A smart roll-to-roll tape sealing device
By designing an intelligent roll slitting and tape sealing device, the processes of slitting, cutting, rolling, and tape sealing have been automated, solving the problems of low efficiency and weak sealing of existing slitting machines, and improving production efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- DONGGUAN ZHENFEI AUTOMATION MASCH CO LTD
- Filing Date
- 2023-12-13
- Publication Date
- 2026-05-26
AI Technical Summary
Existing slitting machines are inefficient in lateral cutting and rewinding, and the tape seals are not secure, affecting the yield rate.
A roll intelligent slitting, small roll tape sealing device was designed, comprising a slitting component, a cutting mechanism, a rolling mechanism, and a tape sealing mechanism. It achieves automated slitting, cutting, rolling, and tape sealing through a moving unit and a drive component, adapting to the processing needs of roll materials of different sizes and shapes.
It improves production efficiency and automation, ensures the dimensional accuracy of small rolls and the firm sealing effect of tape, and enhances the versatility and processing range of the production line.
Smart Images

Figure CN117485981B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of slitting machine technology, and in particular discloses an intelligent slitting and tape sealing device for roll materials. Background Technology
[0002] In the printing industry, slitting machines are often used in the production of small rolls of printed products. A slitting machine is a mechanical device that cuts wide sheets of paper into multiple narrow strips. Existing slitting machines generally include: an unwinding mechanism for providing wide sheets of paper, a cutting mechanism for cutting the wide sheets of paper, and a winding mechanism for winding the cut small rolls of paper. The paper winds between the unwinding and winding mechanisms and forms several consecutive narrow strips of paper under the action of the cutting mechanism. The paper is then wound up by a core with several small rolls attached to it on the winding mechanism, so that each narrow strip of paper is wound onto a small roll, thereby producing small roll products that meet customer requirements.
[0003] However, in the actual process of producing small rolls using a slitting machine, the slitting rolls are usually cut laterally to achieve the small roll design. Existing slitting machines have low efficiency and automation levels during lateral cutting and winding, and the subsequent sealing is done in a single process, which can lead to problems where the tape cannot adhere firmly to the roll, affecting the production yield. Therefore, there is an urgent need for a small roll tape application mechanism for slitting machines. Summary of the Invention
[0004] In order to overcome the shortcomings and deficiencies of existing technologies that affect the yield of production products, the purpose of this invention is to provide a roll intelligent slitting and small roll tape sealing device.
[0005] To achieve the above objectives, the present invention provides a roll intelligent slitting and small roll adhesive tape sealing device, including a slitting machine, a slitting assembly mounted on the slitting machine for slitting the unfolded roll material from the outside; it also includes a cutting mechanism for cutting the unfolded roll material, a roll material mechanism used in conjunction with the cutting mechanism, and an adhesive tape sealing mechanism.
[0006] The cutting mechanism includes a second cutter for cutting the unfolded roll material and a first moving unit used in conjunction with the second cutter. The first moving unit is used to drive the second cutter to reciprocate.
[0007] The winding mechanism includes a shaft component and a fifth drive assembly for driving the shaft component to rotate. The shaft component is used to wind the slit and unfolded roll into small rolls.
[0008] The adhesive applicator includes a second support, a first wheel for pressing the tape from an external film roll onto the roll, and a first cutter for cutting the tape between the roll and the film roll. The tape is sealed by the first wheel as it is rolled into a small roll.
[0009] Preferably, the shaft component includes a third rod and a fourth rod used in conjunction with the third rod, with a gap formed between the third rod and the fourth rod for accommodating the unfolded roll material, and a fifth drive assembly for driving the shaft component to roll the unfolded roll material disposed on the shaft component into a small roll.
[0010] Preferably, the shaft component includes a third rod and a fourth rod sleeved on the third rod. A receiving cavity for accommodating the unfolded roll is formed between the third rod and the fourth rod. A first groove for the unfolded roll to enter is provided on both the third rod and the fourth rod. The fifth drive assembly is used to drive the shaft component to roll the unfolded roll disposed on the shaft component into a small roll.
[0011] Preferably, the first moving unit includes a plate three, a plate four disposed on the plate three, and a seventh driving component, the seventh driving component being used to drive the plate four to move along the length direction of the plate three; the cutting mechanism further includes a second moving unit for driving the second cutter to approach or move away from the unwound roll, the second moving unit including a plate seven, a plate five disposed on the plate seven, and an eighth driving component, the eighth driving component being used to drive the plate five to reciprocate.
[0012] Preferably, the coiling mechanism further includes an eighth plate, a fourth drive assembly for driving the eighth plate to rotate, the axis of the shaft component does not coincide with the rotation axis of the eighth plate, and a fifth drive assembly is disposed on the eighth plate for driving the shaft component to rotate.
[0013] Preferably, the tape sealing device further includes a second frame, on which a plate nine and a seventh moving unit are provided for use with the second cutter. The plate nine has a receiving cavity for accommodating the unwound roll and the second cutter. The seventh moving unit has the same structure as the second moving unit and is used to drive the plate nine to move closer to or away from the second cutter.
[0014] Preferably, the cutting mechanism further includes a plate six and a sixth moving unit used in conjunction with the plate six. The plate six causes the unwound roll to pass through the first groove by abutting the unwound roll. The sixth moving unit has the same structure as the second moving unit and is mounted on the second frame to drive the plate six closer to or away from the shaft member.
[0015] Preferably, the adhesive applicator further includes a seventh plate for resisting the tape to prevent relative displacement between the tape and the first wheel, an eighth drive member for driving the seventh plate closer to or away from the first wheel, and a ninth drive member for driving the first cutter to reciprocate. The direction in which the eighth drive member drives the seventh plate to move intersects the direction in which the ninth drive member drives the first cutter to move.
[0016] Preferably, the adhesive applicator further includes a third wheel for rolling the cut adhesive tape, the third wheel being rotatably mounted on the second support for rolling the adhesive tape.
[0017] Preferably, the adhesive applicator further includes a sixth plate, a seventh drive unit disposed on the second support for driving the sixth plate to reciprocate, a first wheel disposed on the sixth plate for the seventh drive unit to drive the first wheel to apply adhesive to rolls of different sizes or shapes, and an eighth drive unit disposed on the sixth plate for driving the seventh plate to limit the adhesive tape on the first wheel.
[0018] The beneficial effects of this invention are:
[0019] 1. By integrating the slitting mechanism, cutting mechanism, winding mechanism, and adhesive applicator, the system achieves automatic slitting (along the length direction of the unfolded roll), cutting (along the width direction of the unfolded roll), winding, and adhesive sealing of the unfolded roll, greatly improving production efficiency and automation level. Through the coordinated use of the slitting component and the second cutter, precise slitting and cutting operations are achieved on the unfolded roll, ensuring accurate dimensions of the processed small rolls. This device not only performs slitting and cutting operations but also adhesive sealing of the rolls, enhancing the production line's versatility and processing range. The first and second moving units in the cutting mechanism enable lateral movement and adjustment of the second cutter towards / away from the cutter, allowing the device to adapt to the processing needs of rolls of different sizes or shapes. The adhesive applicator compresses and cuts the tape, ensuring the tape adheres to the roll and seals it, providing a high-quality sealing effect and contributing to improved roll production efficiency.
[0020] 2. By incorporating a fourth moving unit, a plate body, and a box-feeding mechanism, the box can be automatically fed in and fitted onto the outside of the material roll. Then, through the combined action of the sixth drive component and the fifth moving unit, the box is automatically removed from the second main body. This design enables automated operation of the box, improving the convenience and efficiency of production operations.
[0021] 3. By setting a driving component on the third rod, the relative rotation between the third and fourth rods can be eliminated. At the same time, the setting of the first groove facilitates the ejection of the material roll. This design enables automatic ejection of the material roll, improving the convenience and efficiency of production operations.
[0022] 4. By setting the positions of the shaft components and the first rod, and using the sixth drive assembly and the fifth moving unit, the automated processing of the winding and unwinding of the coil material can be achieved. After the coil material is unwound, the eighth plate rotates 180°, causing the shaft components of the unwound coil material to move to the side closer to the slitting mechanism. This achieves automatic movement of the shaft components and processing of the winding and unwinding of the coil material, improving production efficiency and operational convenience. The setting of the second groove enables precise accommodation and positioning of the shaft components, ensuring the stability and accuracy of the unwinding of the coil material during movement, which is beneficial for subsequent cutting and processing operations. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the main body structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the first main structure of the present invention;
[0025] Figure 3 This is a top view of the main body of the present invention;
[0026] Figure 4 This is a side plan view of the cutting mechanism of the present invention;
[0027] Figure 5 This is a schematic diagram of the coil mechanism structure of the present invention;
[0028] Figure 6 This is a schematic diagram of the cutting mechanism structure of the present invention;
[0029] Figure 7 This is a schematic diagram of the adhesive application mechanism of the present invention;
[0030] Figure 8 This is a schematic diagram of the shaft component structure of the present invention;
[0031] Figure 9 This is a schematic diagram of the structure of the seventh moving unit of the present invention;
[0032] Figure 10 This is a schematic diagram of the material roll structure of the present invention;
[0033] Figure 11 This is a schematic diagram of the fourth moving unit structure of the present invention;
[0034] Figure 12 This is a schematic diagram of the third moving unit structure of the present invention;
[0035] Figure 13 This is a top plan view of the drive mechanism structure of the present invention;
[0036] Figure 14 This is a structural diagram of the back of the adhesive applicator of the present invention.
[0037] The reference numerals in the figures include:
[0038] 1. First conveying mechanism; 2. Drive mechanism; 3. First main body
[0039] 4. Adhesive application mechanism; 5. Second main body; 6. Cutting mechanism
[0040] 7. Box feeding mechanism; 8. Rolling mechanism; 9. Cutting mechanism
[0041] 11. First frame; 12. Conveyor belt; 13. First drive unit
[0042] 14. First panel 15. Second panel 16. Eighth panel
[0043] 17. Third moving unit; 18. Box body; 19. Material roll
[0044] 21. Third plate body; 22. Second driving component; 23. Fourth plate body
[0045] 24. Fourth moving unit; 25. Plate + 26. Fifth rod
[0046] 27. Plate 11; 31. First frame; 32. First support
[0047] 33. Third drive component; 34. Fourth drive component; 35. Fifth plate.
[0048] 36. Fifth drive component; 41. Second support; 42. Seventh drive component
[0049] 43. Sixth plate 44. Eighth driving component 45. Seventh plate
[0050] 46. Film roll; 47. First wheel body; 48. Ninth drive component
[0051] 49. Third wheel body; 410. First cutter; 411. Second wheel body
[0052] 51. Second frame 52. Box body 53. Roller body
[0053] 61. Slitting machine; 62. Roll stock; 63. Cutting assembly
[0054] 64. Unwind the coil 81. Eighth plate 82. First rod
[0055] 83. Ninth Plate 84. Plate One 85. Second Drive Component
[0056] 86. Third drive assembly; 87. Second rod; 89. Fourth drive assembly
[0057] 810, Third rod; 811, Fourth rod; 812, First groove.
[0058] 813. Fifth drive component; 814. Sixth drive component; 815. Board body two.
[0059] 816, Second Tank; 91, Plate Three; 92, Plate Four
[0060] 93. Seventh Drive Component; 94. Board Body Five; 95. Eighth Drive Component
[0061] 96. Second cut; 97. Plate six; 99. Plate seven
[0062] 910, Fifth Moving Unit; 911, Sixth Moving Unit; 912, Seventh Moving Unit
[0063] 913, Fourth Wheel; 915, Board Nine Detailed Implementation
[0064] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention.
[0065] Please see Figures 1 to 14 As shown, the present invention provides a roll intelligent slitting and tape sealing device, which includes a slitting mechanism 6. The slitting mechanism 6 includes a slitting machine 61, a slitting assembly 63 mounted on the slitting machine 61 for slitting the unfolded roll 64 from the outside (the slitting assembly 63 includes a slitting blade for slitting the unfolded roll 64 and a driving component for driving the slitting blade, which will not be described in detail here), a first frame 31 for carrying the external roll 19; it also includes a cutting mechanism 9 for cutting the unfolded roll 64, a roll mechanism 8 used in conjunction with the cutting mechanism 9, and a tape sealing mechanism 4.
[0066] The cutting mechanism 9 includes a second cutter 96 for cutting the unfolded roll 64, a first moving unit and a second moving unit used in conjunction with the second cutter 96. The first moving unit is used to drive the second cutter 96 to move laterally along the unfolded roll 64, and the second moving unit is used to drive the second cutter 96 to move closer to or away from the unfolded roll 64. The moving direction of the first moving unit driving the second cutter 96 is intersected with the moving direction of the second moving unit driving the second cutter 96.
[0067] The winding mechanism 8 includes a shaft component and a fifth drive assembly 813 for driving the shaft component to rotate. The shaft component is used to wind the slit and unfolded roll 64 into small rolls.
[0068] The adhesive applicator 4 includes a second support 41, a film roll 46 mounted on the second support 41, a first wheel 47 for pressing the tape wound on the film roll 46 onto the material roll 19, and a first cutter 410 for cutting the tape between the material roll 19 and the film roll 46. The side of the tape that does not contact the first wheel 47 is the adhesive side. The tape seals the unrolled material 64, which is rolled into a small roll, via the first wheel 47.
[0069] Specifically, the device integrates a slitting mechanism 6, a cutting mechanism 9, a winding mechanism 8, and an adhesive applicator 4, realizing automatic slitting (along the length direction of the unfolded roll 64), cutting (along the width direction of the unfolded roll 64), winding, and adhesive sealing of the unfolded roll 64, greatly improving production efficiency and automation level. Through the coordinated use of the slitting component 63 and the second cutter 96, precise slitting and cutting operations can be performed on the unfolded roll 64, ensuring accurate dimensions of the processed small rolls. This device can not only perform slitting and cutting operations but also adhesive sealing of the roll 19, improving the multifunctionality and processing range of the production line. The first and second moving units in the cutting mechanism 9 can achieve lateral movement and adjustment of the second cutter 96, allowing the device to adapt to the processing needs of rolls of different sizes or shapes. The adhesive applicator 4 can compress and cut the tape, ensuring that the tape is adhered to the roll 19 and sealed, providing a high-quality sealing effect and improving roll production efficiency.
[0070] Specifically, the shaft component includes a third rod 810 and a fourth rod 811 that cooperates with the third rod 810. A gap is formed between the third rod 810 and the fourth rod 811 to accommodate the unfolded roll 64. The unfolded roll 64 is clamped by the third rod 810 and the fourth rod 811. The fifth drive assembly 813 is used to drive the shaft component to roll the unfolded roll 64 disposed on the shaft component into a small roll. In this embodiment, the shaft component includes a third rod 810 and a fourth rod 811 sleeved on the third rod 810. The third rod 810 and the fourth rod 811... A cavity for accommodating the unfolded roll 64 is formed between the third rod 810 and the fourth rod 811. First grooves 812 are provided on both the third rod 810 and the fourth rod 811 for the unfolded roll 64 to enter. The fifth drive assembly 813 drives the fourth rod 811 to roll the slit unfolded roll 64 into a small roll via the unfolded roll 64 accommodated between the third rod 810 and the fourth rod 811. A drive member is provided on the third rod 810 for relative rotation between the third rod 810 and the fourth rod 811. The drive component that rotates relative to the fourth rod 811 is used to rotate the first groove 812 on the third rod 810 and the fourth rod 811 relative to each other, thereby limiting the unfolded coil 64 between the third rod 810 and the fourth rod 811 in the cavity formed between the third rod 810 and the fourth rod 811, effectively preventing the unfolded coil 64 from detaching from the shaft component. The cavity formed by the third rod 810 and the fourth rod 811 sleeved on it can effectively accommodate the unfolded coil 64, making the coil more stable and smooth during the winding process. The fifth drive assembly 813 drives the fourth rod 811 to roll the slit unfolded roll 64 into a small roll through the unfolded roll 64 housed between the third rod 810 and the fourth rod 811. This effectively utilizes the drive assembly and improves winding efficiency. The drive component causes the third rod 810 and the fourth rod 811 to rotate relative to each other, which in turn causes the first groove 812 on the third rod 810 and the fourth rod 811 to rotate relative to each other. This effectively limits the unfolded roll 64 and prevents it from detaching from the shaft component, ensuring stability and safety during the winding process.
[0071] Specifically, the first moving unit includes a plate three 91, a plate four 92 disposed on the plate three 91, and a seventh drive assembly 93. The seventh drive assembly 93 is used to drive the plate four 92 to move along the length direction of the plate three 91. The second moving unit includes a plate seven 99, a plate five 94 disposed on the plate seven 99, and an eighth drive assembly 95. The eighth drive assembly 95 is used to drive the plate five 94 to reciprocate. The first moving unit and the second moving unit can respectively realize movement along the length direction and reciprocating movement, so that the device can adapt to rolls of materials of different shapes and sizes, improving the flexibility and diversity of processing. The use of the seventh drive assembly 93 and the eighth drive assembly 95 realizes the automated control of the moving unit, improves the automation level of the production line, reduces the need for manual operation, and improves production efficiency.
[0072] Specifically, plate 7 99 is mounted on plate 3 91, and second cutter 96 is mounted on plate 5 94. Second cutter 96 cuts the unfolded coil 64 via seventh drive assembly 93 and eighth drive assembly 95.
[0073] Specifically, the tape sealing device also includes a second main body 5, which includes a second frame 51. The roll mechanism 8 also includes an eighth plate 81 rotatably mounted on the second frame 51 and a fourth drive assembly 89 mounted on the second frame 51 for driving the eighth plate 81 to rotate. The axis of the shaft component does not coincide with the axis of rotation of the eighth plate 81. A fifth drive assembly 813 is mounted on the eighth plate 81 for driving the shaft component to rotate. The arrangement of the fourth drive assembly 89 and the fifth drive assembly 813 can achieve precise driving and control of the eighth plate 81 and the shaft component, ensuring the precision and accuracy of the rotation and sealing operation of the roll mechanism 8, improving the automation level of the production line while reducing the need for manual operation and improving production efficiency.
[0074] Specifically, the eighth plate 81 is also provided with a first rod 82, which coincides with the rotation axis of the eighth plate 81. In this embodiment, there are a total of two shaft components, which are equidistantly arranged on both sides of the first rod 82. The shaft component closer to the slitting mechanism 6 is used to wind up and unwind the roll 64. After the roll 64 is wound up and unwinded, the eighth plate 81 rotates 180°, so that the shaft component that has not yet been wound up and unwinded moves to the side closer to the slitting mechanism 6, and the shaft component that has completed the winding and unwinding of the roll 64 moves to the side away from the slitting mechanism 6. The winding mechanism 8 also includes a fifth moving unit 910 provided on the second frame 51, a sixth drive assembly 814 used in conjunction with the fifth moving unit 910, and a second plate 815. The fifth moving unit 910 has the same structure and function as the first moving unit. The second plate 815 has a second groove 816 for accommodating the shaft component. The 0 is used to drive the second plate 815 to reciprocate (moving along the length of the shaft in this embodiment). The sixth drive assembly 814 is used to drive the second plate 815 to move closer to or away from the shaft. The second groove 816 is opened towards the shaft. By setting the positions of the shaft and the first rod 82, and by using the sixth drive assembly 814 and the fifth moving unit 910, the automated processing of the winding and unfolding of the coil 64 can be realized. After the coil is unfolded, the eighth plate 81 rotates 180°, so that the shaft of the unwound and unfolded coil 64 moves to the side closer to the slitting mechanism 6, thereby realizing the automatic movement of the shaft and the processing of the winding and unfolding of the coil 64, improving production efficiency and operational convenience. Through the setting of the second groove 816, the shaft can be accurately accommodated and positioned, ensuring the stability and accuracy of the unfolding of the coil 64 during the movement of the shaft, which is beneficial to subsequent cutting and processing operations.
[0075] Specifically, the tape sealing device also includes a second frame 51, on which a plate 915 and a seventh moving unit 912 are provided for use with the second cutter 96. The plate 915 has a cavity for accommodating the unfolded roll 64 and the second cutter 96. The seventh moving unit 912 has the same structure as the second moving unit and is used to drive the plate 915 closer to or further away from the second cutter 96, thereby facilitating better cutting of the unfolded roll 64 by the second cutter 96.
[0076] The specific tape sealing device also includes a box feeding mechanism 7, which continuously feeds the box body 18 to the bottom of the material roll 19 to achieve automated box feeding.
[0077] Specifically, after the shaft component of the unwound and coiled material 64 is moved to a side away from the slitting mechanism 6, the second cutter 96, in conjunction with the plate 915, cuts the unwound and coiled material 64 between the two shaft components. The winding mechanism 8 also includes a fourth wheel 913 used in conjunction with the fifth moving unit 910. After the cutting is completed, the fifth moving unit 910 drives the fourth wheel 913 to approach the shaft component of the unwound and coiled material 64. The shaft component of the unwound and coiled material 64 is driven to rotate further by the fifth driving member 813 to further wind up the material. At the same time, the fourth wheel 913 further limits the material roll 19 above the shaft component of the unwound and coiled material 64, effectively improving the winding effect of the material roll 19 on the shaft component of the unwound and coiled material 64 and making it less prone to wrinkles.
[0078] Specifically, after the shaft component of the unwinding coil 64 is moved to the side away from the slitting mechanism 6, the driving component on the third rod 810 is used to cancel the relative rotation between the third rod 810 and the fourth rod 811. The end of the first groove 812 away from the eighth plate 81 passes through the third rod 810 and the fourth rod 811, which is conducive to pushing out the coil 19. By setting the driving component on the third rod 810, the relative rotation between the third rod 810 and the fourth rod 811 can be canceled. At the same time, the setting of the first groove 812 is conducive to pushing out the coil 19. This design can realize the automatic pushing out of the coil, which improves the convenience and efficiency of production operation.
[0079] Specifically, the second frame 51 is also equipped with a fourth moving unit 24 and a plate 10 25. The fourth moving unit 24 has the same structural effect as the first moving unit. The fourth moving unit 24 is used to drive the plate 10 25 to move closer to or away from the shaft component. The plate 10 25 is equipped with two fifth rods 26 for supporting the box 18. The box feeding mechanism 7 is used to feed the box 18 onto the two fifth rods 26. The plate 10 25 is also equipped with a plate 11 27 for limiting the box 18 to prevent it from falling. The fourth moving unit 24 is used to drive the box 18 to set up. The box is positioned on the outside of the material roll 19. The sixth drive assembly 814 drives the second plate 815 to the side of the box 18. Then, the fifth moving unit 910 moves the second plate 815, causing the box 18 to move out of the second main body 5. By incorporating the fourth moving unit 24, the second plate 25, and the box feeding mechanism 7, the box 18 can be automatically fed into and positioned on the outside of the material roll 19. Then, through the combined action of the sixth drive assembly 814 and the fifth moving unit 910, the box 18 is automatically moved out of the second main body 5. This design enables automated operation of the box, improving the convenience and efficiency of production operations.
[0080] Specifically, the cutting mechanism 9 also includes a plate 97 for inserting the unwound coil 64 into the first groove 812, and a sixth moving unit 911 used in conjunction with the plate 97. The sixth moving unit 911 has the same structure as the second moving unit. The sixth moving unit 911 is mounted on the second frame 51 and is used to drive the plate 97 closer to or away from the shaft member. The thickness of the plate 97 is not greater than the width of the first groove 812. After the unwound coil 64 is cut by the second cutter 96, the sixth moving unit 911 drives... The moving plate 67 approaches the shaft component and drives the unwound coil 64 through the first groove 812 opened on the shaft component. Through the driving member provided on the third rod 810 for relative rotation between the third rod 810 and the fourth rod 811, the unwound coil 64 between the third rod 810 and the fourth rod 811 is locked. Then, through the fifth driving assembly 813, the shaft component close to the slitting mechanism 6 is driven to rotate for the next coiling.
[0081] Specifically, the second frame 51 is also equipped with a housing 52 for covering the core components of the winding mechanism 8. The housing 52 can effectively protect the core components of the winding mechanism 8. Both the slitting machine 61 and the second frame 51 are equipped with several guide or pressing rollers 53 and driving components for driving the guide or pressing rollers 53. The guide rollers are used to guide the winding material to move and position correctly in the equipment to ensure that the winding material maintains the correct position and tension during the slitting process. The pressing rollers are used to apply pressure to the winding material to ensure that the winding material remains tight and flat during the slitting process. The guide or pressing rollers 53 are existing known technologies and will not be described in detail here.
[0082] A slitting machine 61 is equipped with a rotating roll 62. The roll 62 is unfolded by a guide or pressing roller 53 to form an unfolded roll 64, which is then used for the subsequent slitting operation.
[0083] Specifically, a ninth plate 83 is provided at the end of the first rod 82 away from the eighth plate 81. Both ends of the ninth plate 83 are rotatably equipped with unfolded coils 64 or coils 19 for limiting the shaft components. A groove for accommodating the shaft components is provided on the first plate 84. A second drive assembly 85 for driving the two first plates 84 to fold or unfold is provided on both first plates 84. The end of the first rod 82 away from the eighth plate 81 is rotatably mounted on a second frame 51. The upper part is provided with a third drive assembly 86 and a second rod 87 used in conjunction with the third drive assembly 86. The third drive assembly 86 is used via the second rod 87 to limit the plate 84 near the cutting mechanism 6 so that the plate 84 cannot rotate or move. When the plate 84 near the cutting mechanism 6 is limited and cannot rotate or move, the plate 84 away from the cutting mechanism 6 can rotate to effectively push the box 18 away from the shaft component, thus preventing the plate 84 from limiting the movement of the box 18.
[0084] Specifically, the adhesive applicator 4 also includes a seventh plate 45 for resisting the tape so that the tape does not move relative to the first wheel 47, a second wheel 411 for guiding the tape to the first wheel 47, an eighth drive member 44 for driving the seventh plate 45 to move closer to or away from the first wheel 47, and a ninth drive member 48 for driving the first cutter 410 to reciprocate. The direction of movement of the seventh plate 45 driven by the eighth drive member 44 intersects the direction of movement of the first cutter 410 driven by the ninth drive member 48.
[0085] Specifically, the adhesive applicator 4 also includes a third wheel 49 for rolling the cut tape. The third wheel 49 is rotatably mounted on the second support 41 to roll the cut tape again, thereby improving the tape's adhesion effect.
[0086] Specifically, the adhesive applicator 4 also includes a sixth plate 43, a seventh drive member 42 mounted on the second support 41 for driving the sixth plate 43 to reciprocate, and an eighth drive member 44 mounted on the sixth plate 43 for driving the seventh plate 45 to move closer to or away from the first wheel 47, thereby enabling the seventh plate 45 to prevent relative displacement between the tape and the first wheel 47 by contacting the tape, or to cancel the contact so that relative displacement can occur between the tape and the first wheel 47.
[0087] Specifically, the small roll tape applicator includes a first body 3, which includes a fifth plate 35 for supporting the tape applicator 4 and a first support 32 for supporting the fifth plate 35. The first support 32 is mounted on the first frame 31 for stable support.
[0088] Specifically, the first main body 3 also includes a third driving member 33 mounted on the first frame 31 for driving the first support 32 to reciprocate, a fourth driving member 34 mounted on the first support 32 for driving the fifth plate 35 to move closer to or away from the first frame 31, and a fifth driving member 36 mounted on the fifth plate 35 for driving the adhesive applicator 4 to reciprocate. Through the third driving member 33, the fourth driving member 34 and the fifth driving member 36, the device can effectively perform adhesive applicator operation on rolls 19 of different sizes, effectively improving the convenience and efficiency of production operation.
[0089] Specifically, the small roll adhesive tape mechanism also includes a first conveying mechanism 1 used in conjunction with the first main body 3. The input end of the first conveying mechanism 1 is connected to the output end of the second main body 5. The first conveying mechanism 1 includes a conveyor belt 12 for transporting the box 18 removed from the second main body 5, a first frame 11 for supporting the conveyor belt 12, and a first drive member 13 for driving the conveyor belt 12. The first drive member 13 is mounted on the first frame 11 and is used to transport the box 18 containing the material roll 19 to one end near the first main body 3 via the conveyor belt 12. By connecting the input end of the first conveying mechanism 1 to the output end of the second main body 5, space can be effectively utilized to smoothly transport the box 18 from the second main body 5 to the first main body 3, saving space on the production line and improving the layout efficiency of the production line. At the same time, through the design of the first conveying mechanism 1, the automated conveying of the box 18 can be realized, reducing the need for manual operation, simplifying the operation process, and improving production efficiency and the degree of automation of the production line.
[0090] Specifically, the first frame 11 is provided with two first plates 14, which are set on both sides of the conveyor belt 12 to limit the box 18. The first frame 11 is also provided with a second plate 15, which is used to cooperate with the two first plates 14 to limit the movement direction of the box 18, effectively limiting the position of the box 18.
[0091] Specifically, the first conveying mechanism 1 is also equipped with a drive mechanism 2. The drive mechanism 2 includes a third plate 21 and a fourth plate 23 mounted on the first frame 11, and a second drive member 22 mounted on the third plate 21 for driving the fourth plate 23 to reciprocate. The second drive member 22 is used to drive the box 18 to the eighth plate 16 via the fourth plate 23. The first main body 3 also includes a third moving unit 17 used in conjunction with the eighth plate 16. The third moving unit 17 has the same structure and effect as the first moving unit (i.e., structure and the effect it can achieve). The third moving unit 17 is used to drive the box 18 to move closer to or away from the adhesive applicator 4, thereby facilitating the application of adhesive to the material roll 19 inside the box 18. After the material roll 19 is applied, it is moved out of the first main body 3 by a sixth drive member used to drive the box 18. The sixth drive member, in conjunction with the third moving unit 17, realizes the automatic removal of the material roll 19 after adhesive application, achieving a high degree of automation of the equipment.
[0092] The above description is only a preferred embodiment of the present invention. For those skilled in the art, there will be changes in the specific implementation and application scope based on the ideas of the present invention. The content of this specification should not be construed as a limitation of the present invention.
Claims
1. A device for intelligent cutting of a roll material into small rolls and sealing with adhesive tape, comprising a roll dividing machine (61) and a cutting assembly (63) arranged on the roll dividing machine (61) for cutting an uncoiled roll (64) from the outside; characterized in that: It also includes a cutting mechanism (9) for cutting and unfolding the roll (64), a roll mechanism (8) used in conjunction with the cutting mechanism (9), and an adhesive applicator (4). The cutting mechanism (9) includes a second cutter (96) for cutting the unfolded roll (64) and a first moving unit used in conjunction with the second cutter (96), the first moving unit being used to drive the second cutter (96) to reciprocate. The winding mechanism (8) includes a shaft component and a fifth drive assembly (813) for driving the shaft component to rotate. The shaft component is used to wind the slit and unfolded roll (64) into small rolls. The adhesive applicator (4) includes a second support (41), a first wheel (47) for pressing the tape of the external film roll (46) onto the material roll (19), and a first cutter (410) for cutting the tape between the material roll (19) and the film roll (46). The tape is sealed by the first wheel (47) to the unrolled material (64) that has been rolled into a small roll. The adhesive applicator (4) also includes a seventh plate (45) for resisting the tape so that the tape does not move relative to the first wheel (47), an eighth drive member (44) for driving the seventh plate (45) to move closer to or away from the first wheel (47), and a ninth drive member (48) for driving the first cutter (410) to move back and forth. The direction of movement of the seventh plate (45) driven by the eighth drive member (44) intersects the direction of movement of the first cutter (410) driven by the ninth drive member (48). The adhesive applicator (4) also includes a third wheel (49) for rolling the cut tape, the third wheel (49) being rotatably mounted on the second support (41) for rolling the tape; The adhesive applicator (4) also includes a sixth plate (43), a seventh drive member (42) mounted on a second support (41) for driving the reciprocating motion of the sixth plate (43), a first wheel (47) mounted on the sixth plate (43) for the seventh drive member (42) to drive the first wheel (47) to apply adhesive to rolls (19) of different sizes or shapes, and an eighth drive member (44) mounted on the sixth plate (43) for driving the seventh plate (45) to limit the tape on the first wheel (47).
2. The intelligent cutting and small roll pasting and sealing device for roll material according to claim 1, characterized in that: The shaft component includes a third rod (810) and a fourth rod (811) used in conjunction with the third rod (810). A gap is formed between the third rod (810) and the fourth rod (811) for accommodating the unfolded roll (64). A fifth drive assembly (813) is used to drive the shaft component to roll the unfolded roll (64) set on the shaft component into a small roll.
3. The intelligent roll slitting and tape sealing device according to claim 1, characterized in that: The shaft component includes a third rod (810) and a fourth rod (811) sleeved on the third rod (810). A receiving cavity for accommodating the unfolded roll (64) is formed between the third rod (810) and the fourth rod (811). A first groove (812) for the unfolded roll (64) to enter is provided on both the third rod (810) and the fourth rod (811). A fifth drive assembly (813) is used to drive the shaft component to roll the unfolded roll (64) set on the shaft component into a small roll.
4. The intelligent roll slitting and tape sealing device according to claim 1, characterized in that: The first moving unit includes a plate three (91), a plate four (92) disposed on the plate three (91), and a seventh drive assembly (93). The seventh drive assembly (93) is used to drive the plate four (92) to move along the length direction of the plate three (91). The cutting mechanism (9) also includes a second moving unit for driving the second cutter (96) to move closer to or away from the unwound roll (64). The second moving unit includes a plate seven (99), a plate five (94) disposed on the plate seven (99), and an eighth drive assembly (95). The eighth drive assembly (95) is used to drive the plate five (94) to reciprocate.
5. The intelligent roll slitting and tape sealing device according to claim 1, characterized in that: The coil mechanism (8) also includes an eighth plate (81) and a fourth drive assembly (89) for driving the eighth plate (81) to rotate. The axis of the shaft component does not coincide with the axis of rotation of the eighth plate (81). The fifth drive assembly (813) is set on the eighth plate (81) for driving the shaft component to rotate.
6. The intelligent roll slitting and tape sealing device according to claim 4, characterized in that: The tape sealing device also includes a second frame (51), on which a plate nine (915) and a seventh moving unit (912) are provided for use with the second cutter (96). The plate nine (915) has a cavity for accommodating the unfolded roll material (64) and the second cutter (96). The seventh moving unit (912) has the same structure as the second moving unit and is used to drive the plate nine (915) to move closer to or away from the second cutter (96).
7. The intelligent roll slitting and tape sealing device according to claim 6, characterized in that: The cutting mechanism (9) also includes a plate six (97) and a sixth moving unit (911) used in conjunction with the plate six (97). The plate six (97) causes the unrolled roll (64) to pass through the first groove (812) by abutting the unrolled roll (64). The sixth moving unit (911) has the same structure as the second moving unit. The sixth moving unit (911) is set on the second frame (51) to drive the plate six (97) to move closer to or away from the shaft member.