Zirconium ball separator

By adjusting the vibrator angle of the zirconium ball separator, the problem of the inability to adjust the installation angle of the vibratory plate was solved, achieving efficient separation of different products.

CN224127836UActive Publication Date: 2026-04-17SUZHOU BOOU AUTOMATION TECH GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SUZHOU BOOU AUTOMATION TECH GRP CO LTD
Filing Date
2025-05-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing zircon ball separators, the installation angle of the vibratory feeder cannot be adjusted, resulting in poor adaptability to different products.

Method used

A zircon ball separator was designed. By adjusting the angle of the first vibrator through the adjustment component, the feeding hopper is tilted in at least one direction. Combined with the screening mechanism, the adaptability to different products is improved.

Benefits of technology

This improves the adaptability of the zircon ball separator to different products, ensuring the separation effect of zircon balls, finished products and slag.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a zirconium ball separator which comprises a feeding mechanism and a screening mechanism arranged at the discharging end of the feeding mechanism in a matched mode. The feeding mechanism comprises an adjusting assembly, a first vibrator installed on the adjusting assembly and a feeding hopper installed at the output end of the first vibrator, the adjusting assembly can make the first vibrator incline in at least one direction so as to adjust the angle of the feeding hopper, a discharging hole is formed in the feeding hopper, and the discharging hole is communicated with the first vibrator. And the screening mechanism is matched with the discharging hole. According to the zirconium ball separator, the angle of the first vibrator can be adjusted through the adjusting assembly, so that the feeding hopper is obliquely arranged in at least one direction, the adaptability of the zirconium ball separator to different products can be improved, and the separation effect of zirconium balls, finished products and disintegrating slag is guaranteed.
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Description

Technical Field

[0001] This utility model belongs to the field of screening equipment technology, specifically relating to a zircon ball separator. Background Technology

[0002] Zirconium balls are spherical materials made from zirconium or its compounds, possessing properties such as high hardness, wear resistance, high temperature resistance, and corrosion resistance. They are primarily used as grinding or polishing media and are widely applied in industries such as coatings, pharmaceuticals, and electronic materials. When zirconium balls are used to grind or polish products, they produce zirconium balls, the finished product, and corresponding debris. Therefore, a separator is needed to separate these components. Existing separators often use a vibrator to drive a vibratory plate, thereby separating the zirconium balls, finished product, and debris through vibration. However, the installation angle of the vibratory plate is not adjustable, resulting in poor adaptability to different products.

[0003] Therefore, in order to address the aforementioned technical problems, it is necessary to provide a zircon ball separator. Utility Model Content

[0004] The purpose of this utility model is to provide a zircon ball separator that can solve the problem that the installation angle of the vibratory plate of the separator cannot be adjusted, resulting in poor adaptability of the separator to different products.

[0005] To achieve the above objectives, the technical solution provided by a specific embodiment of this utility model is as follows:

[0006] A zirconium ball separator includes a feeding mechanism and a screening mechanism disposed in conjunction with the discharge end of the feeding mechanism; the feeding mechanism includes an adjustment component, a first vibrator installed on the adjustment component, and a feeding hopper installed on the output end of the first vibrator; the adjustment component can tilt the first vibrator in at least one direction to adjust the angle of the feeding hopper; the feeding hopper has a discharge hole; and the screening mechanism is disposed in conjunction with the discharge hole.

[0007] In one or more embodiments of the present invention, the adjustment assembly includes a base plate, a first mounting plate rotatably connected to one side of the base plate, a reset member connecting the base plate and the first mounting plate, and a drive member capable of driving the first mounting plate to rotate away from the base plate, the reset member having a tendency to cause the first mounting plate to rotate towards the base plate.

[0008] In one or more embodiments of the present invention, the driving member includes an abutment block that can slide against the surfaces opposite to the base plate and the first mounting plate, and a driving rod that drives the abutment block to move closer to or away from the rotation axis of the base plate and the first mounting plate.

[0009] In one or more embodiments of this utility model, the driving component further includes a rotating roller, the abutment block is provided with a mounting groove, the rotating roller is rotatably mounted in the mounting groove, and the rotation axis of the rotating roller is parallel to the rotation axis of the first mounting plate relative to the base plate.

[0010] In one or more embodiments of the present invention, the adjustment assembly further includes a second mounting plate rotatably connected to one side of the first mounting plate, the first vibrator is mounted on the side of the second mounting plate away from the first mounting plate, and the rotation axis of the second mounting plate relative to the first mounting plate extends in a different direction than the rotation axis of the first mounting plate relative to the base plate.

[0011] In one or more embodiments of the present invention, the zirconium ball separator further includes a zirconium ball collecting box, and the discharge port of the feeding hopper includes a first discharge port that cooperates with the zirconium ball collecting box and a second discharge port that cooperates with the screening mechanism.

[0012] In one or more embodiments of the present invention, the zircon ball separator further includes a feeding mechanism, the feeding mechanism including a second vibrator, a feeding box installed at the output end of the second vibrator, and a feeding bin installed in cooperation with the feeding box, the discharge end of the feeding bin cooperating with the feeding box, and the discharge end of the feeding box being adjacent to the second discharge hole.

[0013] In one or more embodiments of the present invention, the screening mechanism includes a third vibrator, a screening component installed at the output end of the third vibrator, and a first collection box and a second collection box configured in cooperation with the screening component.

[0014] In one or more embodiments of the present invention, the screening assembly includes a screening box and at least two screening plates with different pore sizes installed inside the screening box. The bottom of the screening box includes a first region and a second region separated from each other. The first region is located on the side of the screening plate, and the second region is located below the screening plate.

[0015] In one or more embodiments of the present invention, the screening component further includes a receiving hopper, the inlet end of which cooperates with the outlet hole of the feeding hopper, and the outlet end of the screening component cooperates with the screening plate located at the uppermost layer.

[0016] Compared with the prior art, the zircon ball separator of this utility model can adjust the angle of the first vibrator by adjusting the adjustment component, so that the feeding hopper is tilted in at least one direction, thereby improving the adaptability of the zircon ball separator to different products and ensuring the separation effect of zircon balls, finished products and slag. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of a zircon ball separator according to an embodiment of the present invention;

[0019] Figure 2 This is a front view of a zircon ball separator according to an embodiment of the present invention;

[0020] Figure 3 This is a top view of a zircon ball separator according to one embodiment of the present invention;

[0021] Figure 4 for Figure 2 Enlarged view of point A in the middle;

[0022] Figure 5 This is a schematic diagram of the structure of the adjustment component in one embodiment of the present invention;

[0023] Figure 6 This is a partial structural schematic diagram of the adjustment component in one embodiment of the present invention.

[0024] Explanation of key figure labels:

[0025] 1. Feeding mechanism; 11. Adjusting component; 111. Base plate; 112. First mounting plate; 113. Reset component; 114. Abutment block; 115. Drive rod; 116. Rotating roller; 117. Second mounting plate; 12. First vibrator; 13. Feeding hopper; 131. First discharge hole; 132. Second discharge hole; 2. Screening mechanism; 21. Third vibrator; 22. Screening box; 23. Screening plate; 24. Receiving hopper; 3. Feeding mechanism; 31. Second vibrator; 32. Feeding box; 33. Feeding bin; 4. Zirconium ball collection box; 5. First collection box; 6. Second collection box. Detailed Implementation

[0026] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0027] Reference Figure 1 In one embodiment of this utility model, the zirconium ball separator includes a feeding mechanism 1, a screening mechanism 2 configured to cooperate with the discharge end of the feeding mechanism 1, and a feeding mechanism 3 configured to cooperate with the feeding end of the feeding mechanism 1. The feeding mechanism 3 can transport the mixture of zirconium balls, finished products, and slag to the feeding mechanism 1. The feeding mechanism 1 can initially separate the zirconium balls and transport the finished products and slag to the screening mechanism 2. The screening mechanism 2 can separate the finished products and slag to complete the separation process of zirconium balls, finished products, and slag.

[0028] Reference Figure 2 The feeding mechanism 1 includes an adjusting component 11, a first vibrator 12 mounted on the adjusting component 11, and a feeding hopper 13 mounted on the output end of the first vibrator 12. The adjusting component 11 can tilt the first vibrator 12 in at least one direction to adjust the angle of the feeding hopper 13. The feeding hopper 13 has a discharge hole, and the screening mechanism 2 is configured to cooperate with the discharge hole. Therefore, by adjusting the angle of the feeding hopper 13, the adaptability of the zirconium ball separator of this embodiment to the separation of different products can be improved.

[0029] Reference Figures 4 to 6 Specifically, the adjustment assembly 11 includes a base plate 111, a first mounting plate 112 rotatably connected to one side of the base plate 111, a reset member 113 connecting the base plate 111 and the first mounting plate 112, and a drive member capable of driving the first mounting plate 112 to rotate away from the base plate 111. The reset member 113 has a tendency to cause the first mounting plate 112 to rotate closer to the base plate 111. In this embodiment, the reset member 113 can be configured as a spring, with both ends of the spring connected to the base plate 111 and the first mounting plate 112 respectively, so that the first mounting plate 112 has a tendency to rotate closer to the base plate 111. It should be noted that... Figure 4 and Figure 5 To adjust component 11 from two different perspectives, so as to clearly show component 11.

[0030] Reference Figure 5 and Figure 6 The driving component includes an abutment block 114 that can slide against the surfaces opposite to the base plate 111 and the first mounting plate 112, and a driving rod 115 that drives the abutment block 114 closer to or further away from the rotation axis of the base plate 111 and the first mounting plate 112. (See reference...) Figure 6 In this embodiment, the base plate 111 is provided with a folded edge, and the drive rod 115 is threadedly connected to the folded edge. The end of the drive rod 115 away from the folded edge is rotatably connected to the abutment block 114. Therefore, rotating the drive rod 115 can drive the abutment block 114 to slide on the base plate 111.

[0031] When the drive rod 115 drives the abutment block 114 to approach the rotation axis of the base plate 111 and the first mounting plate 112, it can push the first mounting plate 112 to rotate away from the base plate 111; when the drive rod 115 drives the abutment block 114 away from the rotation axis of the base plate 111 and the first mounting plate 112, the reset member 113 can be used to drive the first mounting plate 112 to rotate towards the base plate 111, thereby adjusting the tilt angle of the feeding hopper 13.

[0032] Furthermore, combined Figure 6 The driving component also includes a rotating roller 116. The abutment block 114 has an installation groove. The rotating roller 116 is rotatably installed in the installation groove. The rotation axis of the rotating roller 116 is parallel to the rotation axis of the first mounting plate 112 relative to the base plate 111.

[0033] Reference Figure 4 and Figure 5 In one optional embodiment, the adjusting assembly 11 further includes a second mounting plate 117 rotatably connected to one side of the first mounting plate 112. The first vibrator 12 is mounted on the side of the second mounting plate 117 away from the first mounting plate 112. The rotation axis of the second mounting plate 117 relative to the first mounting plate 112 extends in a different direction than the rotation axis of the first mounting plate 112 relative to the base plate 111. A driving component, as described above, is also provided between the second mounting plate 117 and the first mounting plate 112. The same principle and method can be used to drive the second mounting plate 117 to rotate relative to the first mounting plate 112, thereby adjusting the rotation of the feeding hopper 13 in another direction.

[0034] It is understood that in other embodiments, multiple mounting plates and multiple driving components can be stacked and arranged in conjunction to make the feeding hopper 13 angle adjustable in multiple different directions, thereby ensuring the adaptability of the zircon ball separator of this embodiment to different products.

[0035] Reference Figure 2 and Figure 3 The zirconium ball separator in this embodiment also includes a zirconium ball collecting box 4. The discharge port of the feeding hopper 13 includes a first discharge port 131 that cooperates with the zirconium ball collecting box 4 and a second discharge port 132 that cooperates with the screening mechanism 2. The feeding mechanism 3 includes a second vibrator 31, a feeding box 32 installed at the output end of the second vibrator 31, and a feeding bin 33 that cooperates with the feeding box 32. The discharge end of the feeding bin 33 cooperates with the feeding box 32, and the discharge end of the feeding box 32 is adjacent to the second discharge port 132. During operation, the mixed material enters through the feeding bin 33 and falls into the feeding box 32. The second vibrator 31 drives the material in the feeding box 32 to be conveyed to the feeding hopper 13 for subsequent screening.

[0036] Reference Figure 2The screening mechanism 2 includes a third vibrator 21, a screening component installed at the output end of the third vibrator 21, and a first collection box 5 and a second collection box 6 that cooperate with the screening component. The third vibrator 21 drives the screening component to vibrate, thereby screening products and debris. In this embodiment, the first collection box 5 can collect products after being ground or polished by zirconium balls, while the second collection box 6 can collect debris generated during the grinding or polishing process.

[0037] Reference Figure 2 and Figure 3 The screening assembly includes a screening box 22 and at least two layers of screening plates 23 with different pore sizes installed within the screening box 22. The bottom of the screening box 22 includes a first region and a second region separated by partitions. The first region is located on the side of the screening plates 23, and the second region is located below the screening plates 23. Specifically, the first region and the second region can be separated by a partition plate. Depending on different screening requirements, screening plates 23 with corresponding pore sizes can be set. This embodiment uses two layers of screening plates 23 as an example for illustrative purposes. In other embodiments, the number of screening plates 23 can be three, four, five, or even more. This embodiment does not impose a specific limitation on the number.

[0038] During operation, the mixed materials to be screened are screened by the screening plate 23, so that qualified products remain on the surface of the screening plate 23 and fall into the first area, and finally enter the first collection box 5. The debris falls into the second area at the bottom of the screening box 22 and finally enters the second collection box 6.

[0039] In one optional embodiment, the screening assembly further includes a receiving hopper 24, the inlet of which engages with the outlet of the feeding hopper 13, and the outlet of the screening assembly engages with the uppermost screening plate 23. The receiving hopper 24 prevents spillage of the mixed materials, thereby ensuring the smooth operation of the screening process.

[0040] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0041] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A zirconium sphere separator characterized by, It includes a feeding mechanism (1) and a screening mechanism (2) that is configured to cooperate with the discharge end of the feeding mechanism (1); The feeding mechanism (1) includes an adjustment component (11), a first vibrator (12) installed on the adjustment component (11), and a feeding hopper (13) installed on the output end of the first vibrator (12). The adjustment component (11) can tilt the first vibrator (12) in at least one direction to adjust the angle of the feeding hopper (13). The feeding hopper (13) has a discharge hole, and the screening mechanism (2) is configured to cooperate with the discharge hole.

2. The zircon ball separator of claim 1, wherein, The adjustment assembly (11) includes a base plate (111), a first mounting plate (112) rotatably connected to one side of the base plate (111), a reset member (113) connecting the base plate (111) and the first mounting plate (112), and a drive member capable of driving the first mounting plate (112) to rotate away from the base plate (111), the reset member (113) having a tendency to cause the first mounting plate (112) to rotate closer to the base plate (111).

3. The zircon ball separator of claim 2, wherein, The driving component includes an abutment block (114) that can slide against the surfaces opposite to the base plate (111) and the first mounting plate (112), and a driving rod (115) that drives the abutment block (114) to move closer to or away from the rotation axis of the base plate (111) and the first mounting plate (112).

4. The zircon ball separator of claim 3, wherein, The driving component also includes a rotating roller (116), and the abutment block (114) has an installation groove. The rotating roller (116) is rotatably installed in the installation groove, and the rotation axis of the rotating roller (116) is parallel to the rotation axis of the first mounting plate (112) relative to the base plate (111).

5. The zircon ball separator of claim 2, wherein, The adjustment assembly (11) further includes a second mounting plate (117) rotatably connected to one side of the first mounting plate (112). The first vibrator (12) is mounted on the side of the second mounting plate (117) away from the first mounting plate (112). The rotation axis of the second mounting plate (117) relative to the first mounting plate (112) has a different extension direction than the rotation axis of the first mounting plate (112) relative to the base plate (111).

6. The zircon ball separator of claim 1, wherein, It also includes a zircon ball collecting box (4), and the discharge port of the feeding hopper (13) includes a first discharge port (131) that is configured to cooperate with the zircon ball collecting box (4) and a second discharge port (132) that is configured to cooperate with the screening mechanism (2).

7. The zirconium ball separator according to claim 6, characterized in that It also includes a feeding mechanism (3), which includes a second vibrator (31), a feeding box (32) installed at the output end of the second vibrator (31), and a feeding bin (33) installed in cooperation with the feeding box (32). The discharge end of the feeding bin (33) cooperates with the feeding box (32), and the discharge end of the feeding box (32) is adjacent to the second discharge hole (132).

8. The zircon ball separator of claim 1, wherein, The screening mechanism (2) includes a third vibrator (21), a screening component installed at the output end of the third vibrator (21), and a first collection box (5) and a second collection box (6) configured in cooperation with the screening component.

9. The zircon ball separator of claim 8, wherein, The screening assembly includes a screening box (22) and at least two screening plates (23) with different pore sizes installed in the screening box (22). The bottom of the screening box (22) includes a first region and a second region separated from each other. The first region is located on the side of the screening plate (23), and the second region is located below the screening plate (23).

10. The zirconium sphere clarifier of claim 9, wherein, The screening component also includes a receiving hopper (24), the inlet of which is engaged with the outlet of the feeding hopper (13), and the outlet of the screening component is engaged with the screening plate (23) located at the top layer.