Server maintenance assembly
By designing server repair components, including a transport vehicle and a repair workbench, the problem of multiple manual handling during server repair was solved, enabling fast and safe server transfer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- XIONGAN BAIXIN INFORMATION TECHNOLOGY CO LTD
- Filing Date
- 2025-06-03
- Publication Date
- 2026-04-28
AI Technical Summary
Current technologies require multiple manual handlings during server maintenance, resulting in low efficiency.
A server maintenance component was designed, comprising a maintenance workbench and a server transfer vehicle. The transfer vehicle is equipped with casters and a barrier, while the maintenance workbench has a snap-fit structure to enable rapid positioning and transfer.
This improved the efficiency of server maintenance and ensured the security and reliability of servers during the transfer process.
Smart Images

Figure CN224169760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of server production equipment technology, and in particular to a server repair component. Background Technology
[0002] Server production lines are complex and highly specialized processes that typically involve multiple stages, including component assembly, complete machine assembly, basic function debugging, performance testing, stability testing, system installation and configuration, appearance inspection and packaging, warehousing and shipping, etc.
[0003] During performance and stability testing after the complete machine assembly, some units may fail to meet testing standards and thus not proceed to the next stage of production. For these units, careful inspection and replacement of certain components are typically employed to bring them up to meet the relevant testing standards.
[0004] Servers awaiting repair are manually moved to a dedicated repair workbench for maintenance. This process requires multiple moves of the servers, necessitating significant manpower and resulting in low productivity.
[0005] Therefore, it is necessary to develop a server maintenance component. Utility Model Content
[0006] This invention provides a server repair component to solve the problem of low efficiency caused by multiple manual handling during server repair in the prior art.
[0007] In a first aspect, embodiments of this utility model provide a server repair component, comprising:
[0008] Maintenance workbench and server transport vehicle;
[0009] The server transport vehicle includes a frame, a first support platform, a first enclosure, and multiple casters;
[0010] The plurality of casters are fixedly mounted on the lower part of the vehicle frame, and the first support platform is fixedly mounted on the upper surface of the vehicle frame;
[0011] The first enclosure has an opening on one side and is fixedly installed around the perimeter of the upper surface of the first support platform. The opening of the first enclosure is located on the side of the first support platform.
[0012] The maintenance workbench includes a frame, a second enclosure, and a second support platform fixedly installed on the upper surface of the frame.
[0013] The second enclosure has an opening on one side and is fixedly installed around the upper surface of the second support platform. The opening of the first enclosure is located on the side of the first support platform.
[0014] The baffles on both sides of the second enclosure opening extend into the second support platform;
[0015] The height of the first support platform is the same as the height of the second support platform;
[0016] When the side of the server transfer vehicle is pushed forward toward the side of the maintenance workbench, the server transfer vehicle engages with the maintenance workbench through the baffles on both sides of the second enclosure opening.
[0017] In some possible implementations, the maintenance workbench includes: a plurality of first universal ball bearings;
[0018] The plurality of first universal ball bearings are fixed to the upper surface of the second support platform in an array via mounting seats.
[0019] In some possible implementations, the maintenance workbench includes a gantry frame and multiple shelves;
[0020] The gantry frame is vertically installed above the platform, and the multiple shelves are horizontally spaced and fixedly installed on the side of the gantry frame.
[0021] In some possible implementations, the server transfer vehicle includes: a locking plate, a crank handle, and a baffle plate;
[0022] The locking plate is vertically fixed on the side of the vehicle frame opposite to the opening of the first enclosure;
[0023] The crank handle's shaft passes under the first support platform and is rotatably connected to the frame;
[0024] The baffle is fixedly connected to the shaft end of the crank handle.
[0025] The handle end of the crank is provided with a pin;
[0026] When the crank is turned, the baffle is higher or lower than the upper surface of the first support platform;
[0027] When the pin of the crank handle abuts against the locking plate, the position of the baffle is locked.
[0028] In some possible implementations, the handle of the crank includes: a handle body, a pin, and an elastic element;
[0029] The handle body is a hollow tube, the ejector pin passes through the front and rear ends of the handle body and is fitted with the handle with a gap, and the front and rear ends of the handle body are provided with limiters to prevent the ejector pin from passing through the front or rear end, and the elastic element abuts against the ejector pin and the handle body respectively.
[0030] When the ejector pin is pulled back, the front end of the ejector pin disengages from the locking plate;
[0031] When the ejector pin is released, the front end of the ejector pin abuts against the locking plate under the action of the elastic element.
[0032] In some possible implementations, the handle of the crank includes: a handle body and a pin;
[0033] The handle body is a tube with internal threads, and the ejector pin is a cylinder with external threads;
[0034] The ejector pin is threadedly connected to the handle body.
[0035] In some possible implementations, the locking plate has a hole on the side facing the crank handle end pin;
[0036] When the pin at the end of the crank handle is inserted into the hole of the locking plate, the position of the baffle is locked.
[0037] In some possible implementations, the server transport vehicle includes: a plurality of second universal ball bearings;
[0038] The plurality of second universal ball bearings are fixed to the upper surface of the first support platform in an array via mounting seats.
[0039] In some possible implementations, the first side of the vehicle frame is provided with a resilient anti-collision block, wherein the first side is the same side as the opening of the first enclosure.
[0040] In some possible implementations, a pusher is provided on the second side of the vehicle frame, wherein the second side is the side opposite to the opening of the first enclosure.
[0041] The beneficial effects of this utility model embodiment compared with the prior art are:
[0042] This utility model discloses a server repair component, including: a repair workbench and a server transport vehicle. The server transport vehicle includes a frame, a first support platform, a first enclosure, and multiple casters. The multiple casters are fixedly disposed below the frame, and the first support platform is fixedly disposed on the upper surface of the frame. The first enclosure has an opening on one side and is fixedly disposed around the upper surface of the first support platform, with the opening of the first enclosure located on the side of the first support platform. The repair workbench includes a frame, a second enclosure, and a second support platform fixedly disposed on the upper surface of the frame. The second enclosure has an opening on one side and is fixedly disposed around the upper surface of the second support platform, with the opening of the first enclosure located on the side of the first support platform. The baffles on both sides of the opening of the second enclosure extend out of the second support platform. The height of the first support platform is the same as the height of the second support platform. When the side of the server transport vehicle is pushed forward toward the side of the repair workbench, the server transport vehicle engages with the repair workbench through the baffles on both sides of the opening of the second enclosure.
[0043] The maintenance workbench has a protruding section on the opening side of the enclosure. The opening width of this protruding section is slightly wider than the width of the server transport vehicle. In this way, the transport vehicle can be locked onto the maintenance workbench by the protruding enclosure, achieving rapid positioning and improving the efficiency of server maintenance.
[0044] As can be seen, the server transport vehicle and maintenance workbench of this embodiment can achieve rapid and precise docking and positioning. Furthermore, due to the height difference between the two, the server can be quickly transferred between them. Both the server transport vehicle and the maintenance workbench are equipped with barriers to prevent the server to be repaired from slipping off the platform, ensuring the reliability of the transfer and the safety of the server. Attached Figure Description
[0045] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0046] Figure 1 This is a perspective view of the server repair component provided in this embodiment of the utility model;
[0047] Figure 2 This is a top view of the maintenance workbench provided in this embodiment of the utility model;
[0048] Figure 3This is a perspective view of the maintenance workbench provided in the embodiment of this utility model;
[0049] Figure 4 This is a side view of the maintenance workbench provided in this embodiment of the utility model;
[0050] Figure 5 This is a main view of the server transport vehicle provided in this embodiment of the utility model;
[0051] Figure 6 This is a perspective view of the server transport vehicle provided in this embodiment of the utility model;
[0052] Figure 7 This is a first perspective view of the crank handle provided in this embodiment of the utility model;
[0053] Figure 8 This is a second perspective view of the crank handle provided in this embodiment of the utility model;
[0054] Figure 9 This is a front view of the handle provided in an embodiment of the present invention;
[0055] Figure 10 This is provided by the embodiment of the present utility model. Figure 9 Sectional view from point AA.
[0056] In the picture:
[0057] 100 Repair workbench;
[0058] 110 racks;
[0059] 120 Second enclosure;
[0060] 130 Second support platform;
[0061] 131 First universal ball bearing;
[0062] 140 gantry crane;
[0063] 150 shelves;
[0064] 200 server transport vehicles;
[0065] 210 frame;
[0066] 220 First support platform;
[0067] 221 Second universal ball bearing;
[0068] 230 First enclosure;
[0069] 240 omnidirectional wheels;
[0070] 250 locking plate;
[0071] 260 crank handle;
[0072] 261 Handle body;
[0073] 262. Threshold pin;
[0074] 270 baffle plate;
[0075] 280 elastic anti-collision block;
[0076] 290 Pushing Hands;
[0077] 300 servers awaiting repair;
[0078] 400 staff members. Detailed Implementation
[0079] In the following description, specific details such as particular system structures and techniques are set forth for illustrative purposes and not for limitation, in order to provide a thorough understanding of the embodiments of the present invention. However, those skilled in the art will understand that the present invention can also be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, apparatuses, and methods have been omitted so as not to obscure the description of the present invention with unnecessary detail.
[0080] To make the objectives, technical solutions, and advantages of this utility model clearer, the following description will be provided in conjunction with the accompanying drawings and specific embodiments.
[0081] The embodiments of this utility model are described in detail below. This example is implemented based on the technical solution of this utility model, and provides detailed implementation methods and specific operation processes. However, the protection scope of this utility model is not limited to the following embodiments.
[0082] The first aspect of this utility model provides a server repair component, comprising:
[0083] 100 maintenance workbenches and 200 server transport vehicles;
[0084] The server transport vehicle 200 includes a frame 210, a first support platform 220, a first enclosure 230, and multiple casters 240.
[0085] The plurality of casters 240 are fixedly disposed below the frame 210, and the first support platform 220 is fixedly disposed on the upper surface of the frame 210.
[0086] The first enclosure 230 has an opening on one side and is fixedly installed around the perimeter of the upper surface of the first support platform 220. The opening of the first enclosure 230 is located on the side of the first support platform 220.
[0087] The maintenance workbench 100 includes a frame 110, a second enclosure 120, and a second support platform 130 fixedly installed on the upper surface of the frame 110.
[0088] The second enclosure 120 has an opening on one side and is fixedly installed around the perimeter of the upper surface of the second support platform 130. The opening of the first enclosure 230 is located on the side of the first support platform 220.
[0089] The baffles on both sides of the opening of the second enclosure 120 extend into the second support platform 130;
[0090] The height of the first support platform 220 is the same as the height of the second support platform 130;
[0091] When the side of the server transfer cart 200 is pushed forward toward the side of the maintenance workbench 100, the server transfer cart 200 engages with the maintenance workbench 100 through the baffles on both sides of the opening of the second enclosure 120.
[0092] For example, such as Figure 1-10 As shown, this embodiment provides a server repair component, which includes a repair workbench 100 and a server transfer vehicle 200 for transferring a server 300 to be repaired.
[0093] The server transport vehicle 200 has four casters 240 at each of the four corners of its frame 210. A first support platform 220 is located on top of the frame 210 to support servers to be repaired. To prevent servers from sliding off the first support platform 220 during transport, vertical barriers are installed on three edges of the support platform. In other words, the barriers surround three sides of the first support platform 220, and the fourth side is used to transfer servers to or from the first support platform 220.
[0094] The main body of the maintenance workbench 100 is the second support platform 130 set on the frame 110. Like the first support platform 220, the three sides of the second support platform 130 are surrounded by barriers. The second support platform 130 is at the same height as the first support platform 220. In this way, the server 300 to be repaired on the server transfer cart 200 can be easily transferred to the maintenance workbench 100, or the server 300 to be repaired on the maintenance workbench 100 can be transferred back to the server transfer cart 200. For example, the staff 400 can transfer the server 300 to be repaired between the two devices by pushing it horizontally.
[0095] In addition, the enclosure of the maintenance workbench 100 has a protruding part on the opening side. The opening width of the protruding part is slightly wider than the width of the server transfer cart 200. In this way, the transfer cart can be locked with the maintenance workbench 100 by the enclosure of the protruding part, so as to achieve quick positioning.
[0096] As can be seen, the server transport vehicle 200 and the maintenance workbench 100 in this embodiment can achieve rapid and precise docking and positioning. Furthermore, due to the height difference between the server transport vehicle 200 and the maintenance workbench 100, the server can be quickly transferred between them. The server transport vehicle 200 and the maintenance workbench 100 are each equipped with barriers to prevent the server 300 to be repaired from slipping off the platform, ensuring the reliability of the transfer and the safety of the server.
[0097] In some embodiments, the maintenance workbench 100 includes: a plurality of first universal ball bearings 131;
[0098] The plurality of first universal ball bearings 131 are fixed in an array to the upper surface of the second support platform 130 via mounting seats.
[0099] In some embodiments, the maintenance workbench 100 includes a gantry frame 140 and multiple shelves 150;
[0100] The gantry frame 140 is vertically arranged above the platform 110, and the multiple shelves 150 are horizontally spaced and fixedly arranged on the side of the gantry frame 140.
[0101] For example, in some embodiments, a plurality of universal ball bearings are arrayed on the support platform of the maintenance workbench 100, with the balls of these bearings facing upward and coplanar. Therefore, when the server is on the maintenance workbench 100, it can slide easily.
[0102] In other embodiments, a gantry 140 is provided above the second support platform 130, and multiple shelves 150 are horizontally arranged on the gantry 140. Equipment required for maintenance or testing can be placed on the shelves 150. In the figure, a keyboard and mouse for operation are placed on the shelves.
[0103] In some embodiments, the server transfer vehicle 200 includes: a locking plate 250, a crank handle 260, and a baffle plate 270;
[0104] The locking plate 250 is vertically fixed on the side of the vehicle frame 210 opposite to the opening of the first enclosure 230;
[0105] The shaft of the crank handle 260 passes under the first support platform 220 and is rotatably connected to the frame 210;
[0106] The baffle 270 is fixedly connected to the shaft end of the crank handle 260;
[0107] The handle end of the crank 260 is provided with a pin 262;
[0108] When the crank 260 is rotated, the baffle 270 is higher or lower than the upper surface of the first support platform 220;
[0109] When the pin 262 of the crank handle 260 abuts against the locking plate 250, the position of the baffle 270 is locked.
[0110] In some embodiments, the handle of the crank 260 includes: a handle body 261, a pin 262, and an elastic element;
[0111] The handle body 261 is a hollow tube. The ejector pin 262 passes through the front and rear ends of the handle body 261 and is fitted with the handle with a gap. Limiting devices are provided at both the front and rear ends of the handle body 261 to prevent the ejector pin 262 from passing through the front or rear end. The elastic element abuts against the ejector pin 262 and the handle body 261 respectively.
[0112] When the ejector pin 262 is pulled back, the front end of the ejector pin 262 disengages from the locking plate 250;
[0113] When the ejector pin 262 is released, the front end of the ejector pin 262 abuts against the locking plate 250 under the action of the elastic element.
[0114] In some embodiments, the handle of the crank 260 includes: a handle body 261 and a pin 262;
[0115] The handle body 261 is a tube with internal threads, and the pin 262 is a cylinder with external threads;
[0116] The ejector pin 262 is threadedly connected to the handle body 261.
[0117] In some embodiments, the locking plate 250 has a hole on the side facing the handle end pin 262 of the crank 260;
[0118] When the handle 260 inserts the handle pin 262 into the hole of the locking plate 250, the position of the baffle 270 is locked.
[0119] For example, as can be seen from the foregoing, the server may slip out during transport due to the opening on one side of the transport vehicle. In some embodiments, the server transport vehicle 200 is provided with a locking plate 250, a crank 260 and a baffle 270 for locking the server. The baffle 270 can be raised or lowered to restrict the server from sliding out of its opening, or the opening can be released to allow the server to pass through the opening.
[0120] To achieve the above objectives, this embodiment includes a crank 260 for controlling the raising and lowering of the baffle 270, and a locking plate 250 for locking the position of the crank 260.
[0121] The overall structure of the crank handle 260 is the same as that of the prior art, with a Z-shaped structure. The shaft of the crank handle 260 passes under the first support platform 220, and the front end of the shaft is fixedly connected to the baffle 270. The handle part of the crank handle 260 is a pin 262 structure.
[0122] One embodiment of the ejector pin 262 structure is an elastic structure with an elastic element controlling the position of the ejector pin 262.
[0123] Another approach is a threaded structure with a threaded fit.
[0124] In the latter embodiment, the handle body is a hollow body with internal threads, and the ejector pin 262 is a cylinder with a thinner front end and external threads. The two are threaded together. When the ejector pin 262 rotates in the forward and reverse directions, it can abut against the locking plate 250 or disengage from the locking plate 250, thereby locking or unlocking the handle position.
[0125] For the locking plate 250, it is a plate that is vertically fixed to the frame 210. In some applications, the locking plate 250 is provided with at least two holes. When the front end of the ejector pin 262 extends, the front end of the ejector pin 262 is embedded in the hole. The two holes correspond to the positions of the baffle plate 270 above and below the first support platform 220, respectively.
[0126] When the server transfer vehicle 200 is equipped with a controllable baffle 270, the server 300 to be repaired can be confined to the support platform of the server transfer vehicle 200 after it is loaded onto the server transfer vehicle 200, preventing the server 300 from slipping off the transfer vehicle. When necessary, the baffle 270 can be released, thereby quickly transferring the server 300 from the server transfer vehicle 200.
[0127] In some embodiments, the server transport vehicle 200 includes: a plurality of second universal ball bearings 221;
[0128] The plurality of second universal ball bearings 221 are fixed to the upper surface of the first support platform 220 in an array via mounting seats.
[0129] In some embodiments, the first side of the frame 210 is provided with a resilient anti-collision block 280, wherein the first side is the same side as the opening of the first enclosure 230.
[0130] In some embodiments, the second side of the frame 210 is provided with a push handle 290, wherein the second side is the side opposite to the opening of the first enclosure 230.
[0131] For example, the server transfer vehicle 200 is the same as the aforementioned maintenance workbench 100, with multiple universal ball bearings on the upper surface of its first support platform 220, thereby forming a sliding upper surface to facilitate the sliding of the server on its surface.
[0132] In addition, in some scenarios, a flexible anti-collision block is provided at the front end of the frame 210 to buffer the collision when docking with the maintenance workbench 100.
[0133] In other scenarios, a pusher 290 is provided on the server transfer vehicle 200 to facilitate the operation of the transfer vehicle by staff 400.
[0134] It should be understood that the sequence number of each step in the above embodiments does not imply the order of execution. The execution order of each process should be determined by its function and internal logic, and should not constitute any limitation on the implementation process of this utility model.
[0135] The following are embodiments of the device of this utility model. For details not described in detail, please refer to the corresponding method embodiments described above.
Claims
1. A server repair component, characterized in that, include: Maintenance workbench (100) and server transport vehicle (200); The server transport vehicle (200) includes a frame (210), a first support platform (220), a first enclosure (230), and multiple casters (240); The plurality of casters (240) are fixedly disposed below the frame (210), and the first support platform (220) is fixedly disposed on the upper surface of the frame (210); The first enclosure (230) has an opening on one side and is fixedly installed around the perimeter of the upper surface of the first support platform (220). The opening of the first enclosure (230) is located on the side of the first support platform (220). The maintenance workbench (100) includes a frame (110), a second enclosure (120), and a second support platform (130) fixedly installed on the upper surface of the frame (110); The second enclosure (120) has an opening on one side and is fixedly installed around the perimeter of the upper surface of the second support platform (130). The opening of the first enclosure (230) is located on the side of the first support platform (220). The baffles on both sides of the opening of the second enclosure (120) extend into the second support platform (130); The height of the first support platform (220) is the same as the height of the second support platform (130); When the side of the server transfer vehicle (200) is pushed forward toward the side of the maintenance workbench (100), the server transfer vehicle (200) engages with the maintenance workbench (100) through the baffles on both sides of the opening of the second enclosure (120).
2. The server repair component according to claim 1, characterized in that, The maintenance workbench (100) includes: a plurality of first universal ball bearings (131); The plurality of first universal ball bearings (131) are fixed in an array to the upper surface of the second support platform (130) by mounting seats.
3. The server repair component according to claim 1, characterized in that, The maintenance workbench (100) includes: a gantry frame (140) and multiple shelves (150); The gantry frame (140) is vertically arranged above the platform (110), and the multiple shelves (150) are horizontally spaced and fixedly arranged on the side of the gantry frame (140).
4. The server repair component according to claim 1, characterized in that, The server transport vehicle (200) includes: a locking plate (250), a crank (260), and a baffle (270); The locking plate (250) is vertically fixed on the side of the vehicle frame (210) opposite to the opening of the first enclosure (230); The shaft of the crank handle (260) passes under the first support platform (220) and is rotatably connected to the frame (210); The baffle (270) is fixedly connected to the shaft end of the crank handle (260); The handle (260) is provided with a pin (262) at the handle end; When the crank (260) is rotated, the baffle (270) is higher or lower than the upper surface of the first support platform (220); When the pin (262) of the crank handle (260) abuts against the locking plate (250), the position of the baffle (270) is locked.
5. The server repair component according to claim 4, characterized in that, The handle of the crank (260) includes: a handle body (261), a pin (262), and an elastic element; The handle body (261) is a hollow tube. The ejector pin (262) passes through the front and rear ends of the handle body (261) and is fitted with the handle with a gap. Limiting devices are provided at both the front and rear ends of the handle body (261) to prevent the ejector pin (262) from passing through the front or rear end. The elastic element abuts against the ejector pin (262) and the handle body (261) respectively. When the ejector pin (262) is pulled back, the front end of the ejector pin (262) disengages from the locking plate (250); When the ejector pin (262) is released, the front end of the ejector pin (262) abuts against the locking plate (250) under the action of the elastic element.
6. The server repair component according to claim 4, characterized in that, The handle of the crank (260) includes: a handle body (261) and a pin (262); The handle body (261) is a tube with internal threads, and the ejector pin (262) is a cylinder with external threads; The ejector pin (262) is threadedly connected to the handle body (261).
7. The server repair component according to claim 4, characterized in that, The locking plate (250) has a hole on the side facing the ejector pin (262); When the ejector pin (262) is inserted into the hole of the locking plate (250), the position of the baffle (270) is locked.
8. The server repair component according to claim 4, characterized in that, The server transport vehicle (200) includes: multiple second universal ball bearings (221); The plurality of second universal ball bearings (221) are fixed in an array to the upper surface of the first support platform (220) by mounting seats.
9. The server repair component according to any one of claims 1-8, characterized in that, The first side of the vehicle frame (210) is provided with an elastic anti-collision block (280), wherein the first side is the same side as the opening of the first enclosure (230).
10. The server repair component according to any one of claims 1-8, characterized in that, The second side of the frame (210) is provided with a pusher (290), wherein the second side is the side opposite to the opening of the first enclosure (230).