Intelligent sealing clamp for radiator pressure test

Abstract

The utility model discloses an intelligent sealing clamp for a radiator pressure test, which comprises a main body assembly, and the main body assembly comprises a sealing shell, a top cover, a controller, an audible and visual alarm, a test board, a collecting tank, a support, a liquid level sensor, a temperature sensor and a locking bolt. The sealing shell is fixedly connected with a top cover through locking bolts, a controller and an audible and visual alarm are installed on the top of the top cover, and a test board is fixedly connected to the inner side wall of the sealing shell. The booster pump is controlled to work through the controller, the internal pressure of the test pipeline is gradually and automatically increased, manual operation of workers is not needed, manpower and time are saved, and the accuracy of test results is improved; leaked liquid is collected through the collecting tank, the leaked liquid is detected through the liquid level sensor, the controller controls the audible and visual alarm to give an alarm after the leaked liquid is found, workers are reminded to handle bad products in time, the working intensity of detection personnel is reduced, and the situation of missing detection is avoided.

Description

Technical Field

[0001] This utility model relates to a clamp, specifically an intelligent sealing clamp for radiator pressure testing, belonging to the field of radiator testing technology. Background Technology

[0002] A radiator is an important device for efficiently transferring heat and controlling the temperature of equipment or systems. Its working principle is based on heat conduction, convection, and radiation, rapidly dissipating heat into the surrounding environment by increasing the heat dissipation area and enhancing heat exchange. Radiators play a crucial role in various fields. Computer CPU radiators, through a combination of heat sinks and fans, prevent chip performance degradation or even damage due to overheating; car engine radiators utilize coolant circulation to maintain the engine at a suitable operating temperature; and radiators in home heating systems use hot water or steam as the heat medium to dissipate heat into the room, creating a warm living environment for people.

[0003] Currently, during radiator pressure testing, operators need to manually adjust the pressurization device, which is not only time-consuming and labor-intensive, but also prone to unstable pressure control due to human error, affecting the accuracy of test results. At the same time, detecting whether the radiator is leaking also mainly relies on manual observation, checking for water stains at the interface with the naked eye. The judgment standard is highly subjective, and problems in hidden parts are difficult to detect in time. This not only increases the workload of the testing personnel, but also easily leads to unqualified products entering the market due to missed detection, causing safety hazards. To address this, an intelligent sealing fixture for radiator pressure testing is proposed. Utility Model Content

[0004] The purpose of this invention is to provide an intelligent sealing clamp for radiator pressure testing, so as to solve one of the problems mentioned in the background art.

[0005] This utility model is implemented by the following technical solution: an intelligent sealing fixture for radiator pressure testing, comprising a main component, wherein the main component includes a sealing shell, a top cover, a controller, an audible and visual alarm, a test platform, a collection tank, a bracket, a liquid level sensor, a temperature sensor, and locking bolts;

[0006] The sealing housing is fixedly connected to the top cover by locking bolts. A sealing ring is provided between the sealing housing and the top cover. A controller and an audible and visual alarm are installed on the top of the top cover. A test platform is fixedly connected to the inner wall of the sealing housing. Collection tanks are symmetrically arranged on both sides of the test platform. A bracket is fixedly connected to the inner wall of the sealing housing. A liquid level sensor is installed at one end of the bracket. A temperature sensor is installed on the inner wall of the sealing housing.

[0007] As a further preferred embodiment of this technical solution: the front and rear surfaces of the main body component are symmetrically provided with fixing components, the fixing components including electric telescopic rods and clamps, and the front and rear surfaces of the sealed housing are symmetrically installed with electric telescopic rods.

[0008] As a further preferred embodiment of this technical solution: a clamping plate is fixedly connected to one end of the electric telescopic rod.

[0009] As a further preferred embodiment of this technical solution: test components are provided on both sides of the main body component, the test components include a water inlet pipe and a booster pump, a water inlet pipe is fixedly connected to one side of the sealed housing, and a booster pump is installed on the water inlet pipe.

[0010] As a further preferred embodiment of this technical solution: a return water pipe is fixedly connected to one side of the sealed housing, and an electric valve is installed on the return water pipe.

[0011] As a further preferred embodiment of this technical solution: one end of both the inlet pipe and the return pipe is connected to a connecting pipe.

[0012] As a further preferred embodiment of this technical solution: one end of the connecting pipe is connected to a connector, a pressure sensor is installed on the connector, and a connecting flange is fixedly connected to one side of the connector.

[0013] As a further preferred embodiment of this technical solution: the controller is connected to the liquid level sensor, temperature sensor and pressure sensor, and the controller is electrically connected to the audible and visual alarm, the booster pump and the electric valve.

[0014] Advantages of this utility model:

[0015] 1. This utility model controls the booster pump to gradually and automatically increase the internal pressure of the test pipeline, eliminating the need for manual operation by staff, saving manpower and time, and improving the accuracy of test results;

[0016] 2. This utility model collects leaked liquid through a collection tank and detects the leak through a liquid level sensor. After a leak is detected, the controller activates an audible and visual alarm to remind staff to handle defective products in a timely manner, reduce the workload of testing personnel, and avoid missed detections. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the internal structure of the sealed housing of this utility model;

[0020] Figure 3 This is a bottom view of the structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the connector structure of this utility model.

[0022] In the diagram: 10. Main component; 11. Sealed housing; 12. Top cover; 13. Controller; 14. Audible and visual alarm; 15. Test bench; 16. Collection tank; 17. Bracket; 18. Liquid level sensor; 19. Temperature sensor; 110. Locking bolt; 20. Fixing component; 21. Electric telescopic rod; 22. Clamping plate; 30. Test component; 31. Inlet pipe; 32. Booster pump; 33. Connecting pipe; 34. Connector; 35. Pressure sensor; 36. Connecting flange; 37. Return pipe; 38. Electric valve. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Example

[0025] Please see Figures 1-4 This utility model provides a technical solution: an intelligent sealing fixture for radiator pressure testing, including a main component 10, which includes a sealing shell 11, a top cover 12, a controller 13, an audible and visual alarm 14, a test platform 15, a collection tank 16, a bracket 17, a liquid level sensor 18, a temperature sensor 19, and a locking bolt 110.

[0026] The sealing housing 11 is fixedly connected to the top cover 12 by locking bolts 110. A sealing ring is provided between the sealing housing 11 and the top cover 12. A controller 13 and an audible and visual alarm 14 are installed on the top of the top cover 12. A test platform 15 is fixedly connected to the inner wall of the sealing housing 11. Collection tanks 16 are symmetrically arranged on both sides of the test platform 15. A bracket 17 is fixedly connected to the inner wall of the sealing housing 11. A liquid level sensor 18 is installed at one end of the bracket 17. A temperature sensor 19 is installed on the inner wall of the sealing housing 11. After the locking bolts 110 are tightened, the sealing ring between the sealing housing 11 and the top cover 12 is squeezed from both sides to ensure the device is sealed.

[0027] In this embodiment, specifically: the front and rear surfaces of the main body component 10 are symmetrically provided with fixing components 20. The fixing components 20 include electric telescopic rods 21 and clamping plates 22. The front and rear surfaces of the sealed housing 11 are symmetrically installed with electric telescopic rods 21. The clamping plates 22 are moved by the electric telescopic rods 21 to fix the radiator.

[0028] In this embodiment, specifically: one end of the electric telescopic rod 21 is fixedly connected to a clamping plate 22, and the shape and size of the clamping plate 22 can be flexibly adjusted according to the specifications of the radiator.

[0029] In this embodiment, specifically: test components 30 are provided on both sides of the main body component 10. The test components 30 include a water inlet pipe 31 and a booster pump 32. The water inlet pipe 31 is fixedly connected to one side of the sealed housing 11. The booster pump 32 is installed on the water inlet pipe 31. The booster pump 32 is controlled by the controller 13 to gradually increase the pressure. After each pressurization, the pressure is held for a certain period of time to complete the pressure test.

[0030] In this embodiment, specifically: a return water pipe 37 is fixedly connected to one side of the sealed housing 11, and an electric valve 38 is installed on the return water pipe 37. The electric valve 38 is used to control the opening and closing of the return water pipe 37.

[0031] In this embodiment, specifically: one end of the water inlet pipe 31 and the water return pipe 37 are connected to a connecting pipe 33, which is connected to the radiator inlet and outlet respectively.

[0032] In this embodiment, specifically: one end of the connecting pipe 33 is connected to a connector 34, a pressure sensor 35 is installed on the connector 34, and a connecting flange 36 is fixedly connected to one side of the connector 34. In this embodiment, the radiator and the test fixture are connected through the connecting flange 36. In actual testing, the radiator interface can be replaced with a threaded or quick-connect interface depending on the radiator interface type.

[0033] In this embodiment, specifically: the controller 13 is connected to the liquid level sensor 18, the temperature sensor 19 and the pressure sensor 35; the controller 13 is electrically connected to the audible and visual alarm 14, the booster pump 32 and the electric valve 38; the liquid level sensor 18, the temperature sensor 19 and the pressure sensor 35 send liquid level, temperature and pressure signals to the controller 13 respectively; the controller 13 uses an industrial PLC to realize automated control.

[0034] Working principle or structural principle: In use, the radiator is placed on the test bench 15. The radiator's inlet and outlet are connected to the inlet pipe 31 and return pipe 37 respectively via the connecting pipe 33. After connection, the top cover 12 is closed and fixed with the locking bolt 110 to ensure the internal sealing of the housing 11. The electric telescopic rod 21 moves the clamping plate 22 to fix the radiator. The controller 13 controls the booster pump 32 to work, injecting heat exchange medium into the radiator. After the medium fills the test pipeline, the controller 13 controls the electric valve 38 to close, utilizing... Pressure sensor 35 detects the hydraulic pressure in the test pipeline and controls booster pump 32 to gradually increase the pressure through controller 13. After each pressurization, the pressure is held for a certain period of time. At the same time, liquid level sensor 18 detects the liquid level inside collection tank 16 and temperature sensor 19 detects the internal temperature of sealed housing 11. Controller 13 determines whether the radiator is leaking and whether it can dissipate heat normally based on the liquid level and temperature signals. If the radiator is abnormal, an on-site alarm is triggered by audible and visual alarm 14 to remind staff to deal with defective products in time, reduce the workload of testing personnel, and avoid missed detections.

[0035] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An intelligent sealing fixture for heat sink pressure testing comprising a main body assembly (10) characterized in that, The main component (10) includes a sealed housing (11), a top cover (12), a controller (13), an audible and visual alarm (14), a test bench (15), a collection tank (16), a bracket (17), a liquid level sensor (18), a temperature sensor (19), and a locking bolt (110). The sealing housing (11) is fixedly connected to the top cover (12) by locking bolts (110). A sealing ring is provided between the sealing housing (11) and the top cover (12). A controller (13) and an audible and visual alarm (14) are installed on the top of the top cover (12). A test platform (15) is fixedly connected to the inner wall of the sealing housing (11). Collection tanks (16) are symmetrically arranged on both sides of the test platform (15). A bracket (17) is fixedly connected to the inner wall of the sealing housing (11). A liquid level sensor (18) is installed at one end of the bracket (17). A temperature sensor (19) is installed on the inner wall of the sealing housing (11).

2. The intelligent sealing fixture for heat sink pressure testing of claim 1, wherein, The front and rear surfaces of the main body component (10) are symmetrically provided with fixing components (20), the fixing components (20) include electric telescopic rods (21) and clamps (22), and the front and rear surfaces of the sealed housing (11) are symmetrically provided with electric telescopic rods (21).

3. The intelligent sealing fixture for heat sink pressure testing of claim 2, wherein, One end of the electric telescopic rod (21) is fixedly connected to a clamp (22).

4. The intelligent sealed fixture for heat spreader pressure testing of claim 1, wherein, Test components (30) are provided on both sides of the main body component (10). The test components (30) include a water inlet pipe (31) and a booster pump (32). The water inlet pipe (31) is fixedly connected to one side of the sealed housing (11), and the booster pump (32) is installed on the water inlet pipe (31).

5. The intelligent sealed fixture for heat spreader pressure testing of claim 4, wherein, A return water pipe (37) is fixedly connected to one side of the sealed housing (11), and an electric valve (38) is installed on the return water pipe (37).

6. The intelligent sealed fixture for heat spreader pressure testing of claim 5, wherein, One end of the inlet pipe (31) and the return pipe (37) are connected to a connecting pipe (33).

7. The intelligent sealed fixture for heat spreader pressure testing of claim 6, wherein, One end of the connecting pipe (33) is connected to a connector (34), a pressure sensor (35) is installed on the connector (34), and a connecting flange (36) is fixedly connected to one side of the connector (34).

8. The intelligent sealed fixture for heat spreader pressure testing of claim 7, wherein, The controller (13) is connected to the liquid level sensor (18), temperature sensor (19) and pressure sensor (35) by signal connection, and the controller (13) is electrically connected to the audible and visual alarm (14), booster pump (32) and electric valve (38).

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