Automatic nailing platform for light steel keel

Abstract

The utility model relates to the technical field of keel machining, and one embodiment of the utility model provides an automatic light steel keel nailing platform which comprises a machining frame, a feeding frame is arranged on the side wall of the machining frame, a downward-moving nailing assembly is arranged on the machining frame, and a horizontal-moving feeding assembly is arranged on the machining frame and the feeding frame; the downward-moving nailing assembly comprises extension frames, the extension frames are arranged on the two opposite sides of the machining frame, supporting frames are arranged on the extension frames, and extension rods are fixedly connected with the sliding plate. By means of the technical scheme, the problems that in a traditional light steel keel nailing mode in the prior art, light steel keels of different parts are manually moved by workers or hoisted to a nailing platform through a hoisting machine, and then the light steel keels are nailed, spliced and fixed on the nailing platform through a nailing machine are solved; and in the prior art, the operation mode has many defects such as time and labor wasting, low automation degree and difficulty in meeting the high-efficiency requirement of industrial production.

Description

Technical Field

[0001] The embodiments disclosed herein relate to the field of keel processing technology, and more specifically, to an automatic nailing platform for light steel keels. Background Technology

[0002] Light steel keel is a new type of building material with advantages such as light weight, high strength, waterproof, shockproof, dustproof, sound insulation, sound absorption, and constant temperature. It also has advantages such as short construction period and simple construction. It is widely used in hotels, airport terminals, bus stations, train stations, amusement parks, shopping malls, factories, office buildings, renovation of old buildings, interior decoration, ceilings and other places. In the production process of light steel keel, it needs to be assembled into frame structures with different requirements.

[0003] Traditional methods of nailing light steel keel involve workers manually moving different components of the light steel keel or using hoisting machines to lift them onto a nailing platform. Then, a nailing machine is used on the nailing platform to nail and fix the light steel keel together. Afterward, it is necessary to flip it over and nail it again. This operation method has many drawbacks, such as being time-consuming and labor-intensive, having a low degree of automation, making it difficult to meet the high-efficiency requirements of industrial production. Moreover, the nailing effect is largely determined by the worker's experience, resulting in inconsistent quality that is difficult to meet the needs of enterprises. Utility Model Content

[0004] To overcome the above-mentioned defects, the embodiments of this disclosure provide an automatic nailing platform for light steel keel, which solves the problem that the traditional nailing method for light steel keel in the prior art involves workers manually moving different parts of the light steel keel or using a hoisting machine to lift them onto the nailing platform, and then using a nailing machine on the nailing platform to nail and splice the light steel keel together. Afterwards, it is necessary to flip it over and nail it again. This operation method has many drawbacks, such as being time-consuming and labor-intensive, having a low degree of automation, and being unable to meet the high-efficiency requirements of industrial production.

[0005] According to one aspect, at least one embodiment of this disclosure provides an automatic nailing platform for light steel keel, comprising:

[0006] A processing rack, wherein a feeding rack is provided on the side wall of the processing rack;

[0007] A downward-moving nailing assembly is mounted on the processing frame;

[0008] A translational feeding assembly is disposed on the processing frame and the feeding frame;

[0009] The downward nailing assembly includes an extension frame disposed on opposite sides of the processing frame. A support frame is disposed on the extension frame, and a drive slide is disposed on the support frame. A sliding cavity is disposed inside the drive slide, and a sliding plate is disposed inside the sliding cavity. A drive plate is disposed on the side wall of the sliding plate, and a nailer is disposed on the drive plate. A telescopic cylinder is disposed on the extension frame, and an extension rod is disposed on the telescopic end of the telescopic cylinder. The extension rod is fixedly connected to the sliding plate.

[0010] As a further technical solution, the drive board is provided with an embedding hole, and a part of the nailer is fixedly embedded in the embedding hole.

[0011] As a further technical solution, the translational feeding assembly includes a feeding platform, which is disposed on the feeding frame. The upper end face of the feeding platform is provided with a feeding chute. A drive shaft is disposed inside the processing frame. A feeding wheel is mounted on the drive shaft. A feeding limiting groove is opened on the feeding wheel. The feeding limiting groove corresponds to the position of the feeding chute.

[0012] As a further technical solution, the processing frame is provided with a drive cavity, the drive shaft is disposed inside the drive cavity, and a movable bearing is provided between the drive shaft and the drive cavity.

[0013] As a further technical solution, the side wall of the sliding plate is provided with a sliding block, the sliding block has a movable groove, the movable groove is provided with a movable shaft, a movable wheel is fitted on the movable shaft, a part of the movable wheel extends out of the movable groove, and the movable wheel contacts the inner side wall of the sliding cavity.

[0014] As a further technical solution, the number of sliding plates is several, the driving plate is disposed at the interval between the multiple sliding plates, and each driving plate is provided with 2 nailers.

[0015] As a further technical solution, the nailer is located at the interval between the two feed rollers.

[0016] As a further technical solution, the multiple drive shafts are rotated by a motor.

[0017] As a further technical solution, the processing frame and the feeding frame are welded together, and the bottom of the processing frame is provided with support legs.

[0018] As a further technical solution, the drive plate is a plate with inclined sides, and the drive plate is welded and fixed to the sliding plate.

[0019] The beneficial effects of the embodiments disclosed herein are as follows:

[0020] 1. In this disclosure, the translational feeding assembly can realize the automatic feeding of light steel keel. The feeding chute of the feeding table corresponds to the feeding limit groove of the feeding wheel. With the rotation of the drive shaft, the light steel keel can be smoothly and accurately transported to the processing position. The downward nailing assembly can quickly complete the nailing operation under the drive of the telescopic cylinder. The setting of multiple sliding plates and drive plates, and the two nailers on each drive plate, can nail different positions of the light steel keel at the same time, which greatly shortens the nailing time.

[0021] 2. In this disclosure, the telescopic cylinder pushes the sliding plate to slide smoothly in the sliding cavity through the extension rod. The sliding block and moving wheel on the sliding plate contact the inner side wall of the sliding cavity, reducing friction and shaking during the sliding process and ensuring the accurate positioning of the nailer. The nailer is embedded in the mounting hole of the drive plate, which further enhances its stability. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.

[0023] Figure 1 This is a schematic diagram of a structure in one embodiment of the present disclosure;

[0024] Figure 2 This is an axle view of the drive slide rail of this disclosure;

[0025] Figure 3 This is a side view of the feed wheel shaft of this disclosure;

[0026] Figure 4 This is a cross-sectional view of the sliding plate of this disclosure;

[0027] In the diagram: 1. Processing frame; 2. Feeding frame; 3. Lowering nailing assembly; 3-1. Extension frame; 3-2. Support frame; 3-3. Drive slide; 3-4. Sliding cavity; 3-5. Sliding plate; 3-6. Drive plate; 3-7. Nailer; 3-8. Telescopic cylinder; 3-9. Extension rod; 3-10. Insertion hole; 4. Translational feeding assembly; 4-1. Feeding platform; 4-2. Feeding chute; 4-3. Drive shaft; 4-4. Feeding wheel; 4-5. Feeding limit groove; 4-6. Drive cavity; 4-7. Movable bearing; 5. Sliding block; 6. Movable groove; 7. Movable shaft; 8. Moving wheel; 9. Support leg; 10. Movable bearing. Detailed Implementation

[0028] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.

[0029] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."

[0030] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.

[0031] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.

[0033] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0034] like Figures 1-4 As shown, it illustrates an automatic nailing platform for light steel keel according to this disclosure, comprising:

[0035] Processing rack 1, wherein a feeding rack 2 is provided on the side wall of the processing rack 1;

[0036] The downward-moving nailing assembly 3 is disposed on the processing frame 1;

[0037] Translational feeding assembly 4 is disposed on the processing frame 1 and the feeding frame 2;

[0038] The downward nailing assembly 3 includes an extension frame 3-1, which is disposed on opposite sides of the processing frame 1. A support frame 3-2 is disposed on the extension frame 3-1, and a drive slide 3-3 is disposed on the support frame 3-2. A sliding cavity 3-4 is disposed inside the drive slide 3-3, and a sliding plate 3-5 is disposed inside the sliding cavity 3-4. A drive plate 3-6 is disposed on the side wall of the sliding plate 3-5, and a nailer 3-7 is disposed on the drive plate 3-6. A telescopic cylinder 3-8 is disposed on the extension frame 3-1, and an extension rod 3-9 is disposed at the telescopic end of the telescopic cylinder 3-8. The extension rod 3-9 is fixedly connected to the sliding plate 3-5.

[0039] The translational feeding assembly 4 includes a feeding platform 4-1, which is mounted on the feeding frame 2. The upper surface of the feeding platform 4-1 is provided with a feeding groove 4-2. The processing frame 1 is provided with a drive shaft 4-3, and a feeding wheel 4-4 is mounted on the drive shaft 4-3. The feeding wheel 4-4 is provided with a feeding limiting groove 4-5, which corresponds to the position of the feeding groove 4-2.

[0040] In some examples, the processing rack 1 and the feeding rack 2 are firmly connected by welding to ensure that their relative positions are accurate and maintained within the tolerance range required by the design, so as to ensure smooth feeding. After welding is completed, the quality of the weld is carefully inspected to prevent problems such as false welding and missing welding, and the welding slag is cleaned up at the same time.

[0041] Install extension frames 3-1 on opposite sides of the processing frame 1 and fix them with matching bolts and nuts. Then, install support frames 3-2 on extension frames 3-1, ensuring accurate installation and a firm connection. Install drive slide rail 3-3 on support frame 3-2 and use positioning pins and bolts for positioning and tightening to ensure that drive slide rail 3-3 is installed horizontally and that its internal sliding cavity 3-4 is smooth and unobstructed. Install drive plate 3-6 on the side wall of sliding plate 3-5 and fix it by welding to ensure welding quality. Place the assembled sliding plate 3-5 into sliding cavity 3-4 so that the moving wheel 8 contacts the inner side wall of sliding cavity 3-4. Install telescopic cylinder 3-8 on extension frame 3-1 and connect the telescopic end of telescopic cylinder 3-8 to extension rod 3-9. Then fix extension rod 3-9 to sliding plate 3-5 to ensure reliable connection. The telescopic movement of telescopic cylinder 3-8 can smoothly drive sliding plate 3-5 to move within sliding cavity 3-4.

[0042] Install the feeding platform 4-1 on the feeding rack 2 and fix it with bolts to ensure that the feeding platform 4-1 is installed horizontally. Make a feeding groove 4-2 on the upper surface of the feeding platform 4-1 to ensure the dimensional accuracy and surface finish of the groove.

[0043] The feed wheel 4-4 is mounted on the drive shaft 4-3 and circumferentially fixed with a key to ensure that the feed wheel 4-4 rotates synchronously with the drive shaft 4-3. A feed limiting groove 4-5 is opened on the feed wheel 4-4 so that it corresponds precisely with the position of the feed chute 4-2.

[0044] like Figures 1-4 As shown, the drive plate 3-6 is provided with an insert hole 3-10, and a part of the nailer 3-7 is fixedly embedded in the insert hole 3-10.

[0045] In some examples, mounting holes 3-10 are made on the drive plate 3-6 to mount the corresponding part of the nailer 3-7, and further secure it with bolts.

[0046] For example, such as Figure 1 As shown, the processing frame 1 has a drive cavity 4-6 inside, the drive shaft 4-3 is disposed inside the drive cavity 4-6, and a movable shaft 7 bearing 4-7 is disposed between the drive shaft 4-3 and the drive cavity 4-6.

[0047] In some examples, a drive shaft 4-3 is installed inside the drive cavity 4-6 inside the processing frame 1, and a bearing is installed between the drive shaft 4-3 and the drive cavity 4-6 to ensure that the drive shaft 4-3 can rotate freely.

[0048] For example, such as Figure 4As shown, a sliding block 5 is provided on the side wall of the sliding plate 3-5. A movable groove 6 is opened on the sliding block 5. A movable shaft 7 is provided inside the movable groove 6. A movable wheel 8 is fitted on the movable shaft 7. A part of the movable wheel 8 extends out of the movable groove 6. The movable wheel 8 contacts the inner side wall of the sliding cavity 3-4.

[0049] In some examples, a sliding block 5 is installed on the side wall of the sliding plate 3-5, a movable groove 6 is opened on the sliding block 5, a movable shaft 7 is installed in the movable groove 6, and a movable wheel 8 is fitted on it, ensuring that the movable wheel 8 partially extends out of the movable groove 6 and can rotate freely.

[0050] For example, such as Figure 1 As shown, there are several sliding plates 3-5, and the driving plates 3-6 are arranged at the intervals between the multiple sliding plates 3-5. Each driving plate 3-6 is provided with two nailers 3-7.

[0051] For example, such as Figure 1 As shown, the nailer 3-7 is located at the interval between the two feed rollers 4-4, and the multiple drive shafts 4-3 are driven to rotate by a motor.

[0052] In some examples, a motor of appropriate power is selected and mounted on the processing frame 1. It is connected to multiple drive shafts 4-3 through transmission devices such as belts, chains or couplings to ensure that the motor can drive the drive shafts 4-3 to rotate synchronously.

[0053] For example, such as Figure 1 As shown, the processing frame 1 and the feeding frame 2 are welded together. The bottom of the processing frame 1 is provided with a support leg 9. The drive plate 3-6 is a plate with inclined sides. The drive plate 3-6 is welded and fixed to the sliding plate 3-5.

[0054] In some examples, support legs 9 are installed at the corresponding positions at the bottom of the processing frame 1, and the support legs 9 are fastened to the processing frame 1 with bolts to ensure the overall stability of the equipment and prevent shaking during operation.

[0055] During use, slowly push one end of the light steel keel along the feeding chute 4-2 to ensure the keel smoothly enters the feeding limit groove 4-5 and is correctly positioned without any offset or tilting. Multiple keels can be fed at once, but it is necessary to ensure that the keels do not squeeze or entangle with each other. After a normal no-load test, press the official operation button. The motor drives the feeding wheel 4-4 to rotate, feeding the light steel keel into the processing area at a uniform speed. When the light steel keel reaches the nailing position, the telescopic cylinder 3-8 extends, driving the sliding plate 3-5 and the nailer 3-7 to move downwards, and the nailer 3-7 performs the nailing operation on the light steel keel. After nailing is completed, the telescopic cylinder 3-8 retracts, the nailing assembly returns to its initial position, and the feeding wheel 4-4 continues to rotate, feeding the next section of light steel keel into the nailing position, repeating the nailing operation.

[0056] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications or substitutions should be covered within the scope of the claims of this disclosure.

Claims

1. A light steel keel automatic nailing platform, characterized in that, include: A processing rack (1) is provided with a feeding rack (2) on its side wall; A downward-moving nailing assembly (3) is disposed on the processing frame (1); Translational feeding assembly (4), which is disposed on the processing frame (1) and the feeding frame (2); The downward nailing assembly (3) includes an extension frame (3-1), which is disposed on opposite sides of the processing frame (1). A support frame (3-2) is disposed on the extension frame (3-1), and a drive slide (3-3) is disposed on the support frame (3-2). A sliding cavity (3-4) is disposed inside the drive slide (3-3), and a sliding plate (3-5) is disposed inside the sliding cavity (3-4). A drive plate (3-6) is disposed on the side wall of the sliding plate (3-5), and a nailer (3-7) is disposed on the drive plate (3-6). A telescopic cylinder (3-8) is disposed on the extension frame (3-1), and an extension rod (3-9) is disposed at the telescopic end of the telescopic cylinder (3-8). The extension rod (3-9) is fixedly connected to the sliding plate (3-5).

2. The automatic light steel keel nailing platform according to claim 1, characterized in that, The drive plate (3-6) is provided with an insert hole (3-10), and a part of the nailer (3-7) is fixedly embedded in the insert hole (3-10).

3. The automatic light steel keel nailing platform according to claim 1, characterized in that, The translational feeding assembly (4) includes a feeding platform (4-1), which is mounted on the feeding frame (2). The upper surface of the feeding platform (4-1) is provided with a feeding groove (4-2). The processing frame (1) is provided with a drive shaft (4-3). A feeding wheel (4-4) is mounted on the drive shaft (4-3). A feeding limiting groove (4-5) is opened on the feeding wheel (4-4). The feeding limiting groove (4-5) corresponds to the position of the feeding groove (4-2).

4. The automatic light steel keel nailing platform according to claim 3, characterized in that, The processing frame (1) is provided with a drive cavity (4-6) inside, the drive shaft (4-3) is provided inside the drive cavity (4-6), and a movable shaft (7) bearing (4-7) is provided between the drive shaft (4-3) and the drive cavity (4-6).

5. The automatic light steel keel nailing platform according to claim 1, characterized in that, The sliding plate (3-5) has a sliding block (5) on its side wall. The sliding block (5) has a movable groove (6). The movable groove (6) has a movable shaft (7) inside it. A movable wheel (8) is fitted on the movable shaft (7). A part of the movable wheel (8) extends out of the movable groove (6) and contacts the inner side wall of the sliding cavity (3-4).

6. The automatic light steel keel nailing platform according to claim 1, characterized in that, The number of sliding plates (3-5) is several, and the driving plate (3-6) is arranged at the interval between the multiple sliding plates (3-5). Each driving plate (3-6) is provided with 2 nailers (3-7).

7. The automatic light steel keel nailing platform according to claim 3, characterized in that, The nailer (3-7) is located at the interval between the two feed rollers (4-4).

8. The automatic light steel keel nailing platform according to claim 3, characterized in that, The multiple drive shafts (4-3) are rotated by a motor.

9. The automatic light-gauge steel stud nailing platform of claim 1, wherein, The processing rack (1) is welded to the feeding rack (2), and the bottom of the processing rack (1) is provided with support legs (9).

10. The automatic light steel keel nailing platform according to claim 1, characterized in that, The driving plate (3-6) is a plate body with two sides inclined, and the driving plate (3-6) is welded and fixed with the sliding plate (3-5).

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