Film cooling and separant integrated device

Abstract

The utility model relates to the technical field of rubber films, and particularly discloses a film cooling and isolating agent integrated device which comprises an isolating pool, an immersion cavity is arranged on the inner side of the isolating pool, a plurality of synchronous structures are arranged in the immersion cavity, each synchronous structure comprises a cooling roller, and rotating rollers are symmetrically arranged in the immersion cavity. Sealing bearings are symmetrically arranged on the circumferential surfaces of the two cooling rollers and the circumferential surfaces of the rotating rollers, each cooling roller and each rotating roller are rotationally installed on the isolation pool through the sealing bearings, fixing rings are symmetrically and fixedly installed on the circumferential surfaces of the two rotating rollers, and a plurality of connecting plates are fixedly installed between every two fixing rings. A plurality of fixing blocks are fixedly installed on the outer side of each connecting plate, an ultrasonic generator is fixedly installed on the outer side of each fixing block, the synchronous structure is arranged, and the cooling rollers are arranged in a parallelogram shape, so that when a film is conveyed, the cooling rollers can make full contact with the film, double-face alternate cooling is formed on the film, and the film can be cooled conveniently. The spacer fluid can be fully contacted with the film, and the processing quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of rubber sheet technology, and in particular to an integrated device for rubber sheet cooling and isolation agent. Background Technology

[0002] Rubber sheets are sheet materials made from rubber raw materials through processing. They are widely used in the production of rubber products. When processing rubber sheets, cooling and anti-sticking treatments are usually required to prevent changes in rubber properties, which could affect subsequent processing and product quality.

[0003] A search of Chinese patent publication number "CN218590863U" reveals "A multi-angle application device for release agent in a film cooling machine." When the conveyor belt transports the film to the bottom of the spraying device, the cylinder and spray head are activated. During the spraying process, the cylinder pushes the limiting block to reciprocate inside the crossbeam. At the same time, the rotation drive is activated, causing the rotation drive to rotate the drive gear, which in turn drives the rotation gear to rotate, thereby causing the rotating block to swing at an angle, achieving multi-angle application, improving the application effect of the release agent, more effectively preventing the film from sticking together, and facilitating subsequent film processing.

[0004] Based on the above search and existing technology, it was found that the above patent has certain defects. When the device is used, it cannot perform cold treatment on the rubber sheet, which makes the rubber prone to premature vulcanization. This affects the contact between the release agent and the rubber sheet, making it prone to adhesion and affecting production quality. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides an integrated device for film cooling and isolating agents, which solves the technical problem of insufficient processing quality in existing devices.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A film cooling and isolating agent integrated device includes an isolating tank, and an immersion chamber is provided inside the isolating tank;

[0010] The immersion chamber is equipped with multiple synchronization structures;

[0011] The synchronization structure includes a cooling roller, which is a parallelogram in shape after being set inside the immersion chamber. A rotating roller is symmetrically arranged inside the immersion chamber. Sealed bearings are symmetrically arranged on the circumferential surfaces of both cooling rollers and rotating rollers. Each cooling roller and rotating roller is rotatably mounted to the isolation pool via the sealed bearings. Fixed rings are symmetrically fixedly installed on the circumferential surfaces of both rotating rollers. Multiple connecting plates are fixedly installed between each pair of fixed rings. Multiple fixed blocks are fixedly installed on the outer side of each connecting plate. An ultrasonic generator is fixedly installed on the outer side of each fixed block.

[0012] Preferably, agitator blades are fixedly installed on the circumferential surface of one of the fixed rings on the two rotating rollers, and multiple motors are fixedly installed on the side wall of the isolation pool, with the output shaft of each motor being fixedly installed with the drive shaft of the cooling roller.

[0013] Preferably, pulleys are fixedly installed on the circumferential surfaces of the two cooling roller drive shafts and the circumferential surface of the rotating roller, and a synchronous belt is wound between each pair of pulleys in each group. Both pulleys and the synchronous belt are located outside the isolation pool.

[0014] (III) Beneficial Effects

[0015] Firstly, by setting up a synchronous structure and arranging the cooling rollers in a parallelogram shape, the cooling rollers will fully contact the film during the film conveying process, forming double-sided alternating cooling of the film, ensuring that the isolation liquid can fully contact the film, and improving the processing quality.

[0016] Secondly, by setting up rotating rollers, the ultrasonic generator will rotate around the rollers as the center when the rollers rotate. The film is pre-wound in an S-shape around the four cooling rollers, so that the upper and lower surfaces of the cooling rollers are respectively above and below the two rotating rollers. The cavitation bubbles generated by the ultrasonic generator further diffuse in the isolation liquid, improving the contact between the film and the isolation liquid, further avoiding the possibility of subsequent adhesion, and improving the processing quality. Attached Figure Description

[0017] The above description is only an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it in accordance with the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings.

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a cross-sectional view of the isolation pool of this utility model;

[0020] Figure 3 This is an exploded view of the synchronous belt connection of this utility model;

[0021] Figure 4 This is an exploded view of the roller connection structure of this utility model.

[0022] Legend: 11. Isolation tank; 12. Immersion chamber; 13. Cooling roller; 14. Rotating roller; 15. Sealed bearing; 16. Fixing ring; 17. Connecting plate; 18. Fixing block; 19. Ultrasonic generator; 21. Agitator blade; 22. Motor; 23. Pulley; 24. Synchronous belt. Detailed Implementation

[0023] This application provides an integrated film cooling and isolating agent device, which effectively solves the technical problem of insufficient processing quality in existing devices. By setting a synchronous structure and arranging the cooling rollers in a parallelogram shape, the cooling rollers will fully contact the film during film conveying, forming double-sided alternating cooling of the film. This ensures that the isolating liquid can fully contact the film, improving processing quality. Furthermore, by setting a rotating roller, the rotation of the rotating roller will drive the ultrasonic generator to rotate around the roller as the center. The film is pre-wound in an S-shape around the four cooling rollers, so that the upper and lower surfaces of the cooling rollers are respectively above and below two rotating rollers. The cavitation bubbles generated by the ultrasonic generator further diffuse in the isolating liquid, improving the contact between the film and the isolating liquid, further avoiding the possibility of subsequent adhesion, and improving processing quality.

[0024] Example

[0025] like Figures 1-4 As shown, the technical solution in this application embodiment effectively solves the technical problem of insufficient processing quality of existing devices. The overall idea is as follows:

[0026] To address the problems existing in the prior art, this utility model provides an integrated device for film cooling and isolating agent, including an isolating pool 11, and an immersion chamber 12 is provided inside the isolating pool 11;

[0027] The immersion chamber 12 is equipped with multiple synchronization structures;

[0028] The synchronous structure includes a cooling roller 13. The cooling roller 13 is a parallelogram after being set inside the immersion chamber 12. A rotating roller 14 is symmetrically arranged inside the immersion chamber 12. Sealed bearings 15 are symmetrically arranged on the circumferential surfaces of the two cooling rollers 13 and the rotating roller 14. Each cooling roller 13 and the rotating roller 14 are rotatably installed with the isolation pool 11 through the sealed bearings 15.

[0029] By setting up a synchronous structure and arranging the cooling roller 13 in a parallelogram shape, the cooling roller 13 will fully contact the film during the film conveying process, forming double-sided alternating cooling of the film, ensuring that the isolation liquid can fully contact the film, and improving the processing quality.

[0030] Two rotating rollers 14 are symmetrically fixed with fixing rings 16 on their circumferential surfaces. Multiple connecting plates 17 are fixedly installed between each pair of fixing rings 16. Multiple fixing blocks 18 are fixedly installed on the outside of each connecting plate 17. An ultrasonic generator 19 is fixedly installed on the outside of each fixing block 18.

[0031] By setting the rotating roller 14, when the rotating roller 14 rotates, it will drive the ultrasonic generator 19 to rotate around the rotating roller 14 as the center. The film is pre-wound in an S-shape to the four cooling rollers 13, so that the upper and lower surfaces of the cooling rollers 13 can be located above and below the two rotating rollers 14 respectively. The cavitation bubbles generated by the ultrasonic generator 19 further diffuse in the isolation liquid, improve the contact between the film and the isolation liquid, further avoid the possibility of subsequent adhesion, and improve the processing quality.

[0032] Agitator blades 21 are fixedly installed on the circumferential surface of one of the fixed rings 16 on the two rotating rollers 14. Multiple motors 22 are fixedly installed on the side wall of the isolation pool 11, and the output shaft of each motor 22 is fixedly installed with the drive shaft of the cooling roller 13.

[0033] By setting agitator blades 21 on the circumferential surface of the fixed ring 16, when the rotating roller 14 rotates, it will drive the agitator blades 21 to rotate as well. This allows the agitator blades 21 to fully agitate and mix the liquid inside the immersion chamber 12, and to fully contact the cooler liquid around the cooling roller 13 with the film, thereby improving the cooling efficiency and thus improving the processing effect.

[0034] Pullers 23 are fixedly installed on the circumferential surfaces of the drive shafts of the two cooling rollers 13 and the circumferential surfaces of the rotating rollers 14. A synchronous belt 24 is wound between each pair of pulleys 23. The two pulleys 23 and the synchronous belt 24 are located outside the isolation pool 11.

[0035] By setting up pulley 23 and synchronous belt 24, when the roller 14 rotates, it will be driven to rotate inside the immersion chamber 12 through pulley 23 and synchronous belt 24, so that the film can be fully processed without a power source, thus improving energy efficiency.

[0036] Working principle:

[0037] In the first step, when using the film, the operator can first wrap the film around the four cooling rollers 13 in an S-shape, so that the upper and lower surfaces of the cooling rollers 13 are respectively above and below the two rotating rollers 14. Then, the operator can inject the isolation liquid prepared by the isolation agent into the immersion chamber 12. At this time, the operator can turn on the motor 22, so that the motor 22 drives each cooling roller 13 to rotate, and at the same time, the cooling rollers 13 can cool the upper and lower surfaces of the film.

[0038] In the second step, when the cooling roller 13 rotates, it will drive the rotating roller 14 to rotate inside the immersion chamber 12 via the pulley 23 and the synchronous belt 24. At the same time, the rotating roller 14 will drive the fixed ring 16 and the connecting plate 17 to rotate, so that the ultrasonic generator 19 rotates around the center of the rotating roller 14. Since the upper and lower surfaces of the cooling roller 13 are located above and below the rotating roller 14, the rotational motion of the rotating roller 14 driving the ultrasonic generator 19 to rotate will be superimposed with the ultrasonic vibration, which will induce turbulence or vortex in the isolation liquid, so that the isolation liquid can fully contact the film and ensure that the anti-sticking agent is evenly attached to the film surface. In addition, the rotation of the fixed ring 16 will also drive the stirring blade 21 to rotate, so that the stirring blade 21 can fully stir and mix the liquid inside the immersion chamber 12, and fully contact the cooler liquid around the cooling roller 13 with the film, thereby improving the cooling efficiency.

[0039] Finally, it should be noted that the above embodiments are merely examples for clearly illustrating the present invention and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A film cooling and separating agent integrated device, comprising a separating pool (11), the inside of the separating pool (11) is provided with a liquid immersion cavity (12), characterized in that ； The immersion chamber (12) is equipped with multiple synchronization structures; The synchronization structure includes a cooling roller (13), which is a parallelogram after being set inside the immersion chamber (12). A rotating roller (14) is symmetrically arranged inside the immersion chamber (12). Sealed bearings (15) are symmetrically arranged on the circumferential surfaces of the two cooling rollers (13) and the rotating roller (14). Each of the cooling rollers (13) and rotating rollers (14) is rotatably mounted to the isolation pool (11) via a sealed bearing (15).

2. A film cooling spacer integrated device as described in claim 1, wherein, Both of the two rollers (14) have fixing rings (16) symmetrically fixedly installed on their circumferential surfaces; Each of the fixed rings (16) is fixedly installed with multiple connecting plates (17) between each other.

3. A film cooling spacer integrated device as described in claim 2, wherein, Multiple fixing blocks (18) are fixedly installed on the outer side of each of the connecting plates (17); An ultrasonic generator (19) is fixedly installed on the outside of each of the fixed blocks (18).

4. A film cooling spacer integrated device as in any of claims 1-3, wherein, Agitator blades (21) are fixedly installed on the circumferential surface of one of the fixed rings (16) on the two rollers (14); Multiple motors (22) are fixedly installed on the side wall of the isolation pool (11).

5. A film cooling spacer integrated device as in claim 4, wherein, The output shaft of each of the motors (22) is fixedly mounted to the drive shaft of the cooling roller (13); Among them, pulleys (23) are fixedly installed on the circumferential surfaces of the two cooling rollers (13) drive shafts and the circumferential surface of the rotating roller (14).

6. A film cooling spacer integrated device as in claim 5, wherein, Each of the pulleys (23) in each group is connected by a synchronous belt (24); The two pulleys (23) and the timing belt (24) are located outside the isolation pool (11).

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