Calender with humidifier

By installing a humidification device in the calender and using a water vapor distribution component to spray water vapor below the high-temperature mirror roller and towards the outlet of the cooling roller, the problem of static electricity caused by friction in the calender is solved, static electricity is eliminated and fabric surface contamination is prevented, and the gloss and surface quality of the fabric are improved.

CN224148371UActive Publication Date: 2026-04-21FUJIAN HUAJIN IND
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

The calendering machine generates static electricity during the friction process, which leads to health hazards and fabric contamination, and existing technologies are unable to effectively solve this problem.

Method used

A humidification device is installed in the calender, including a humidifier and a water vapor distribution component. Water vapor is sprayed through the water outlet on the water vapor distribution component to prevent dust from rising from the ground and to spray water vapor towards the outlet of the cooling roller to eliminate static electricity.

Benefits of technology

It effectively eliminates static electricity from friction, prevents dust from entering the high-temperature mirror roller, avoids fabric contamination, and improves the fabric's gloss and surface quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to textile equipment, in particular to a calender with a humidifier. The calender comprises a humidifying device, a high-temperature mirror roller and a cooling roller, the high-temperature mirror roller and the cooling roller are sequentially arranged in the running direction of cloth, the humidifying device comprises a first water outlet and a second water outlet, the first water outlet faces the ground below the high-temperature mirror roller, and the second water outlet faces the outlet direction of the cooling roller. The water outlet of the humidifying device is specifically limited, the first water outlet faces the ground below the high-temperature mirror roller, and dust on the ground is prevented from entering the high-temperature mirror roller by spraying water vapor; the second water outlet faces the outlet direction of the cooling roller, water vapor is sprayed to the cloth behind the cooling roller, static electricity is eliminated, and cloth cover pollution caused by the static electricity is avoided.
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Description

Technical Field

[0001] This utility model relates to textile equipment, specifically to a calender with a humidifier. Background Technology

[0002] A calender is a commonly used textile equipment. It uses pressure and temperature between rollers to deform and flow the surface of the material, thereby achieving surface smoothing and improved gloss. During the calendering process, the fabric comes into contact with and rubs against the rollers at the calender's exit. In dry weather, this friction can easily generate static electricity, which can harm the health of operators. Simultaneously, static electricity can attract dust from the air, causing fabric contamination. Utility Model Content

[0003] The technical problem to be solved by this utility model is: a calender with a humidifier for eliminating frictional static electricity.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a calender with a humidifier, including a humidification device and a high-temperature mirror roller and a cooling roller arranged sequentially along the fabric running direction. The humidification device includes a first water outlet and a second water outlet. The first water outlet is arranged facing the ground below the high-temperature mirror roller, and the second water outlet is arranged facing the outlet direction of the cooling roller.

[0005] It also includes an unfolding roller and a bending roller, wherein the unfolding roller, the high-temperature mirror roller, the bending roller and the cooling roller are arranged in sequence along the fabric running direction.

[0006] The humidification device includes a humidifier and a water vapor distribution component that are interconnected, and the first water outlet and the second water outlet are both located on the water vapor distribution component.

[0007] The water vapor distribution component is located below the cooling roller.

[0008] The water vapor distribution component has a cylindrical structure.

[0009] The humidifier and the water vapor distribution component are connected through a water vapor pipe.

[0010] The number of the first water outlet is at least 6.

[0011] At least six of the first water outlets are arranged in parallel to each other.

[0012] The number of the second outlet is at least three.

[0013] Among them, at least three of the second water outlets are arranged in parallel to each other.

[0014] The beneficial effects of this invention are as follows: This invention incorporates a humidifying device within the calender and imposes specific restrictions on the water outlet. On one hand, the first water outlet is directed towards the ground below the high-temperature mirror roller, spraying water vapor to prevent dust from entering the high-temperature mirror roller. On the other hand, the second water outlet is directed towards the outlet of the cooling roller, spraying water vapor onto the fabric behind the cooling roller to eliminate static electricity and prevent static electricity from contaminating the fabric surface. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the calender with a humidifier in a specific embodiment of the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of the water vapor distribution component in a specific embodiment of this utility model;

[0017] Label Explanation:

[0018] 1. Unfolding roller; 2. High-temperature mirror roller; 3. Bending roller; 4. Cooling roller;

[0019] 5. Humidification device; 51. Humidifier; 52. Water vapor pipe; 53. Water vapor distribution component; 531. First water outlet; 532. Second water outlet. Detailed Implementation

[0020] To explain in detail the technical content, objectives, and effects of this utility model, the following description is provided in conjunction with the embodiments and accompanying drawings.

[0021] Please refer to Figure 1 A calender with a humidifier includes a humidifying device and a high-temperature mirror roller and a cooling roller arranged sequentially along the fabric running direction. The humidifying device includes a first water outlet and a second water outlet. The first water outlet is arranged facing the ground below the high-temperature mirror roller, and the second water outlet is arranged facing the outlet direction of the cooling roller.

[0022] As can be seen from the above description, the beneficial effects of this utility model are as follows: This utility model incorporates a humidification device in the calender, with the water outlet of the humidification device facing the ground below the high-temperature mirror roller and the outlet direction of the cooling roller. The water outlet facing the ground below the high-temperature mirror roller is used to spray water vapor onto the ground to prevent dust from entering the high-temperature mirror roller; the water outlet facing the outlet direction of the cooling roller is used to spray water vapor onto the fabric after exiting the cooling roller to eliminate static electricity and avoid fabric surface contamination caused by static electricity.

[0023] Furthermore, it also includes a spreading roller and a bending roller, with the spreading roller, high-temperature mirror roller, bending roller and cooling roller arranged sequentially along the fabric running direction.

[0024] As described above, the fabric is unfolded and initially flattened at the unfolding roller to ensure it is smooth and wrinkle-free during subsequent processing. Then it enters the high-temperature mirror roller, where the combined effects of high temperature and mirror finish make the fabric surface smoother and flatter, improving its gloss and surface quality. Next, it enters the bending roller, where the fabric's tension and shape are adjusted to maintain stable dimensions and shape during subsequent cooling, preventing deformation or wrinkles after cooling. Finally, it enters the cooling roller, where the high-temperature treated fabric is rapidly cooled, fixing its smoothness and gloss.

[0025] Furthermore, the humidification device includes a humidifier and a water vapor distribution component that are interconnected, with both the first water outlet and the second water outlet located on the water vapor distribution component.

[0026] As can be seen from the above description, the water vapor produced by the humidifier is distributed through the water vapor distribution pipe.

[0027] Furthermore, the water vapor distribution component is located below the cooling roller.

[0028] Furthermore, the water vapor distribution component has a cylindrical structure.

[0029] As can be seen from the above description, the water vapor distribution component has a cylindrical structure, which can accommodate more openings on the one hand, and the water vapor formed can be evenly distributed in the width direction of the fabric to achieve uniform water distribution.

[0030] Furthermore, the humidifier and the water vapor distribution unit are connected via water vapor pipes.

[0031] Furthermore, the number of the first outlet is at least six.

[0032] Furthermore, at least six primary outlets are arranged in parallel to each other.

[0033] Furthermore, the number of second outlets is at least three.

[0034] Furthermore, at least three second outlets are arranged in parallel to each other.

[0035] Please refer to Figure 1 Embodiment 1 of this utility model is: a calender with a humidifier, comprising a spreading roller 1, a high-temperature mirror roller 2, a bending roller 3, and a cooling roller 4 arranged sequentially along the fabric running direction, and a humidification device 5 disposed below the cooling roller 4. The humidification device 5 includes a humidifier 51, a water vapor pipe 52, and a water vapor distribution component 53 connected in sequence. The water vapor distribution component has a cylindrical structure and is disposed below the cooling roller 4. The water vapor distribution component 53 has six parallel first water outlets 531 and three parallel second water outlets 532. The first water outlets 531 are oriented towards the ground below the high-temperature mirror roller 2, and the second water outlets 532 are oriented towards the outlet direction of the cooling roller 4.

[0036] In summary, the calender with a humidifier provided by this utility model improves the gloss and surface quality of the fabric by sequentially arranging an unfolding roller, a high-temperature mirror roller, a bending roller, and a cooling roller along the fabric's running direction. Simultaneously, a humidification device is installed below the cooling roller, designed to spray humidified water vapor towards the ground below the high-temperature mirror roller and towards the outlet of the cooling roller, preventing dust from the ground from entering the high-temperature mirror roller and avoiding fabric surface contamination caused by static electricity from friction with the cooling roller.

[0037] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent modifications made based on the content of this utility model specification and drawings, or direct or indirect applications in related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A calender with a humidifier, characterized in that, The device includes a humidifying device and a high-temperature mirror roller and a cooling roller arranged sequentially along the fabric running direction. The humidifying device includes a first water outlet and a second water outlet. The first water outlet is arranged facing the ground below the high-temperature mirror roller, and the second water outlet is arranged facing the outlet direction of the cooling roller.

2. The calender with a humidifier according to claim 1, characterized in that, It also includes a spreading roller and a bending roller, wherein the spreading roller, the high-temperature mirror roller, the bending roller and the cooling roller are arranged in sequence along the fabric running direction.

3. The calender with a humidifier according to claim 1, characterized in that, The humidification device includes a humidifier and a water vapor distribution component that are interconnected, and the first water outlet and the second water outlet are both located on the water vapor distribution component.

4. The calender with a humidifier according to claim 3, characterized in that, The water vapor distribution component is located below the cooling roller.

5. The calender with a humidifier according to claim 3, characterized in that, The water vapor distribution component has a cylindrical structure.

6. The calender with a humidifier according to claim 3, characterized in that, The humidifier and the water vapor distribution unit are connected through a water vapor pipe.

7. The calender with a humidifier according to claim 1, characterized in that, The number of the first water outlet is at least 6.

8. The calender with a humidifier according to claim 7, characterized in that, At least six of the first water outlets are arranged in parallel to each other.

9. The calender with a humidifier according to claim 1, characterized in that, The number of the second water outlet is at least three.

10. The calender with a humidifier according to claim 9, characterized in that, At least three second outlets are arranged in parallel to each other.