Processing control system of sample library storage framework

Abstract

The utility model relates to the technical field of sample library processing control, in particular to a processing control system of a sample library storage framework. Comprising a feeding assembly line and a conveying assembly line which are arranged side by side, and an inclined sliding way is arranged between the feeding assembly line and the conveying assembly line; the conveying assembly line is sequentially provided with a frame forming mechanism, a frame qualitative mechanism and a PLC. The frame forming mechanism comprises a first pressing roller, a second pressing roller and a first detection table. And the frame qualitative mechanism comprises an embossing roller, a leveling compression roller and a detection table II. The assembly line layout is optimized, the feeding assembly line is used for temporarily storing raw materials, the inclined slide way is used for feeding, the two rows of assembly lines work side by side, and efficiency is improved; the detection table is additionally arranged on the conveying assembly line, raw materials are detected after being rolled and flattened in the early stage, inferior products are prevented from flowing to the next procedure, and the product quality is improved.

Description

Technical Field

[0001] This utility model relates to the field of sample library processing control technology, specifically to a processing control system for a sample library storage framework. Background Technology

[0002] During the processing of the sample library storage frame, it is necessary to ensure the molding quality and dimensional accuracy of the frame. Traditional processing control systems, such as the Chinese patent authorization announcement number CN219900961U, which discloses a press-fitting production line, often have problems such as untimely detection and insufficient control over defective products, resulting in defects such as deformation in the processed frames, affecting subsequent assembly and use, while also requiring improvement in production efficiency. Utility Model Content

[0003] The technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a processing control system for a sample library storage framework.

[0004] The technical solution adopted in this utility model is as follows:

[0005] A processing control system for a sample library storage framework includes a feeding assembly line and a conveying assembly line placed side by side, with an inclined slide between the feeding assembly line and the conveying assembly line.

[0006] The conveyor line is sequentially equipped with a frame forming mechanism, a frame shaping mechanism, and a PLC controller, wherein:

[0007] The frame forming mechanism includes a first pressure roller, a second pressure roller, and a detection table I. The first pressure roller and the second pressure roller are respectively positioned to correspond to the middle and both sides of the raw material. The detection table I is equipped with a camera, which is positioned facing the raw material downwards.

[0008] The frame-based qualitative mechanism includes an embossing roller, a flattening roller, and a detection table II. The embossing rollers are respectively set to correspond to the surface of the raw material, the flattening roller is in contact with the overall surface of the raw material, and the detection table II is equipped with an infrared sensor to detect the overall height of the raw material.

[0009] The PLC controller is located on the side of the conveyor line and is connected to both the feeding line and the conveyor line.

[0010] This technical solution optimizes the layout of the production line by using the feeding line as a temporary storage area for raw materials and using inclined slides for feeding. The conveying line is also optimized by moving the inspection table I forward to the second pressure roller to inspect the initial rolling pressure of the raw materials. After leveling, an inspection table II is added to use an infrared sensor for height detection, preventing severely deformed and inferior products from flowing to the next process.

[0011] In addition, the processing control system of the sample library storage framework proposed above according to this utility model may also have the following additional technical features:

[0012] According to one embodiment of the present invention, the raw material is a metal sheet with a thickness ranging from 1 to 3 mm, the feeding line speed is 1 to 1.5 m / min, and the conveying line speed is 1.3 to 1.8 m / min.

[0013] In this technical solution, a conveyor line is used to process metal sheets, and a corresponding feeding line is used for temporary storage and feeding of raw materials. The two lines work together in parallel to improve work efficiency.

[0014] According to one embodiment of the present invention, the first pressure roller includes a pair of roller shafts I, and the roller shafts I are provided with concave and convex textures corresponding to the middle of the raw material. The concave and convex textures include reinforcing ribs, positioning marks, and anti-slip textures.

[0015] In this technical solution, according to the requirements of the sample library framework, roller I is provided with corresponding concave and convex textures.

[0016] According to one embodiment of the present invention, the second pressure roller includes a pair of roller shafts II, and the roller shafts II are provided with bending flanges corresponding to both sides of the raw material. The bending flanges are bent along both sides of the raw material to form a U-shaped groove.

[0017] In this technical solution, according to the requirements of the sample library framework, roller II is provided with corresponding bending flanges.

[0018] According to one embodiment of the present invention, the embossing roller has embossing patterns corresponding to the surface of the raw material, and the embossing depth error range is ±0.05mm.

[0019] In this technical solution, the purpose of embossing is to reduce the risk of cracking in the heat-affected zone during welding by creating specific textures, such as V-grooves. Since the sample library storage frame ultimately serves as the internal framework for assembling the biobank, relatively high precision is required, thus necessitating a specific depth. Subsequent secondary detection using an infrared sensor is required.

[0020] According to one embodiment of the present invention, the surface of the flattening roller is coated with a lubricant.

[0021] In this technical solution, a lubricant is applied to some surfaces to increase the smoothness of conveying in subsequent processes; a moisture-proof treatment is also applied to some surfaces.

[0022] According to one embodiment of the present invention, the PLC controller is a Siemens S7-200 PLC, which is connected to the feeding line and the conveying line respectively via RS485 signal.

[0023] In this technical solution, the Siemens S7-200 PLC meets the requirements of real-time performance and stability in industrial settings; the RS485 interface enables centralized control of the material feeding / conveying production line.

[0024] According to one embodiment of the present invention, a rejection station is provided at the end of the conveyor line.

[0025] In this technical solution, the rejection station is used to collect the principles with defects, so as to facilitate unified processing.

[0026] Compared with the prior art, this utility model has the following advantages:

[0027] This invention optimizes the production line layout by using a feeding line to temporarily store raw materials, with inclined slides for feeding, and two production lines working side by side to improve efficiency. The conveying line is equipped with an inspection station to inspect the raw materials after the initial rolling and leveling, preventing inferior products from flowing to the next process and improving product quality. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the structure of this utility model.

[0029] In the diagram: 1. Feeding line; 2. Conveying line; 3. First pressure roller; 4. Second pressure roller; 5. Inspection station I; 6. Embossing roller; 7. Flattening roller; 8. Inspection station II; 9. PLC controller; 10. Rejection station. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0031] Example 1

[0032] like Figure 1 As shown, this embodiment provides a processing control system for a sample library storage framework, including a feeding assembly line 1 and a conveying assembly line 2 placed side by side, with an inclined slide between the feeding assembly line 1 and the conveying assembly line 2.

[0033] The conveyor line 2 is sequentially equipped with a frame forming mechanism, a frame shaping mechanism, and a PLC controller 9, wherein:

[0034] The frame forming mechanism includes a first pressure roller 3, a second pressure roller 4, and a detection table I5. The first pressure roller 3 and the second pressure roller 4 are respectively set in the middle and on both sides of the raw material. The detection table I5 is equipped with a camera, which is set facing the raw material downwards.

[0035] The frame-based qualitative mechanism includes an embossing roller 6, a flattening roller 7, and a detection table II 8. The embossing roller 6 is set to correspond to the surface of the raw material, the flattening roller 7 is in contact with the overall surface of the raw material, and the detection table II 8 is equipped with an infrared sensor to detect the overall height of the raw material.

[0036] The PLC controller 9 is located on the side of the conveyor line 2. The PLC controller 9 is connected to the feeding line 1 and the conveyor line 2 respectively.

[0037] This technical solution optimizes the layout of the production line, using the feeding production line 1 as a temporary storage area for raw materials and using an inclined slide for feeding; the conveying production line 2 is optimized by moving the inspection table I5 forward to the second pressure roller 4 to inspect the initial rolling pressure of the raw materials, and then adding an inspection table II8 after leveling to use an infrared sensor for height detection, so as to prevent severely deformed inferior products from flowing to the next process.

[0038] In addition, the processing control system of the sample library storage framework proposed above according to this utility model may also have the following additional technical features:

[0039] According to one embodiment of the present invention, the raw material is a metal sheet with a thickness range of 1~3mm, the rotation speed of the feeding line 1 is 1~1.5m / min, and the rotation speed of the conveying line 2 is 1.3~1.8m / min.

[0040] In this technical solution, the conveyor line 2 is used to process the metal sheet, and the corresponding feeding line 1 is used for temporary storage and feeding of raw materials. The two lines work together in parallel to improve work efficiency.

[0041] According to one embodiment of the present invention, the first pressure roller 3 includes a pair of roller shafts I, and the roller shafts I are provided with concave and convex textures corresponding to the middle of the raw material. The concave and convex textures include reinforcing ribs, positioning marks, and anti-slip textures.

[0042] In this technical solution, according to the requirements of the sample library framework, roller I is provided with corresponding concave and convex textures.

[0043] According to one embodiment of the present invention, the second pressure roller 4 includes a pair of roller shafts II, and the roller shafts II are provided with bending flanges corresponding to both sides of the raw material. The bending flanges are bent along both sides of the raw material to form a U-shaped groove.

[0044] In this technical solution, according to the requirements of the sample library framework, roller II is provided with corresponding bending flanges.

[0045] According to one embodiment of the present invention, the embossing roller 6 has embossing patterns corresponding to the surface of the raw material, and the embossing depth error range is ±0.05mm.

[0046] In this technical solution, the purpose of embossing is to reduce the risk of cracking in the heat-affected zone during welding by creating specific textures, such as V-grooves. Since the sample library storage frame ultimately serves as the internal framework for assembling the biobank, relatively high precision is required, thus necessitating a specific depth. Subsequent secondary detection using an infrared sensor is required.

[0047] According to one embodiment of the present invention, the surface of the flattening roller 7 is coated with a lubricant.

[0048] In this technical solution, a lubricant is applied to some surfaces to increase the smoothness of conveying in subsequent processes; a moisture-proof treatment is also applied to some surfaces.

[0049] According to one embodiment of the present invention, the PLC controller 9 is a Siemens S7-200 PLC, which is connected to the feeding line 1 and the conveying line 2 respectively via RS485 signals.

[0050] In this technical solution, the Siemens S7-200 PLC meets the requirements of real-time performance and stability in industrial settings; the RS485 interface enables centralized control of the feeding / conveying production line 2.

[0051] According to one embodiment of the present invention, a rejection station 10 is provided at the end of the conveyor line 2.

[0052] In this technical solution, the rejection station 10 is used to collect the principles with defects, so as to facilitate unified processing.

[0053] The usage process of the above embodiment is as follows: The raw material is temporarily stored in the feeding assembly line 1, which operates at a speed of 1-1.5 m / min, and slides to the conveying assembly line 2 through the inclined slide. The conveying assembly line 2 operates at a speed of 1.3-1.8 m / min. The raw material enters the frame forming mechanism. The paired first pressure rollers 3 roll the middle of the raw material to form convex and concave textures such as reinforcing ribs, positioning marks, and anti-slip textures. The paired second pressure rollers 4 roll the two sides of the raw material, and the bending flanges form U-shaped grooves on both sides of the raw material. The camera on the detection table I5 detects the rolling condition in the early stage. The raw material enters the frame shaping mechanism, where the embossing roller 6 presses a specific texture onto the surface of the raw material. The embossing depth error is within ±0.05mm to reduce the risk of cracks in the heat-affected zone during welding. The leveling roller 7 flattens the overall surface of the raw material, and the lubricant coated on its surface can increase the smoothness and moisture resistance of subsequent processes. The infrared sensor of the inspection table II 8 detects the overall height of the raw material. Finally, the PLC controller 9 controls the conveyor line 2 via RS485 signal, releasing qualified products and collecting and processing unqualified products at the rejection station 10 at the end of the conveyor line 2.

[0054] Although the present invention has been described in detail with reference to the accompanying drawings and preferred embodiments, it is not limited thereto. Various equivalent modifications or substitutions can be made to the embodiments of the present invention by those skilled in the art without departing from the spirit and essence of the present invention, and such modifications or substitutions should all be within the scope of the present invention. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should also be included within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the scope of the claims.

Claims

1. A processing control system for a sample library storage framework, characterized in that, It includes a feeding assembly line (1) and a conveying assembly line (2) placed side by side, with an inclined slide between the feeding assembly line (1) and the conveying assembly line (2); The conveyor line (2) is sequentially equipped with a frame forming mechanism, a frame shaping mechanism, and a PLC controller (9), wherein: The frame forming mechanism includes a first pressure roller (3), a second pressure roller (4) and a detection table I (5). The first pressure roller (3) and the second pressure roller (4) are respectively set in the middle and on both sides of the raw material. The detection table I (5) is equipped with a camera, which is set facing the raw material downwards. The frame qualitative mechanism includes an embossing roller (6), a flattening roller (7), and a detection table II (8). The embossing roller (6) is set on the surface of the raw material, the flattening roller (7) is in contact with the overall surface of the raw material, and the detection table II (8) is equipped with an infrared sensor to detect the overall height of the raw material. The PLC controller (9) is located on the side of the conveyor line (2). The PLC controller (9) is connected to the feeding line (1) and the conveyor line (2) respectively.

2. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The raw material is a metal sheet with a thickness of 1~3mm. The speed of the feeding line (1) is 1~1.5m / min, and the speed of the conveying line (2) is 1.3~1.8m / min.

3. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The first pressure roller (3) includes a pair of roller shafts I, and the roller shafts I are provided with concave and convex textures corresponding to the middle of the raw material. The concave and convex textures include reinforcing ribs, positioning marks, and anti-slip textures.

4. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The second pressure roller (4) includes a pair of roller shafts II, and the roller shafts II are provided with bending flanges corresponding to both sides of the raw material. The bending flanges are bent along both sides of the raw material to form a U-shaped groove.

5. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The embossing roller (6) has embossing patterns corresponding to the surface of the raw material, and the embossing depth error range is ±0.05mm.

6. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The surface of the leveling roller (7) is coated with a lubricant.

7. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The PLC controller (9) is a Siemens S7-200 model PLC, which is connected to the feeding line (1) and the conveying line (2) respectively via RS485 signal.

8. The processing control system of the sample library storage framework as described in claim 1, characterized in that, The end of the conveyor line (2) is provided with a rejection station (10).

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