Annealing device for high-speed steel production
By designing a cooling box and filtration system, the problems of slow and uneven cooling rates in traditional annealing processes have been solved, enabling efficient annealing of high-speed steel and recycling of water resources.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 江苏瑞格高合金材料有限公司
- Filing Date
- 2025-03-05
- Publication Date
- 2026-04-28
AI Technical Summary
Traditional annealing processes have slow cooling rates, and uneven cooling affects the consistency of high-speed steel properties, resulting in low production efficiency.
The system employs a cooling tank, water pump, and spray nozzle system. By controlling the temperature of the coolant and spraying it onto the surface of high-speed steel, combined with fine and coarse filter screens, the coolant can be recycled.
It improves cooling uniformity, shortens the production cycle, increases production efficiency, and saves water resources.
Smart Images
Figure CN224172788U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of metal heat treatment technology, and in particular to an annealing device for high-speed steel production. Background Technology
[0002] High-speed steel is a tool steel with high hardness, high wear resistance, and high hot hardness, and is widely used in the manufacture of cutting tools, molds, etc. Annealing is an essential heat treatment process in the production of high-speed steel, the purpose of which is to eliminate internal stress, reduce hardness, and improve machinability.
[0003] When using the above technology, the following technical problems were found in the existing technology: the traditional annealing process generally adopts air cooling or wind cooling, which has a slow cooling rate (usually lower than water pump two (10)℃ / min), resulting in a long production cycle and low production efficiency. More importantly, air cooling and wind cooling are significantly affected by factors such as ambient temperature and airflow distribution, making it difficult to ensure cooling uniformity. This can easily cause cooling differences between the workpiece surface and core, and between different parts, leading to uneven structure and uneven hardness distribution, which seriously affects the consistency of product performance. Therefore, we designed an annealing device for high-speed steel production to provide another technical solution to the above technical problems. Utility Model Content
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] An annealing apparatus for high-speed steel production includes a frame, a cooling box fixed to the top of the frame, a water inlet pipe fixed to the top of the cooling box, a water outlet pipe fixed to one end of the cooling box, a feed cylinder fixed to the bottom of the frame, a guide bucket fixed to the bottom of the feed cylinder, a filter box fixed to the bottom of the guide bucket, a discharge pipe fixed to one end inside the filter box, a guide plate fixed to the top of the inner side of the feed cylinder, a plurality of nozzles fixed to the bottom of the guide plate, a second water pump fixed to the bottom of the cooling box, the output end of the second water pump being connected to the plurality of nozzles via a hose, and the input end of the second water pump being fixed to the cooling box.
[0006] In a preferred embodiment of the annealing device for high-speed steel production provided by this utility model, a plurality of arc-shaped support rods are rotatably fixed at the bottom end of the inner side of the feed cylinder, and a rotating shaft is rotatably connected to the outer side of the arc-shaped support rods.
[0007] In a preferred embodiment of the annealing device for high-speed steel production provided by this utility model, a second fine filter screen and a first coarse filter screen are slidably connected inside the filter box, and the filter holes of the second fine filter screen are smaller than those of the first coarse filter screen.
[0008] In a preferred embodiment of the annealing device for high-speed steel production provided by this utility model, a water pump is fixed on one side of the filter box, the input end of the water pump is fixed to the bottom end of the filter box, and the output end of the water pump is connected to the cooling box through a hose.
[0009] In a preferred embodiment of the annealing device for high-speed steel production provided by this utility model, a manual valve is installed on the outside of the discharge pipe and the water outlet pipe, and a support column is fixed at the bottom of both sides of the bottom of the frame.
[0010] In a preferred embodiment of the annealing device for high-speed steel production provided by this utility model, a controller is mounted on the outside of the frame. The controller is electrically connected to an external power source via wires, and is electrically connected to water pump two, water pump one, and cooling box via wires respectively.
[0011] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.
[0012] At the same time, through the above technical solutions, this utility model has at least the following beneficial effects:
[0013] This utility model provides an annealing device for high-speed steel production. By starting the cooling tank, the temperature of the coolant inside the cooling tank is controlled. Then, a second water pump is started to transport the controlled coolant inside the cooling tank to the inside of the guide plate. The coolant is then sprayed onto the surface of the high-speed steel through nozzles for annealing. At this time, the annealed coolant is filtered through a second fine filter screen and a first coarse filter screen. Then, a first water pump is started to transport the filtered coolant back into the cooling tank, so as to save water resources and greatly increase the annealing effect of the device on high-speed steel. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a side view of the overall structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the structure between the cooling box and the guide hopper of this utility model;
[0018] Figure 4This is a schematic diagram of the internal structure of the feed cylinder of this utility model.
[0019] In the diagram: 1. Frame; 2. Cooling tank; 3. Inlet pipe; 4. Outlet pipe; 5. Feed cylinder; 6. Filter box; 7. Rotating shaft; 8. Guide plate; 9. Nozzle; 10. Second water pump; 11. Guide bucket; 12. First water pump; 13. Second fine filter screen; 14. First coarse filter screen; 15. Discharge pipe; 16. Support column. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0021] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0022] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.
[0023] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0024] Please refer to Figures 1-4 An annealing device for high-speed steel production includes a frame 1, a cooling box 2 fixed to the top of the frame 1, a water inlet pipe 3 fixed to the top of the cooling box 2, a water outlet pipe 4 fixed to one end of the cooling box 2, a feeding cylinder 5 fixed to the bottom of the frame 1, a guide bucket 11 fixed to the bottom of the feeding cylinder 5, a filter box 6 fixed to the bottom of the guide bucket 11, a discharge pipe 15 fixed to one end inside the filter box 6, a guide plate 8 fixed to the top of the inner side of the feeding cylinder 5, a plurality of nozzles 9 fixed to the bottom of the guide plate 8, a second water pump 10 fixed to the bottom of the cooling box 2, the output end of the second water pump 10 being connected to the plurality of nozzles 9 via a hose, and the input end of the second water pump 10 being fixed to the cooling box 2.
[0025] When the high-speed steel is placed inside the feed cylinder 5 for annealing, coolant is injected into the cooling tank 2. The cooling tank 2 is then started to control the temperature of the coolant inside the cooling tank 2. The water pump 10 is then started to transport the controlled coolant inside the cooling tank 2 to the inside of the guide plate 8. The coolant is then sprayed onto the surface of the high-speed steel through the nozzle 9 for annealing. At this time, the annealed coolant flows from the surface of the high-speed steel into the guide bucket 11 and the filter box 6 for processing.
[0026] Several arc-shaped support rods are rotatably fixed at the bottom of the inner side of the feed cylinder 5, and a rotating shaft 7 is rotatably connected to the outer side of the arc-shaped support rods;
[0027] The high-speed steel is supported by an arc-shaped support rod, while the rotating shaft 7 effectively improves the movement of the high-speed steel.
[0028] The filter box 6 has a second fine filter screen 13 and a first coarse filter screen 14 slidably connected inside. The filter holes of the second fine filter screen 13 are smaller than those of the first coarse filter screen 14.
[0029] A water pump 12 is fixed to one side of the filter box 6. The input end of the water pump 12 is fixed to the bottom end of the filter box 6, and the output end of the water pump 12 is connected to the cooling box 2 through a hose.
[0030] The annealed coolant is filtered by the second fine filter screen 13 and the first coarse filter screen 14, and then the filtered coolant flows into the bottom of the filter box 6. At this time, the water pump 12 is started to transport the filtered coolant into the interior of the cooling tank 2 for recycling, while some of the precipitated coolant is discharged through the discharge pipe 15.
[0031] Manual valves are installed on the outside of the discharge pipe 15 and the water outlet pipe 4. Support columns 16 are fixed at the bottom of both sides of the bottom of the frame 1. The manual valves facilitate the discharge of coolant from the cooling box 2 and the filter box 6.
[0032] A controller is mounted on the outside of the frame 1. The controller is electrically connected to an external power source via wires. The controller is also electrically connected to water pump 2 10, water pump 1 12, and cooling tank 2 via wires. When the controller is plugged into the external power source, it starts the cooling tank 2, thereby cooling the coolant inside the cooling tank 2. Then, water pump 2 10 is started to spray the cooled coolant inside the cooling tank 2 onto the surface of the high-speed steel. The annealed coolant is filtered through the second fine filter screen 13 and the first coarse filter screen 14. Finally, water pump 1 12 is started to transport the filtered coolant back into the cooling tank 2. This cycle is repeated, effectively improving the annealing effect of the device on the high-speed steel and effectively saving water resources.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An annealing apparatus for high-speed steel production, characterized in that, The system includes a frame (1), a cooling box (2) fixed at the top of the frame (1), a water inlet pipe (3) fixed at the top of the cooling box (2), a water outlet pipe (4) fixed at one end of the cooling box (2), a feed cylinder (5) fixed at the bottom of the frame (1), a guide bucket (11) fixed at the bottom of the feed cylinder (5), a filter box (6) fixed at the bottom of the guide bucket (11), a discharge pipe (15) fixed at one end inside the filter box (6), a guide plate (8) fixed at the top of the inner side of the feed cylinder (5), a number of nozzles (9) fixed at the bottom of the guide plate (8), a second water pump (10) fixed at the bottom of the cooling box (2), the output end of the second water pump (10) is connected to a number of nozzles (9) through a hose, and the input end of the second water pump (10) is fixed to the cooling box (2).
2. The annealing apparatus for high-speed steel production according to claim 1, characterized in that, The bottom of the inner side of the feed cylinder (5) is fixed with several arc-shaped support rods, and the outer side of the arc-shaped support rods is rotatably connected with a rotating shaft (7).
3. The annealing apparatus for high-speed steel production according to claim 2, characterized in that, The filter box (6) has a second fine filter screen (13) and a first coarse filter screen (14) slidably connected inside. The filter holes of the second fine filter screen (13) are smaller than those of the first coarse filter screen (14).
4. The annealing apparatus for high-speed steel production according to claim 2, characterized in that, A water pump (12) is fixed on one side of the filter box (6). The input end of the water pump (12) is fixed to the bottom end of the filter box (6). The output end of the water pump (12) is connected to the cooling box (2) through a hose.
5. An annealing apparatus for high-speed steel production according to claim 4, characterized in that, The discharge pipe (15) and the water outlet pipe (4) are equipped with hand-operated valves on their outer sides, and support columns (16) are fixed at the bottom ends of both sides of the frame (1).
6. An annealing apparatus for high-speed steel production according to claim 5, characterized in that, The outer side of the frame (1) is equipped with a controller, which is electrically connected to an external power source via a wire. The controller is also electrically connected to water pump two (10), water pump one (12), and cooling tank (2) via wires.