser-cut the simulated load fan blade 5, thereby obtaining the operating power and vibration performance of the test motor 12 under different loads, achieving an accurate evaluation of the comprehensive performance of the test motor 12.

[0031] The above description is only a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model.

Claims

1. A motor performance testing device, comprising a cabinet (1) and a mounting platform (2), wherein the mounting platform (2) is provided on the top of the cabinet (1), characterized in that, It also includes a placement rack (3), which is set on the mounting platform (2). A drive cylinder (4) with its telescopic end facing forward is installed on the placement rack (3). A load fan blade (5) is rotated and slidably mounted on the front side of the placement rack (3). The telescopic end of the drive cylinder (4) is keyed to the shaft end of the load fan blade (5). A laser gun (6) for laser simulation cutting of the load fan blade (5) is also set on both sides of the mounting platform (2). A mounting rack (8) is also set on the mounting platform (2) in front of the placement rack (3). A rotating disk (9) with circumferentially open arc grooves (91) is rotated on the mounting rack (8). There are at least two arc grooves (91). A clamping rod (10) with the same layout and number as the arc groove (91) is circumferentially slidably inserted. The end of the clamping rod (10) is provided with a crossbar (101) that is slidably embedded in the adjacent arc groove (91). The mounting frame (8) is equipped with a driving component for driving the rotating disk (9) to rotate, so as to cooperate with the arc groove (91) to push the clamping rod (10) to open and close. A test motor (12) is clamped between the clamping rods (10). The output end of the test motor (12) is keyed to the other end of the load fan blade (5). A vibration measuring instrument (7) electrically connected to the laser gun (6) is provided on the mounting platform (2), and the suction cup end of the vibration measuring instrument (7) is adsorbed on the stator core of the test motor (12).

2. The motor performance testing device as described in claim 1, characterized in that, The drive unit includes a gear ring (92) and an electric gear (11). The electric gear (11) is mounted on the mounting bracket (8), and the gear ring (92) that meshes with the electric gear (11) is provided on the rotating disk (9).

3. The motor performance testing device as described in claim 2, characterized in that, It also includes a mounting shaft (13) and a protective shell (14). A mounting shaft (13) is provided on each side of the placement frame (3), and a protective shell (14) rotates between the two mounting shafts (13) to cover the load fan blades (5) during the test.

4. The motor performance testing device as described in claim 3, characterized in that, It also includes magnets (15). A set of magnets (15) is provided on both sides of the rear of the protective shell (14). The two magnets (15) in the same set are arranged at right angles and the magnets (15) are magnetically attracted to the mounting platform (2).

5. The motor performance testing device as described in claim 4, characterized in that, It also includes a pull frame (16), and the front of the protective shell (14) is provided with a pull frame (16).

6. The motor performance testing device as described in claim 5, characterized in that, It also includes a shelf (17), and the cabinet (1) is equipped with a shelf (17).

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