High-speed cabling machine for high-flame-retardant cable production
By designing components such as rotating rollers, winding rollers, chutes, sliders, gear rings, and gears for high-speed cable forming machines, the problems of equipment instability and low automation in the production of high flame-retardant cables by traditional cable forming machines have been solved, achieving efficient and stable cable production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-28
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional cable-forming machines suffer from insufficient equipment stability and low automation when producing high flame-retardant cables, leading to fluctuations in cable quality, increased labor costs, and impact on product quality.
A high-speed cabling machine was designed, comprising a rotating roller, a winding roller, a chute, a slider, a toothed ring, a gear, a speed limiting gear, a limit ring, and a drive mechanism. The cooperation of the chute and slider improves the stability of the equipment, the cooperation of the toothed ring, gear, and speed limiting gear enables high-speed winding, and the drive mechanism ensures a continuous supply of copper wire and normal operation of the equipment.
It has increased cable production speed, ensured cable quality stability, reduced the need for manual operation, reduced human error, and improved production efficiency and equipment automation.
Smart Images
Figure CN224123182U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of cable production technology, specifically a high-speed cabling machine for producing high flame-retardant cables. Background Technology
[0002] In modern society, with the rapid development of the power industry, the communications industry, and various other industries, the demand for cables is increasing and the requirements are becoming more stringent. As a key carrier for power transmission and signal transmission, the quality and performance of cables directly affect the normal operation of various fields.
[0003] Traditional cable-forming machines can meet certain production needs when manufacturing ordinary cables. However, with the increasing demands for fire safety in industries such as construction, chemical, and transportation, the market demand for high flame-retardant cables has increased dramatically. Traditional cable-forming machines have revealed numerous problems when producing high flame-retardant cables.
[0004] Existing cable-forming machines also have shortcomings in terms of equipment stability and automation. Unstable equipment operation can easily lead to fluctuations in cable quality, while low automation requires a large amount of manual operation, which not only increases labor costs but also easily introduces human error, affecting product quality.
[0005] Therefore, this utility model provides a high-speed cable forming machine for producing high flame-retardant cables. Utility Model Content
[0006] To overcome the shortcomings of existing technologies and solve at least one of the problems mentioned in the background art, a high-speed cabling machine for producing high flame-retardant cables is proposed.
[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A high-speed cable forming machine for producing high flame-retardant cables, comprising a base plate, a support ring fixedly installed on the top of the base plate, a support plate fixedly installed on one side of the top of the base plate, a wire feeding assembly on the inner wall of the support plate, a support assembly on the inner wall of the support ring, a wire winding mechanism on the inner wall of the support ring, a limit assembly on the inner wall of the support ring, and a driving mechanism on one side of the top of the support ring. The wire feeding assembly includes a rotating roller and a winding roller. The rotating roller is rotatably installed on the inner wall of the support plate. Four sets of winding rollers are provided, and the four sets of winding rollers are fixedly installed on the side of the rotating roller near the support ring. Copper wire is wound on the surface of the winding roller. The cooperation between the rotating roller and the winding roller enables synchronous rotation with the gear through the drive of the drive roller, thereby continuously supplying copper wire and enabling the high-speed winding of the copper wire into a cable.
[0008] Preferably, the support assembly includes a groove and a slider. The groove is formed on the inner wall of the support ring, and the slider is slidably mounted on the inner wall of the support ring through the groove. In this design, the groove makes the slider and the toothed ring more stable during rotation, preventing the toothed ring from shaking during rotation and thus affecting the cable quality.
[0009] Preferably, the winding mechanism includes a toothed ring, gears, and speed-limiting teeth. The toothed ring is fixedly installed on the inner wall of the slider. Four sets of gears are arranged in a ring and rotate on the inner wall of the toothed ring. The side of the gear away from the toothed ring is rotated and installed with the speed-limiting teeth. The toothed ring, gears, and speed-limiting teeth mesh with each other. In this scheme, the coordinated use of the toothed ring, gears, and speed-limiting teeth can achieve rotation and winding of copper wire by driving the drive teeth, which can wind copper wire into cable at high speed and greatly improve production speed.
[0010] Preferably, the limiting component includes a limiting ring and a limiting baffle. Two sets of limiting rings are provided, and the two sets of limiting rings are fixedly installed on both sides of the gear ring. The limiting rings are movably installed with the gear. The limiting baffles are fixedly installed on both sides of the speed limiting gear, and the limiting baffles are movably installed with the gear. In this scheme, the cooperation between the limiting rings and the limiting baffles can prevent the gear from disengaging during rotation, ensuring that it can always mesh with the gear ring and the speed limiting gear, and ensuring that the equipment can operate normally.
[0011] Preferably, the drive mechanism includes a mounting plate, a dual-axis motor, drive teeth, a drive shaft, and a drive roller. The mounting plate is fixedly mounted on one side of the top of the support ring. The top of the mounting plate is fixedly mounted to the dual-axis motor. The drive teeth are fixedly mounted on the output end of one side of the dual-axis motor. The drive teeth are movably mounted to the support ring and mesh with the gear ring. The drive shaft is fixedly mounted on the output end of the dual-axis motor away from the drive teeth. The end of the drive shaft away from the dual-axis motor is fixedly mounted to the drive roller. The drive shaft is rotatably mounted to the support plate. The drive roller works in conjunction with the rotating roller. In this design, the mounting plate and the dual-axis motor work together to drive the drive teeth and the drive shaft to rotate simultaneously, enabling efficient transmission. The drive teeth drive the gear ring to rotate, allowing the gear to wind copper wire into a cable. The drive shaft drives the drive roller to rotate, ensuring a sufficient supply of cable to the gear.
[0012] Preferably, both the rotating roller and the drive roller are coated with an anti-slip coating. In this design, the anti-slip coating on the surfaces of the rotating roller and the drive roller can effectively prevent slippage between the drive roller and the rotating roller during driving, ensuring that power can be transmitted efficiently.
[0013] The beneficial effects of this utility model are as follows:
[0014] 1. The high-speed cable forming machine for producing high flame-retardant cables described in this utility model, through the arrangement of rotating rollers and winding rollers, enables the rotating rollers and winding rollers to rotate synchronously with gears through the drive roller, thereby continuously supplying copper wire and enabling the machine to wind the copper wire into cables at high speed.
[0015] 2. The high-speed cabling machine for producing high flame-retardant cables described in this utility model, through the setting of the chute and the slider, makes the slider and the toothed ring more stable during rotation, preventing the toothed ring from shaking during rotation, thereby affecting the quality of the cable. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings.
[0017] Figure 1 This is a front perspective view of the present invention;
[0018] Figure 2 This is a partial structural diagram of the present invention;
[0019] Figure 3 This is a structural diagram of the support ring in this utility model;
[0020] Figure 4 This is a utility model Figure 1 Enlarged structural diagram at point A in the middle;
[0021] Figure 5 This is a utility model Figure 1 Enlarged structural diagram at point B.
[0022] Legend:
[0023] 1. Base plate; 2. Support ring; 3. Support plate; 4. Copper wire; 5. Wire feeding assembly; 51. Rotating roller; 52. Winding roller; 6. Support assembly; 61. Slide groove; 62. Slider; 7. Winding mechanism; 71. Gear ring; 72. Gear; 73. Speed limiting gear; 8. Limiting assembly; 81. Limiting ring; 82. Limiting baffle; 9. Drive mechanism; 91. Mounting plate; 92. Dual-axis motor; 93. Drive gear; 94. Drive shaft; 95. Drive roller. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Specific implementation examples are given below.
[0026] like Figures 1 to 5 As shown in the figure, a high-speed cabling machine for producing high flame-retardant cables according to an embodiment of the present invention includes a base plate 1, a support ring 2 fixedly installed on the top of the base plate 1, a support plate 3 fixedly installed on one side of the top of the base plate 1, a wire feeding assembly 5 provided on the inner wall of the support plate 3, a support assembly 6 provided on the inner wall of the support ring 2, a wire winding mechanism 7 provided on the inner wall of the support ring 2, a limit assembly 8 provided on the inner wall of the support ring 2, and a drive mechanism 9 provided on one side of the top of the support ring 2. The wire feeding assembly 5 includes a rotating roller 51 and a winding roller 52. The rotating roller 51 is rotatably mounted on the inner wall of the support plate 3 for winding the wire. Four sets of rollers 52 are provided, and the four sets of winding rollers 52 are fixedly installed on the side of the rotating roller 51 near the support ring 2. Copper wire 4 is wound on the surface of the winding rollers 52. The support assembly 6 includes a groove 61 and a slider 62. The groove 61 is opened in the inner wall of the support ring 2, and the slider 62 is slidably installed in the inner wall of the support ring 2 through the opening of the groove 61. The winding mechanism 7 includes a toothed ring 71, gears 72 and speed limiting gears 73. The toothed ring 71 is fixedly installed in the inner wall of the slider 62. Four sets of gears 72 are provided, and the four sets of gears 72 are installed in a ring on the inner wall of the toothed ring 71. The gears 72 are away from the toothed ring. One side of the gear ring 71 is rotatably mounted to the speed limiting gear 73. The gear ring 71, gear 72, and speed limiting gear 73 mesh with each other. The limiting assembly 8 includes a limiting ring 81 and a limiting baffle 82. Two sets of limiting rings 81 are provided, and the two sets of limiting rings 81 are fixedly mounted on both sides of the gear ring 71. The limiting rings 81 are movably mounted to the gear 72. The limiting baffles 82 are fixedly mounted on both sides of the speed limiting gear 73, and the limiting baffles 82 are movably mounted to the gear 72. The drive mechanism 9 includes a mounting plate 91, a dual-shaft motor 92, a drive gear 93, a drive shaft 94, and a drive roller 95. The mounting plate 91 is fixedly mounted on the support ring 2. On one side of the top, the top of the mounting plate 91 is fixedly installed with the dual-axis motor 92. The drive gear 93 is fixedly installed on the output end of the dual-axis motor 92 on one side. The drive gear 93 is movably installed with the support ring 2. The drive gear 93 meshes with the toothed ring 71. The drive shaft 94 is fixedly installed on the output end of the dual-axis motor 92 on the side away from the drive gear 93. The end of the drive shaft 94 away from the dual-axis motor 92 is fixedly installed with the drive roller 95. The drive shaft 94 is rotatably installed with the support plate 3. The drive roller 95 is used in conjunction with the rotating roller 51. The surfaces of the rotating roller 51 and the drive roller 95 are coated with anti-slip paint.
[0027] like Figures 1 to 5As shown, the combined use of the rotating roller 51 and the winding roller 52 enables synchronous rotation with the gear 72 via the drive roller 95, thereby continuously supplying copper wire 4 and allowing it to be wound into a cable at high speed. The opening of the groove 61 makes the slider 62 and the toothed ring 71 more stable during rotation, preventing the toothed ring 71 from shaking during rotation and affecting the cable quality. The combined use of the toothed ring 71, gear 72, and speed limiting gear 73 enables rotation and winding of the copper wire 4 via the drive gear 93, allowing the copper wire 4 to be wound into a cable at high speed, greatly improving the production speed. The combined use of the limiting ring 81 and the limiting baffle 82 prevents the gear 72 from disengaging during rotation. The installation plate 91, in conjunction with the dual-shaft motor 92, ensures that the drive gear 93 and drive shaft 94 can be driven to rotate simultaneously, enabling efficient transmission. The drive gear 93 drives the gear ring 71 to rotate, allowing the gear 72 to wind the copper wire 4 into a cable. The drive shaft 94 drives the drive roller 95 to drive the rotating roller 51 to rotate, ensuring a sufficient supply of cable to the gear 72. The anti-slip coating on the surfaces of the rotating roller 51 and the drive roller 95 effectively prevents slippage between the drive roller 95 and the rotating roller 51 during operation, ensuring efficient power transmission.
[0028] Working principle: During operation, the base plate 1 is first placed on a flat position, and then the coils are sequentially placed on the surface of the winding roller 52. The wire end is then passed through the gear 72 to the winding point. The dual-axis motor 92 is then started to drive the drive gear 93 and drive shaft 94 to rotate. When the drive gear 93 rotates, it drives the gear ring 71 to rotate. The rotation of the gear ring 71 drives the four sets of gears 72 to rotate and wind. When the gears 72 rotate, they wind the four sets of copper wires 4 together and finally twist them into a cable. When the gear ring 71 rotates, the slider 62 moves synchronously with it and slides in the groove 61. The rotation of the drive shaft 94 drives the drive roller 95 to rotate. The rotation of the drive roller 95 drives the rotating roller 51 to rotate. When the rotating roller 51 rotates, it causes the four sets of winding rollers 52 and the four sets of gears 72 to move synchronously, ensuring that the copper wires 4 can be continuously fed into the gears 72.
[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-speed cable forming machine for producing high flame-retardant cables, comprising a base plate (1), characterized in that: A support ring (2) is fixedly installed on the top of the base plate (1), a support plate (3) is fixedly installed on one side of the top of the base plate (1), a wire feeding assembly (5) is provided on the inner wall of the support plate (3), a support assembly (6) is provided on the inner wall of the support ring (2), a wire winding mechanism (7) is provided on the inner wall of the support ring (2), a limit assembly (8) is provided on the inner wall of the support ring (2), and a drive mechanism (9) is provided on one side of the top of the support ring (2).
2. The high-speed cabling machine for producing high flame-retardant cables according to claim 1, characterized in that: The wire feeding assembly (5) includes a rotating roller (51) and a winding roller (52). The rotating roller (51) is rotatably mounted on the inner wall of the support plate (3). There are four sets of winding rollers (52). The four sets of winding rollers (52) are fixedly mounted on the side of the rotating roller (51) near the support ring (2). The surface of the winding roller (52) is wound with copper wire (4).
3. The high-speed cable forming machine for producing high flame-retardant cables according to claim 2, characterized in that: The support assembly (6) includes a groove (61) and a slider (62). The groove (61) is formed on the inner wall of the support ring (2), and the slider (62) is slidably mounted on the inner wall of the support ring (2) through the groove (61).
4. A high-speed cable forming machine for producing high flame-retardant cables according to claim 3, characterized in that: The winding mechanism (7) includes a toothed ring (71), a gear (72) and a speed limiting gear (73). The toothed ring (71) is fixedly installed on the inner wall of the slider (62). There are four sets of gears (72). The four sets of gears (72) are installed in a ring and rotate on the inner wall of the toothed ring (71). The side of the gear (72) away from the toothed ring (71) is rotatably installed with the speed limiting gear (73). The toothed ring (71), the gear (72) and the speed limiting gear (73) mesh with each other.
5. A high-speed cable forming machine for producing high flame-retardant cables according to claim 4, characterized in that: The limiting component (8) includes a limiting ring (81) and a limiting baffle (82). The limiting ring (81) is provided in two sets. The two sets of limiting rings (81) are fixedly installed on both sides of the gear ring (71). The limiting ring (81) is movably installed with the gear (72). The limiting baffle (82) is fixedly installed on both sides of the speed limiting gear (73). The limiting baffle (82) is movably installed with the gear (72).
6. A high-speed cable forming machine for producing high flame-retardant cables according to claim 5, characterized in that: The drive mechanism (9) includes a mounting plate (91), a dual-axis motor (92), a drive gear (93), a drive shaft (94), and a drive roller (95). The mounting plate (91) is fixedly mounted on one side of the top of the support ring (2). The top of the mounting plate (91) is fixedly mounted to the dual-axis motor (92). The drive gear (93) is fixedly mounted on the output end of one side of the dual-axis motor (92). The drive gear (93) is movably mounted to the support ring (2). The drive gear (93) meshes with the toothed ring (71). The drive shaft (94) is fixedly mounted on the output end of the dual-axis motor (92) away from the drive gear (93). The end of the drive shaft (94) away from the dual-axis motor (92) is fixedly mounted to the drive roller (95). The drive shaft (94) is rotatably mounted to the support plate (3). The drive roller (95) is used in conjunction with the rotating roller (51).
7. A high-speed cable forming machine for producing high flame-retardant cables according to claim 6, characterized in that: The surfaces of the rotating roller (51) and the drive roller (95) are coated with anti-slip paint.