Protective cover of power conversion connector
By designing a locking block and socket structure on the protective cover of the battery swapping connector and using a limiting component to provide pressure, the problem of poor sealing of existing protective covers is solved, achieving an effective sealing effect and improving the protective performance and service life of the connector.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- KUNJIN ELECTRONICS (TAICANG) CO LTD
- Filing Date
- 2025-05-07
- Publication Date
- 2026-04-21
AI Technical Summary
The protective covers of existing battery swapping connectors are connected by splicing or snap-fit, resulting in large gaps at the connection points and a lack of effective sealing. This makes it difficult to effectively block dust and moisture, leading to faults such as internal short circuits and poor contact, which affect the normal operation of electric vehicles and shorten their service life.
A protective cover for a battery swapping connector is designed, which adopts a socket structure of a card block and a card seat, and a sealing ring is fitted on the outer wall of the card block. Pressure is provided by a limiting component, and the mounting groove, connecting rod, pressure strip and spring structure in the limiting component work together to ensure sealing and prevent dust and moisture from entering.
It achieves a good seal between the protective covers, preventing impurities and moisture from entering, improving the protection performance and service life of the battery swapping connector, and avoiding seal failure caused by excessive or insufficient pressure.
Smart Images

Figure CN224153658U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of connector technology, and in particular to a protective cover for a battery swapping connector. Background Technology
[0002] With the rapid development of electric vehicle battery swapping technology, the stability and reliability of battery swapping connectors, as key components ensuring efficient power transmission, are of paramount importance. Since battery swapping connectors typically operate in complex and variable environments, they face severe risks of corrosion from dust, moisture, and impurities. Existing battery swapping connector protective covers use splicing or snap-fit connections, resulting in large gaps at the connection points and a lack of effective sealing. This makes it difficult to effectively block dust and moisture, which can easily lead to internal short circuits, poor contact, and other malfunctions, affecting the normal operation of electric vehicles. It also significantly shortens the lifespan of the battery swapping connector and increases maintenance costs. Therefore, this utility model proposes a protective cover for battery swapping connectors. Utility Model Content
[0003] The purpose of this utility model is to address the problem in the background art where the protective covers of battery swapping connectors are connected by splicing or snap-fit methods, resulting in large gaps at the connection points and a lack of effective sealing. This makes it difficult to effectively block dust and moisture, which not only easily leads to faults such as internal short circuits and poor contact in the connector, thus affecting the normal operation of electric vehicles, but also significantly shortens the service life of the battery swapping connector and increases maintenance costs. Therefore, this utility model proposes a protective cover for battery swapping connectors.
[0004] The technical solution of this utility model is as follows: a protective cover for a battery swapping connector, comprising: a first protective cover and a second protective cover, wherein a locking block and a locking seat are respectively fixedly disposed at the same end of the first protective cover and the second protective cover, and the locking block and the locking seat can be sleeved on each other; a sealing ring is sleeved on the outer wall of the locking block, and a limiting component for providing pressure to the sealing ring is disposed on the locking block.
[0005] Optionally, the limiting component includes multiple mounting slots formed on the locking block. A fixing plate is fixedly installed inside each mounting slot. A connecting rod is movably inserted through the fixing plate. A pressure strip is fixedly connected to one end of the connecting rod, and a connecting strip is fixedly connected to the other end of the connecting rod. A spring is sleeved on the outer wall of the connecting rod. One end of the spring is fixedly connected to the fixing plate, and the other end of the spring is fixedly connected to the connecting strip. A pressure block is slidably installed on the inner wall of the mounting slot, and one end of the pressure block is in close contact with the connecting strip.
[0006] Optionally, a connecting bolt for fixing the first protective cover and the second protective cover is provided between the card block and the card seat.
[0007] Optionally, the outer wall of the card block is provided with a card groove, and the card groove is sleeved with a sealing ring.
[0008] Optionally, the mounting slot is configured with an "L" shape.
[0009] Optionally, the inner wall of the mounting groove is provided with a guide groove, and a guide block is slidably disposed inside the guide groove, the guide block being fixedly connected to the pressure block.
[0010] Optionally, the contact surface between the connecting strip and the pressure block is inclined.
[0011] In summary, this application includes at least one of the following beneficial technical effects:
[0012] This invention ensures a good seal at the connection between the first and second protective covers by fitting a sealing ring onto the outer wall of the card block and applying pressure to the sealing ring using a limiting component. In conjunction with the springs, connecting rods, and pressure strips in the multiple mounting slots of the limiting component, it effectively prevents dust, moisture, and impurities from entering the battery swapping connector. Moreover, it can adaptively adjust the pressure according to the actual situation during connection, avoiding damage to the sealing ring due to excessive pressure or sealing failure due to insufficient pressure. This greatly improves the protective performance and service life of the battery swapping connector in various environments.
[0013] Furthermore, this utility model provides pressure to the limiting component by interlocking the locking block and the locking seat, and the connecting bolt ensures the stability of the connection between the locking block and the locking seat. This allows the pressure strip in the limiting component to stably provide pressure to the sealing ring, thereby ensuring the sealing of the gap between the first protective cover and the second protective cover, preventing impurities or water from entering the battery swapping connector, and improving its service life. Attached Figure Description
[0014] Figure 1 A perspective view of a protective cover for a battery swapping connector is provided.
[0015] Figure 2 This is a schematic diagram showing the disassembled structure of a protective cover for a battery swapping connector;
[0016] Figure 3 This is a cross-sectional structural diagram of the first protective cover;
[0017] Figure 4 This is a cross-sectional view of the first protective cover.
[0018] Figure 5 This is a partial structural diagram of the limit component.
[0019] Figure label:
[0020] 1. First protective cover; 2. Second protective cover; 3. Locking block; 4. Locking seat; 5. Sealing ring;
[0021] 6. Limiting component; 61. Mounting slot; 62. Fixing plate; 63. Connecting rod; 64. Pressure strip; 65. Connecting strip; 66. Spring; 67. Pressure block;
[0022] 7. Connecting bolt; 8. Slot; 9. Guide groove; 10. Guide block. Detailed Implementation
[0023] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some embodiments of this utility model, but not all embodiments.
[0024] The components of the present invention embodiments described and shown in the accompanying drawings can typically be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention.
[0025] Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] Example
[0029] like Figures 1 to 3As shown, the protective cover for a battery swapping connector proposed in this utility model includes: a first protective cover 1 and a second protective cover 2. A locking block 3 and a locking seat 4 are respectively fixedly disposed at the same end of the first protective cover 1 and the second protective cover 2. This design allows the locking block 3 and the locking seat 4 to be interlocked. A connecting bolt 7 for fixing the first protective cover 1 and the second protective cover 2 is provided between the locking block 3 and the locking seat 4. By passing the connecting bolt 7 through the corresponding holes on the locking block 3 and the locking seat 4 and tightening it, a stable connection between the two protective covers can be achieved, thus forming a complete protective cover structure.
[0030] In this embodiment, a sealing ring 5 is also included, which is sleeved on the outer wall of the card block 3 and can seal the gap between the first protective cover 1 and the second protective cover 2. The outer wall of the card block 3 is provided with a card groove 8, and the card groove 8 is sleeved with the sealing ring 5. During installation, the sealing ring 5 needs to be tightly sleeved in the card groove 8 on the outer wall of the card block 3 to ensure that the sealing ring 5 fits tightly in the card groove 8. At the same time, the card block 3 is provided with a limiting component 6 for providing pressure to the sealing ring 5 to further enhance the sealing effect.
[0031] like Figures 3 to 5 As shown, the limiting component 6 includes multiple mounting slots 61 formed on the locking block 3, and the mounting slots 61 are L-shaped to facilitate the installation of other components in the limiting component 6. A fixing plate 62 is fixedly installed inside each mounting slot 61, providing stable support for the installation and movement of other components. A connecting rod 63 is movably threaded through the fixing plate 62, allowing it to slide flexibly on the fixing plate 62. A pressure strip 64 is fixedly connected to one end of the connecting rod 63, and a connecting strip 65 is fixedly connected to the other end. A spring 66 is sleeved on the outer wall of the connecting rod 63, with one end of the spring 66 fixedly connected to the fixing plate 62 and the other end fixedly connected to the connecting strip 65. When the card block 3 is inserted into the card holder 4, the inner wall of the card holder 4 presses against the pressure block 67. Since the mounting groove 61 is an "L"-shaped structure, the pressure block 67 slides within the mounting groove 61 along the direction of the guide groove 9. The inner wall of the mounting groove 61 has a guide groove 9, and a guide block 10 is slidably disposed inside the guide groove 9. The guide block 10 is fixedly connected to the pressure block 67, and the cooperation between the guide block 10 and the guide groove 9 ensures the stability of the sliding of the pressure block 67. During the sliding process, because the surface of the pressure block 67 that is in contact with the connecting strip 65 is inclined, it pushes the connecting strip 65 to move away from the pressure block 67. The connecting strip 65 then drives the connecting rod 63 to slide on the fixed plate 62. The pressure strip 64 at one end of the connecting rod 63 exerts pressure on the sealing ring 5 as the connecting rod 63 moves. At the same time, the spring 66 sleeved on the outer wall of the connecting rod 63 is compressed. The reaction force generated by the spring 66 continuously provides pressure on the sealing ring 5 to the pressure strip 64, ensuring that the sealing ring 5 fits tightly against the connection gap between the card block 3 and the card seat 4, achieving a good sealing effect, effectively preventing dust, moisture and other impurities from entering, and protecting the internal structure of the battery swapping connector.
[0032] In this embodiment, the sealing ring 5 is fitted into the groove 8 on the outer wall of the locking block 3, ensuring that the sealing ring 5 fits tightly into the groove 8. The end of the first protective cover 1 with the locking block 3 and the end of the second protective cover 2 with the locking seat 4 are aligned, so that the locking block 3 is inserted into the locking seat 4 and fitted together, connecting the two protective covers. Subsequently, the connecting bolt 7 is passed through the corresponding holes on the locking block 3 and the locking seat 4, and the connecting bolt is tightened to complete the fixed connection of the first protective cover 1 and the second protective cover 2, forming a complete protective cover structure.
[0033] When the locking block 3 is inserted into the locking seat 4, the inner wall of the locking seat 4 presses against the pressure block 67. Because the mounting groove 61 is an "L"-shaped structure, the pressure block 67 slides within the mounting groove 61 along the direction of the guide groove 9. The guide block 10 within the guide groove 9 is fixedly connected to the pressure block 67, ensuring the stability of the pressure block 67's sliding motion. During the sliding process, the pressure block 67 pushes the connecting strip 65 to move away from the pressure block 67. The connecting strip 65 drives the connecting rod 63 to slide on the fixing plate 62, which is fixed within the mounting groove 61.
[0034] As the connecting rod 63 moves, the pressure strip 64 at one end of the connecting rod 63 exerts pressure on the sealing ring 5. At the same time, the spring 66 sleeved on the outer wall of the connecting rod 63 is compressed. One end of the spring 66 is fixed to the fixing plate 62, and the other end is fixed to the connecting strip 65. The reaction force generated by the spring 66 continuously provides pressure on the sealing ring 5 through the pressure strip 64, ensuring that the sealing ring 5 fits tightly against the connection gap between the card block 3 and the card seat 4, achieving a good sealing effect.
[0035] The above specific embodiments are merely optional embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
Claims
1. A protective cover of a battery swap connector, characterized in that, include: The first protective cover (1) and the second protective cover (2) are respectively fixedly provided with a locking block (3) and a locking seat (4) at the same end of the first protective cover (1) and the second protective cover (2), and the locking block (3) and the locking seat (4) can be connected to each other; A sealing ring (5) is fitted onto the outer wall of the locking block (3), and a limiting component (6) is provided on the locking block (3) for providing pressure to the sealing ring (5).
2. The protective cover of a battery swap connector according to claim 1, wherein, The limiting component (6) includes multiple mounting slots (61) opened on the card block (3). A fixing plate (62) is fixedly installed inside each mounting slot (61). A connecting rod (63) is movably installed through the fixing plate (62). A pressure strip (64) is fixedly connected to one end of the connecting rod (63). A connecting strip (65) is fixedly connected to the other end of the connecting rod (63). A spring (66) is sleeved on the outer wall of the connecting rod (63). One end of the spring (66) is fixedly connected to the fixing plate (62). The other end of the spring (66) is fixedly connected to the connecting strip (65). A pressure block (67) is slidably installed on the inner wall of the mounting slot (61). One end of the pressure block (67) is in close contact with the connecting strip (65).
3. The protective cover of a battery swap connector according to claim 1, wherein, A connecting bolt (7) for fixing the first protective cover (1) and the second protective cover (2) is provided between the card block (3) and the card seat (4).
4. The protective cover of a battery swap connector according to claim 1, wherein, The outer wall of the card block (3) is provided with a card groove (8), and the card groove (8) is sleeved with the sealing ring (5).
5. The protective cover of a battery swap connector according to claim 2, wherein, The mounting slot (61) is designed with an "L" shape.
6. The protective cover of a battery swap connector according to claim 2, wherein, The inner wall of the mounting groove (61) is provided with a guide groove (9), and a guide block (10) is slidably arranged inside the guide groove (9). The guide block (10) is fixedly connected to the pressure block (67).
7. The protective cover of a battery swap connector according to claim 2, wherein, The contact surfaces of the connecting strip (65) and the pressure block (67) are inclined.