Intelligent numerical control cutting device

Abstract

The utility model relates to the technical field of mechanical manufacturing equipment, in particular to an intelligent numerical control cutting device which comprises a bottom plate, a plate bearing frame is fixedly mounted at the top of the bottom plate, a plate body is fixedly mounted at the top of the plate bearing frame, and a multi-shaft electric control sliding rail is arranged at the top of the plate bearing frame; a cutting and cooling mechanism is arranged on the top of the multi-axis electric control sliding rail. A water jet cutter liquid supply pipe communicates with a water jet cutter high-pressure pump, a plate body can be precisely cut under cooperation of a multi-axis electric control sliding rail, a water jet cutter nozzle can flexibly steer through arrangement of a steering ring and a bearing ring, and the cutting requirements of different angles and directions can be met; and the cooling liquid water tank, the booster pump and the atomizing nozzle at the bottom of the filter cavity shell are matched with one another, so that the cutting part can be cooled after the cooling liquid is atomized, the plate is prevented from being deformed or damaged due to overheating in the cutting process, and meanwhile, the service life of the cutting tool can be prolonged.

Description

Technical Field

[0001] This application relates to the field of mechanical manufacturing equipment technology, and in particular to intelligent CNC cutting devices. Background Technology

[0002] In modern manufacturing, sheet metal cutting is a crucial basic processing step, widely used in machinery manufacturing, construction, automotive, aerospace, and many other fields. With the continuous advancement of industrial technology, increasingly higher demands are being placed on the precision, efficiency, and quality of sheet metal cutting. Traditional cutting methods, such as flame cutting and plasma cutting, have many limitations. Flame cutting is mainly suitable for metallic materials, and the process easily causes significant thermal deformation at the edges of the sheet metal, resulting in a rough cut, which is difficult to meet the processing requirements of some high-precision sheet metals. While plasma cutting is faster, it generates a large heat-affected zone during the cutting process, altering the material properties of the sheet metal. Furthermore, the intense light, noise, and harmful gases produced during cutting pose significant health risks to operators and the environment.

[0003] Regarding the aforementioned technologies, the inventors have discovered the following drawbacks: Most existing devices on the market, when cutting complex-shaped plates, lack flexible steering designs similar to steering rings and bearing rings, making it difficult to achieve multi-angle cutting, which limits cutting accuracy and makes it difficult to meet the needs of high-precision processing. The cooling systems of existing devices may only use simple spray cooling, which cannot atomize the coolant like intelligent CNC cutting devices, resulting in slow cooling speed, which cannot effectively prevent the plate from deforming due to overheating, and will also accelerate tool wear and affect the service life of the equipment. Summary of the Invention

[0004] In view of the shortcomings of the prior art and in order to solve the problems mentioned in the background art, this application provides an intelligent CNC cutting device.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an intelligent CNC cutting device, including a base plate, a plate support frame fixedly installed on the top of the base plate, a plate body fixedly installed on the top of the plate support frame, a multi-axis electrically controlled slide rail provided on the top of the plate support frame, and a cutting and cooling mechanism provided on the top of the multi-axis electrically controlled slide rail;

[0006] The cutting and cooling mechanism includes a water jet high-pressure pump, a slide plate, a coolant tank, a booster pump, an adapter pipe, a filter chamber housing, a positioning ring, a positioning frame, a caster wheel bracket, and a caster wheel body. The slide plate is movably mounted on top of a multi-axis electrically controlled slide rail. The water jet high-pressure pump is fixedly mounted on the top of the slide plate. A coolant tank is fixedly mounted on one side of the slide plate. A booster pump is fixedly mounted on the top of the coolant tank. One side of the booster pump is connected to the adapter pipe via a hose. One side of the adapter pipe is connected to the filter chamber housing via a pipe. A positioning ring is fixedly mounted on the bottom of the filter chamber housing. A positioning frame is fixedly mounted on the bottom of the positioning ring. A caster wheel bracket is fixedly mounted on the bottom of the positioning frame. A caster wheel body is fixedly mounted on the bottom of the caster wheel bracket by bolts. The caster wheel body is movably connected to the top of the sheet metal body.

[0007] Optionally, the cutting and cooling mechanism further includes a steering ring, a bearing ring, a water jet supply pipe, and a water jet nozzle. The steering ring is fixedly mounted on the top of the caster wheel bracket. A bearing ring is movably mounted on the top of the steering ring and is fixedly sleeved on one side of the water jet supply pipe. The bottom of the water jet supply pipe is connected to the water jet nozzle, which is positioned directly above the sheet metal body. The steering ring connects the caster wheel bracket and the bearing ring, enabling flexible steering of the water jet supply pipe.

[0008] Optionally, the water jet supply pipe is connected to the water jet high-pressure pump, and the steering ring is movably sleeved on one side of the water jet supply pipe.

[0009] Optionally, the caster bracket can rotate around the water jet nozzle as an axis, the bottom of the filter chamber housing is provided with an atomizing nozzle, and the coolant tank is filled with coolant.

[0010] Optionally, the caster bodies are symmetrically arranged around the caster bracket, and each caster body is located at the end furthest from the water jet nozzle.

[0011] Optionally, the steering ring includes a rotating ring movably mounted at the bottom of the bearing ring and an arc-shaped side plate fixed between the rotating ring and the universal wheel bracket, and the water jet supply pipe is fixedly mounted at the bottom of the slide plate.

[0012] In summary, this application includes the following beneficial technical effects:

[0013] This invention connects the water jet supply pipe to the water jet high-pressure pump, enabling precise cutting of the sheet material with the assistance of a multi-axis electrically controlled slide rail. The design of the steering ring and bearing ring allows the water jet nozzle to rotate flexibly, meeting cutting requirements at different angles and directions. The coolant tank, booster pump, and atomizing nozzle at the bottom of the filter chamber work together to atomize the coolant and cool the cutting area, preventing the sheet material from deforming or being damaged due to overheating during cutting, and also extending the service life of the cutting tool.

[0014] In use, the universal wheel body is symmetrically positioned at the end furthest from the water jet nozzle, centered on the universal wheel bracket. This allows the cutting and cooling mechanism to move stably on the sheet metal, facilitating cutting operations and improving efficiency and quality. Combined with multi-axis electrically controlled slide rails, operators can easily adjust the cutting position, further enhancing efficiency and smoothing the cutting process. This convenient mobility reduces operator workload, minimizes errors caused by frequent manual adjustments, and lowers operational difficulty. Even less experienced operators can quickly learn to use the equipment, thus improving the overall productivity of the production team. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the device in the embodiments of this application;

[0016] Figure 2 This is a schematic diagram of a partial structure of the device in an embodiment of this application;

[0017] Figure 3 This is a partial structural diagram of the cutting and cooling mechanism in an embodiment of this application;

[0018] Figure 4 This is a schematic diagram of a partial structure of the cutting and cooling mechanism in an embodiment of this application;

[0019] Reference numerals: 1. Base plate; 2. Sheet support frame; 3. Sheet body; 4. Multi-axis electrically controlled slide rail; 5. Cutting and cooling mechanism; 501. Water jet high-pressure pump; 502. Slide plate; 503. Coolant tank; 504. Booster pump; 505. Adaptor pipe; 506. Filter chamber housing; 507. Positioning ring; 508. Positioning frame; 509. Caster wheel bracket; 510. Caster wheel body; 511. Steering ring; 512. Bearing ring; 513. Water jet supply pipe; 514. Water jet nozzle. Detailed Implementation

[0020] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0021] This application discloses an intelligent CNC cutting device.

[0022] Please see Figure 1 The intelligent CNC cutting device includes a base plate 1, a plate support frame 2 fixedly installed on the top of the base plate 1, a plate body 3 fixedly installed on the top of the plate support frame 2, a multi-axis electrically controlled slide rail 4 provided on the top of the plate support frame 2, and a cutting and cooling mechanism 5 provided on the top of the multi-axis electrically controlled slide rail 4.

[0023] Please see Figures 2 to 4 The cutting and cooling mechanism 5 includes a water jet high-pressure pump 501, a slide plate 502, a coolant tank 503, a booster pump 504, an adapter pipe 505, a filter chamber housing 506, a positioning ring 507, a positioning frame 508, a caster wheel bracket 509, and a caster wheel body 510. The slide plate 502 is movably mounted on the top of the multi-axis electrically controlled slide rail 4. The water jet high-pressure pump 501 is fixedly mounted on the top of the slide plate 502. The coolant tank 503 is fixedly mounted on one side of the slide plate 502. The top of the coolant tank 503... A booster pump 504 is fixedly installed. One side of the booster pump 504 is connected to the adapter pipe 505 via a hose. One side of the adapter pipe 505 is connected to a filter chamber housing 506. A positioning ring 507 is fixedly installed at the bottom of the filter chamber housing 506. A positioning frame 508 is fixedly installed at the bottom of the positioning ring 507. A caster wheel bracket 509 is fixedly installed at the bottom of the positioning frame 508. A caster wheel body 510 is fixedly installed at the bottom of the caster wheel bracket 509 via bolts. The caster wheel body 510 is movably connected to the top of the plate body 3.

[0024] The cutting and cooling mechanism 5 also includes a steering ring 511, a bearing ring 512, a water jet supply pipe 513, and a water jet nozzle 514. The steering ring 511 is fixedly installed on the top of the universal wheel bracket 509. The bearing ring 512 is movably installed on the top of the steering ring 511. The bearing ring 512 is fixedly sleeved on one side of the water jet supply pipe 513. The bottom of the water jet supply pipe 513 is connected to the water jet nozzle 514. The water jet nozzle 514 is located directly above the plate body 3.

[0025] The water jet supply pipe 513 is connected to the water jet high-pressure pump 501, and the steering ring 511 is movably sleeved on one side of the water jet supply pipe 513.

[0026] The caster wheel bracket 509 can rotate around the water jet nozzle 514 as the axis. The bottom of the filter chamber housing 506 is equipped with an atomizing nozzle, and the coolant tank 503 is filled with coolant.

[0027] The caster wheel body 510 is symmetrically arranged with the caster wheel bracket 509 as the center, and the caster wheel body 510 is located at the end away from the water jet nozzle 514.

[0028] The steering ring 511 includes a rotating ring movably mounted at the bottom of the bearing ring 512 and an arc-shaped side plate fixed between the rotating ring and the universal wheel bracket 509. The water jet supply pipe 513 is fixedly mounted at the bottom of the slide plate 502.

[0029] Further explanation is needed:

[0030] The water jet high-pressure pump 501 of the cutting and cooling mechanism 5 provides high-pressure water flow to the water jet nozzle 514 through the water jet supply pipe 513 to realize the cutting operation of the plate body 3. The water jet nozzle 514 is set directly above the plate body 3, which can accurately act on the cutting part. At the same time, the cooperation of the steering ring 511 and the bearing ring 512 allows the water jet supply pipe 513 to rotate flexibly, thereby driving the water jet nozzle 514 to adjust the angle to meet the cutting needs of various complex shapes, greatly improving the flexibility and accuracy of cutting, and ensuring the high-quality completion of the cutting work.

[0031] Cooling is another key function of the cutting and cooling mechanism 5. The coolant filled in the coolant tank 503 is pumped by the booster pump 504 through the hose into the adapter pipe 505, and then into the filter chamber housing 506. The coolant is atomized and sprayed out by the atomizing nozzle at the bottom of the filter chamber housing 506. During the cutting process, the atomized coolant can quickly reduce the temperature of the cutting part, effectively preventing the plate from deforming or being damaged due to overheating, ensuring the quality and performance of the plate, and extending the service life of the cutting equipment and reducing equipment wear and tear costs.

[0032] The movable function of the cutting and cooling mechanism 5 facilitates the cutting work. The universal wheel body 510 is symmetrically installed at the end away from the water jet nozzle 514 with the universal wheel bracket 509 as the center, and can be movably connected to the top of the plate body 3. This allows the entire cutting and cooling mechanism 5 to move freely on the plate. With the multi-axis electric control slide rail 4, the operator can easily adjust the cutting position, which greatly improves the efficiency of the cutting work and makes the cutting operation smoother and more efficient.

[0033] The working principle of the above embodiments is as follows:

[0034] First, the base plate 1 serves as the basic support structure for the entire device, providing a stable installation platform for other components. The plate support frame 2 is fixedly installed on the top of the base plate 1 to support the plate body 3, ensuring that the plate maintains a stable position during the cutting process and laying the foundation for subsequent precise cutting.

[0035] Secondly, the multi-axis electronically controlled slide rail 4 begins to function. It can precisely control the movement path of the cutting and cooling mechanism 5 according to the preset CNC program. The water jet high-pressure pump 501 is installed on the top of the slide plate 502 to generate high-pressure water flow. The high-pressure water is delivered to the water jet nozzle 514 through the water jet supply pipe 513. The impact force of the high-pressure water is used to cut the plate body 3, thereby realizing the processing of the plate.

[0036] Next, the coolant in the coolant tank 503, under the action of the booster pump 504, flows through the hose into the adapter pipe 505, and then into the filter chamber housing 506. After filtration, the coolant is atomized and sprayed out by the atomizing nozzle at the bottom of the filter chamber housing 506. During the cutting process, the temperature of the cutting part is quickly reduced to prevent the plate from overheating and deforming. At the same time, it can also remove debris and other impurities generated during cutting.

[0037] Next, the caster body 510 is symmetrically installed at the end away from the water jet nozzle 514 with the caster bracket 509 as the center. It can move freely on the top of the plate body 3. With the help of the multi-axis electric control slide rail 4, the operator can easily adjust the position of the cutting and cooling mechanism 5 to ensure that the cutting work can be carried out accurately in different parts of the plate, thereby improving the flexibility and efficiency of cutting.

[0038] Finally, the intelligent design of the cutting and cooling mechanism 5 enables it to monitor data. During operation, it can collect data such as cutting pressure, coolant flow, and equipment movement speed. This data is transmitted to the control system for subsequent analysis, helping companies identify problems in the production process, optimize production processes, and further improve production efficiency and product quality.

[0039] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. An intelligent CNC cutting device, comprising a base plate (1), characterized in that: The top of the base plate (1) is fixedly installed with a plate support frame (2), the top of the plate support frame (2) is fixedly installed with a plate body (3), the top of the plate support frame (2) is provided with a multi-axis electrically controlled slide rail (4), and the top of the multi-axis electrically controlled slide rail (4) is provided with a cutting and cooling mechanism (5). The cutting and cooling mechanism (5) includes a water jet high-pressure pump (501), a slide plate (502), a coolant tank (503), a booster pump (504), a transfer pipe (505), a filter chamber housing (506), a positioning ring (507), a positioning frame (508), a caster wheel bracket (509), and a caster wheel body (510). The slide plate (502) is movably mounted on the top of the multi-axis electrically controlled slide rail (4). The water jet high-pressure pump (501) is fixedly mounted on the top of the slide plate (502). The coolant tank (503) is fixedly mounted on one side of the slide plate (502). A booster pump (504) is fixedly installed on the top. One side of the booster pump (504) is connected to the adapter pipe (505) through a hose. One side of the adapter pipe (505) is connected to a filter chamber shell (506). A positioning ring (507) is fixedly installed at the bottom of the filter chamber shell (506). A positioning frame (508) is fixedly installed at the bottom of the positioning ring (507). A caster wheel bracket (509) is fixedly installed at the bottom of the positioning frame (508). A caster wheel body (510) is fixedly installed at the bottom of the caster wheel bracket (509) by bolts. The caster wheel body (510) is movably connected to the top of the plate body (3).

2. The intelligent CNC cutting device according to claim 1, characterized in that: The cutting and cooling mechanism (5) further includes a steering ring (511), a bearing ring (512), a water jet supply pipe (513), and a water jet nozzle (514). The steering ring (511) is fixedly installed on the top of the universal wheel bracket (509). The bearing ring (512) is movably installed on the top of the steering ring (511). The bearing ring (512) is fixedly sleeved on one side of the water jet supply pipe (513). The bottom of the water jet supply pipe (513) is connected to the water jet nozzle (514). The water jet nozzle (514) is located directly above the plate body (3).

3. The intelligent CNC cutting device according to claim 2, characterized in that: The water jet supply pipe (513) is connected to the water jet high-pressure pump (501), and the steering ring (511) is movably sleeved on one side of the water jet supply pipe (513).

4. The intelligent CNC cutting device according to claim 1, characterized in that: The universal wheel bracket (509) can rotate around the water jet nozzle (514) as the axis, the bottom of the filter chamber housing (506) is provided with an atomizing nozzle, and the coolant tank (503) is filled with coolant.

5. The intelligent CNC cutting device according to claim 1, characterized in that: The universal wheel body (510) is symmetrically arranged with the universal wheel bracket (509) as the center, and the universal wheel body (510) is located at the end away from the water jet nozzle (514).

6. The intelligent CNC cutting device according to claim 2, characterized in that: The steering ring (511) includes a rotating ring movably mounted at the bottom of the bearing ring (512) and an arc-shaped side plate fixed between the rotating ring and the universal wheel bracket (509). The water jet supply pipe (513) is fixedly mounted at the bottom of the slide plate (502).

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